Manual

60
www.climacoolcorp.com
®
Pressure and Temperature Log
A log of temperatures and pressures should be taken regularly Periodically conduct a visual inspection of the chiller to identify problems before
they reach the point of failure As with any mechanical system, it is necessary to conduct a series of checks to the ClimaCool chiller to conrm
correct operation
Weekly
• Review daily log from previous week
• Perform visual inspection
• Properly document all data taken
• Note any problems that may exist Immediately plan for further
investigation If repair is necessary, schedule for earliest possible
date
Monthly
Extract a water sample from the evaporator Conrm that the sample
bottle is lled to the top leaving no air in the bottle Sample to be
tested and kept in compliance with the water quality parameters
listed in Table 1 on the water treatment page of this manual NOTE:
Monthly records of compliance and testing are required throughout
the warranty period for warranty
Quarterly
• Check controller operating parameters and set points
• Check refrigerant pressures and temperatures
• Check compressor amps
• Check compressor oil level
• Check and test all safeties
• Check water ow rates and pressure drops across evaporator and
condenser
• Properly document all data taken
Annual
• Isolate chiller, drain all water circuits
• Back ush all heat exchangers (use only ClimaCool
recommended de-scalers)
• Remove and clean all waterside strainers
• Perform leak test on all refrigerant circuits
• Check all interconnecting anges for proper tightness
• Perform oil analysis on each compressor
• Check and test all refrigerant safeties for proper operation
• Check all electrical terminal connections for tightness
• Manually operate all waterside isolation valves on each module
• Check all peripheral systems for proper operation
• Check and test main controller
• Verify set points, sensors and general conguration
• Properly document all data taken
Recommended Maintenance Schedule
Daily
• A daily operational log should be kept
• Perform visually inspection
• Record entering and leaving chilled water and condenser water
temperatures and pressures
• Note any problems that may exist Immediately plan for further
investigation If repair is necessary, schedule for earliest possible
date
• Properly document all data taken
Date _______ Data Log ___________________
Chiller No.
_____
Technician
___________________
Sun. Mon. Tue. Wed. Thu. Fri. Sat.
Chilled Water
Entering Temp.
Chilled Water
Leaving Temp.
Condenser Water
Entering Temp.
Condenser Water
Leaving Temp.
Chilled Water
Pressure Drop
Condenser Water
Pressure Drop
Faults: Note By
Module Number