ENVIRONMENTALLY FRIENDLY ENERGY EFFICIENT MANEUVERABLE ELIMINATE COOLING TOWER MAINTENANCE RELIABLE SERVICE FRIENDLY TRUE REDUNDANCY IRONMENTA L ENERGY RSH I P DE AN V EN A LE D INTEGRATED COOLLOGIC CONTROL SYSTEM • • O N TO TA L GR EEN SOL UT I THE CLIMACOOL ULTIMATE CHILLER SOLUTION® REMOTE AIR COOLED MODULAR CHILLER PRODUCT CATALOG M O D E L U C R 30 , 5 0 , 7 0 C O N F I G U R A B L E U P T O 4 00 T O N S P E R B A N K
Contents Design Features/Benefits/Options ............................... 1 Application Data .........................................................16 Part Load Performance Advantage ............................. 2 Selection Procedures .................................................18 CoolLogic Control System Features .................................. 3 Condenser and Evaporator Water Pressure Drop Charts ............................................................... 20 Unit Model Key ..........
Design Features/Benefits/Options The ClimaCool Ultimate Chiller Solution®, model UCR provides 30, 50 and 70 ton modules with remote air cooled condensers which, when combined, can obtain specific project turndown and capacity requirements from 30 to 400 tons per bank. Environmentally Friendly and Energy Efficient • R-410A environmentally friendly, non-ozone depleting refrigerant • Efficiencies up to 10.9 EER at full load and up to 17.5 EER at part load (IPLV) • Exceeds ASHRAE 90.
Part-Load Performance Advantage Optimum Performance Every Time – Even at Part Load.
CoolLogic Control System Features The CoolLogic Control System governs all top level events, timing, compressor staging and provides operator interface for all levels of setting and retrieving data. The Control System provides a leaving chilled solution temperature control algorithm maintaining accurate temperature control for both comfort and process applications. Each Module has a unique address code to allow indexing by the CoolLogic Control System.
CoolLogic Control System Features Module Controller Specifications Alarm Status Indicators • 16-bit microprocessor • 1 MB battery-backed RAM The following alarm conditions are stored, including the date and time, for up to the last 100 occurrences and available for recall through the keypad of the CoolLogic Control System: • Up to 24 input/output points • High pressure cutout • Built-in protocol support • Low pressure cutout • 10,000 hours lithium 3V coin cell battery for data retention during powe
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Physical Data 6 www.climacoolcorp.
Remote Condenser Physical Data: 30°F TD & 110°F Maximum Ambient 7 www.climacoolcorp.
Remote Condenser Physical Data: 20°F TD & 120°F Maximum Ambient 8 www.climacoolcorp.
Variable Speed Remote Condenser Physical Data: 30°F TD & 110°F Maximum Ambient Variable Speed Remote Condenser Physical Data: 20°F TD & 120°F Maximum Ambient 9 www.climacoolcorp.
Performance Data ! ! " $ ! ! " $ ! # ! " $ ! ! " # ! ! ! # ! $ " % # $ # # ! # " # # # # # $ # % ! % $ ! " # $ $ ! % " # $ % % % " $ $ % ! ! % # $ $ %
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Quick Select UCR 30, 50 and 70 Ton 575 Volt - ! " * " 3 (6 %%" % -" ) 6 A>2 C> : E> 3 CEC %"*2 6B?> ?>> G> F> E> D> C> B> A> ??F ??F ?>B FD FD E@ CG BC BC @E B B A A A B B B A A A B B C A B A A B A A B A B B A D D C B C B C C B B B A B A A A CAF BJA BHH BHH BGD BEJ BEF BDB BBI BBI BAE IG IG HC FJ6A EF6A EF6A CH6E %$) CEF CDA CCG CBB BJF BJF BIA BGF BGB BEG BDA BDA BBF JG JG IB GF6B FA6B
Dimensional Data and Drawings $ % $ % 2 $ % $ "% " 3 $ "% +( *(0#*+(#,.(#-/-#+#.( --; +,< .-2#6 ))/( )*.- -( *(0#*+(#,.(#-/-#+#.( --; +,< .-2#6 )/0- )1,- /( *(0#*+(#,.(#-/-#+#.( --; +,< .-2#6 )1*- *(0- ! Unit Drawings 13 www.climacoolcorp.
Recommended Service Clearances and Bank Dimensions Service Clearances Notes: 1. Allow 36” clearance for electrical panels and 30” clearance for rear access to modules. 2. Allow a minimum of 18” height clearance for service. 3. Local building or electrical codes may require additional clearance. Consult applicable codes.
www.climacoolcorp.com Notes: 1. Figures 1 and 2 are required piping for proper water regulation and distribution through ClimaCool modular chillers. 2. Module order and incoming/outgoing water flow, as shown in both Figure 1 and 2, can be set up as either a left-to-right or right-to-left configuration. 3. For chilled water (evaporator) inlet/outlet location dimensions, refer to page 13 - Dimension Data and Drawings. 4.
Application Data General Unit Application Chilled Water Temperature Limits Ultimate Series Remote Air Cooled Chillers are designed for ease of indoor applications. The modules low center of gravity, cut outs for forklifts or pallet jacks and a 34 ¼” width, allows easy maneuverability through standard 36” doorways and into freight elevators. Modules are simple to install and assemble and can be field-coupled on site to meet large tonnage requirements.
Water Quality Parameters Water quality is of the utmost importance for the proper care and maintenance of the modular chiller system. Proper water treatment is a specialized industry and we recommend consulting an expert in this field to analyze the water for compliance with the water quality parameters listed in Table 1. The material used in the ClimaCool chiller exposed to the water are type 316 stainless steel, pure copper, and carbon steel. Other materials may exist external to the ClimaCool chiller.
Selection Procedure The following information must be known in order to properly select a ClimaCool remote air-cooled chiller system: • System load in Tons • Chilled water temperature drop (CWTD) • Leaving chilled water temperature (LCWT) • Ambient air temperature entering condenser (TA) • Condenser TD (or CTD)- saturated condensing temperature minus ambient air temperature Using Performance Tables When reading data from the performance tables on page 10, it is necessary to first calculate the “Saturated Re
Selection Procedure Propylene Glycol Sample Selection (Select UCR030 Module) Determine Capacity, kW, GPM and pressure drop for an UCR030 module, given the following Inputs: • • • • CWTD = 10°F LCWT = 42°F TA = 95°F CTD = 30°F 30% Propylene Glycol/ 70% Water in Chiller 1. Determine saturated discharge temperature. TSD = TA + CTD TSD = 95°F+30°F = 125°F 2. From the Performance Tables: Capacity: 27.2 Tons; kW: 30.6 3. First find the water flow and pressure drop for pure water as in the previous example.
Evaporator Water Pressure Drop Charts 20 www.climacoolcorp.
Evaporator Water Pressure Drop Charts Table 1 - Performance Adjustment Factors vs. Altitude vs.
Electrical Data UCR Power Wiring - per Module Ultimate Model Type Ultimate Model # Voltage Internal Wiring - per Compressor Rated Min.Cir. MaxFuse Rec. Discon. Rated Min.Cir. Locked MaxFuse Rec. Load Amps Size Fuse Switch Load Amps Rotor Size Fuse4 Amps1 (MCA)2 (MOP)3,8 Size4,8 Size9 Amps1 (MCA)2 (LRA)5 (MOP)3 Size UCR030 UCR030AHASAC00S 208V-230V/ 3PH/ 60HZ 114 128 175 150 175 57.0 71.
Power Distribution Drawing Independent 115volt Power Supply Breaker Panel 1 115volt to Power Alarm For Optional Alarm Package CS Series Strainer .
POWER SUPPLY 460V POWER SUPPLY 575V SEE BELOW FOR (#LADN02) AUX.
DESCRIPTION www.climacoolcorp.com 460 460 575 24 575 575 0.6 0.6 35 6 0.6 0.5 CCFB4 CCFB5 FB1, FB2 CCFB3 CCFB4 CCFB5 0.7 CCFB5 CCFB3 UCR070AN... UCR070AF... Fuse or C/B Name 208-230 208-230 460 24 460 4.0 2.0 90 12 1.5 CCFB3 CCFB4 575 24 575 70 6 0.8 0.7 CCFB3 CCFB4 CCFB5 575 460 1.0 CCFB5 FB1, FB2 CCFB4 CCFB5 24 15 Fuse or C/B VAC 208-230 225 FB1, FB2 CB1, CB2 UCR070AH... Fuse or C/B Amp Rating 575 24 575 60 6 0.
Engineering Guide Specifications General Factory-assembled and wired remote air cooled chiller. Chiller consists of two compressors, one evaporator, safety and operational controls. The modular remote air cooled chiller shall incorporate one or more modules with two independent refrigerant circuits.
Engineering Guide Specifications CoolLogic Control System Remote Master Control system shall be fully compatible with the Building Automation System via native BACnet and LonWorks, Modbus and N2 communication. Scheduling of the various compressors shall be performed by the master microprocessor based controller. A compressor run time equalization sequence is provided to ensure even distribution of compressor run time.
Options and Accessories Options and Accessories Motorized or Manual Water Isolation Valves and Flush Ports Factory installed water isolation valves and flush ports shall provide isolation to the module for maintenance and cleaning of evaporator heat exchangers while adjacent modules continue normal operation. Both motorized and manual valves include standard ¾” fill and flush valves.
www.climacoolcorp.com forms\ccool\standard forms\word files\warranty certificate 05-10.doc Please refer to the CC Installation, Operation and Maintenance manual for operating and maintenance instructions. NOTE: Some states or Canadian provinces do not allow limitations on how long an implied warranty lasts, or the limitation or exclusion of consequential or incidental damages, so the foregoing exclusion and limitations may not apply to you.
L ENERGY RSH I P DE AN D IRONMENTA A LE V EN • • O N TO TA L GR EEN SOL UT I ISO 9001:2000 Certified Quality: First & Always 7300 S.W. 44th St. Oklahoma City, OK 73179 Phone: 405-745-3185 Fax: 405-745-2072 www.climacoolcorp.com ClimaCool works continually to improve its products. As a result, the design and specifications of each product at the time for order may be changed without notice and may not be as described herein.
