Manual

25
www.climacoolcorp.com
Project Name: _________________________________________________Date:_________________________
Address: ___________________________________________________________________________________
YES NO
1. Are modules connected properly per Codes and Installation Manual? ___ ___
(Installation, Operation & Maintenance Manual is available at www.climacoolcorp.com)
2. Does the module(s) nameplate voltage agree with the site voltage being supplied? ___ ___
3. Is there a minimum of 60 mesh strainer on condenser and evaporator inlet water? ___ ___
(Fill water to chiller being sure to pass through a minimum of 60 mesh strainer.)
4. Is condenser water system filled and flushed? (See “Filling the Water System” in ClimaCool IO&M.) ___ ___
5. Is chilled water system filled, flushed and all air purged from system? ___ ___
(Air must be purged from system prior to startup. See “Filling the Water System” in ClimaCool IO&M.)
6. Are all pumps tested and operational? ___ ___
7. Is required GPM (verified by pressure differential) supplied to the chilled water side? ___ ___
(See project specifications or selection and performance sheets available from ClimaCool Sales Rep.)
8. Is required GPM/Pressure differential being supplied to the condenser? ___ ___
(See project specifications or selection and performance sheets available from ClimaCool Sales Rep.)
9. Pressure differential flow sensors set to trip on the drop below required flows? ___ ___
(Set to trip on low flow (below 25% loss of flow), not pump on/off.)
10. Have all chiller coupling connections been leak tested? ___ ___
11. Is water presently circulating through chiller? ___ ___
12. Verified that temperature sensors and voltage/phase monitor have been installed? ___ ___
13. Is power and communication wiring complete to each module? ___ ___
14. Verify that wiring and devices meet with approved electrical submittal drawings? ___ ___
15. Is required load available to run multiple compressors at startup? ___ ___
16. Is control functional to maintain condenser water temperature? ___ ___
(Includes maintaining “minimum” inlet temperature; see “Operational Limitations” in ClimaCool IO&M.)
17. Is a water header bypass installed at the chiller? Check one: ____ ClimaCool provided? ____Field provided?
If you checked “No” to any question above, provide the line reference number and the date of scheduled completion below.
Please note all conditions must be complete prior to the startup date.
__________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
*This form must be completed and submitted to ClimaCool a minimum of three (3) weeks prior to final scheduling of any startup.
……….NOTE: If any of the above items are not complete at time of startup, back charges will be assessed f
or additional costs..............
Contractor Name: _________________________________________
Address: _________________________________________ ____________________________________________
_________________________________________ (Authorized Signature)
Phone: _________________________________________ Date: _____________________________________________
Pre Startup Check List (UGW-Water-Cooled)
E-mail [e-mail] • Fax [phone]
DOC: Pre Startup UGW-Water Cooled 7.2013 10/4/2013
SD#0011
Page:
Project Name: Contractor:
Address: Address:
City/ST/Zip: City/ST/Zip:
Start-up Date: Phone:
Model #: Model #:
Serial #: Serial # 1:
Chiller #: Serial # 2:
Evaporator: /
∆ P Evaporator: Yes N/A
Condenser: /
∆ P Condenser: Yes N/A
Evaporator and Condenser "flow devices" shut off chiller below 25% loss of flow: Yes
► All Wiring Terminations in module panel, safeties and compressors tightened: Yes No
Compressor terminal torques: Line lug M10-175 in/lbs (14.6 ft/lbs), Ground lug M10-371 in/lbs (30.9 ft/lbs)
Yes No
L1 L2 L3 L1/L2 L2/L3 L1/L3
Check Voltage Imbalance:
Amperage: L1 L2 L3 A-B A-C B-C
Sight Glass Oil Level: Average Voltage: (A-B + A-C + B-C)/3
Suction Pressure: Max Deviation from Average Voltage:
Suction Temperature: Voltage Imbalance Less than 2%:
Compressor Superheat:
Discharge Pressure:
Liquid Line Temperature:
Liquid Subcooling: Oil Level within sight glass range:
Evaporator Leaving Water Temp.:
Oil Temperature must be at least
Condenser Entering Water Temp.:
68°F before starting:
Condenser Leaving Water Temp.:
Evaporator Pressure Differential: Compressor Isolation Valves
Condenser Pressure Differential: are fully open (if equipped):
► Verify Safety Setting Limits:
Low Temp:
Rep Signature: Print Name:
E-Signature:
Startup & Warranty Registration Form (Water-Cooled) UGW
Ambient
Temp:
E-mail [e-mail] . Fax [phone]
Module
Compressor
Bank No.:
Bank Water Pressures Entering/Leaving
Water Samples Taken (Mark "X")
Low Voltage (24V):
For initial MANDATORY water samples, bottles are provided.
Follow instructions on label and mail the same day water sample is taken.
► Rotation of Screw Compressor is correct
Voltage / Ground
Phase / Phase
Evaporator Entering Water Temp.:
High Pressure:
Low Pressure:
Compressor Circuit # 1
DO NOT start chiller if Voltage Imbalance is greater
than 2%. Contact utility company for assistance.
(Maximum Deviation/Average Voltage) X 100
(Authorized Signature)
Check Box
Doc: Startup - Warranty Reg. Form (Water-Cooled) 7.18.2013
SD# 0010
10/9/2013
Page:
Project Name: Contractor:
Address: Address:
City/ST/Zip: City/ST/Zip:
Start-up Date: Phone:
Model #: Model #:
Serial #: Serial # 1:
Chiller #: Serial # 2:
Evaporator: /
∆ P Evaporator: Yes N/A
Condenser: /
∆ P Condenser: Yes N/A
Evaporator and Condenser "flow devices" shut off chiller below 25% loss of flow: Yes
► All Wiring Terminations in module panel, safeties and compressors tightened: Yes No
Compressor terminal torques: Line lug M10-175 in/lbs (14.6 ft/lbs), Ground lug M10-371 in/lbs (30.9 ft/lbs)
Yes No
L1 L2 L3 L1/L2 L2/L3 L1/L3
Check Voltage Imbalance:
Amperage: L1 L2 L3 A-B A-C B-C
Sight Glass Oil Level: Average Voltage: (A-B + A-C + B-C)/3
Suction Pressure: Max Deviation from Average Voltage:
Suction Temperature: Voltage Imbalance Less than 2%:
Compressor Superheat:
Discharge Pressure:
Liquid Line Temperature:
Liquid Subcooling: Oil Level within sight glass range:
Evaporator Leaving Water Temp.:
Oil Temperature must be at least
Condenser Entering Water Temp.:
68°F before starting:
Condenser Leaving Water Temp.:
Evaporator Pressure Differential: Compressor Isolation Valves
Condenser Pressure Differential: are fully open (if equipped):
► Verify Safety Setting Limits:
Low Temp:
Rep Signature: Print Name:
E-Signature:
Startup & Warranty Registration Form (Water-Cooled) UGW
Ambient
Temp:
E-mail [e-mail] . Fax [phone]
Module
Compressor
Bank No.:
Bank Water Pressures Entering/Leaving
Water Samples Taken (Mark "X")
Low Voltage (24V):
For initial MANDATORY water samples, bottles are provided.
Follow instructions on label and mail the same day water sample is taken.
► Rotation of Screw Compressor is correct
Voltage / Ground
Phase / Phase
Evaporator Entering Water Temp.:
High Pressure:
Low Pressure:
Compressor Circuit # 1
DO NOT start chiller if Voltage Imbalance is greater
than 2%. Contact utility company for assistance.
(Maximum Deviation/Average Voltage) X 100
(Authorized Signature)
Check Box
Doc: Startup - Warranty Reg. Form (Water-Cooled) 7.18.2013
SD# 0010
10/9/2013