Manual
1
www.climacoolcorp.com
®
CONTENTS PAGES
Model Numbers/Safety 1
Inspection 2
Site Preparation 3
Installation 3
Dimensional Data 4
Rigging and Lifting 6
Service Clearances 7
Vibration Isolation 8
Electrical Connection 9
Water Piping System 10
Water Piping Congurations 11
Hydronic Refrigeration (Drawing) 12
Reverse Return/Motorized Valves (Drawing) 13
Direct Return w/Motorized Valves (Drawing) 14
Filling the Water System 15
Water Treatment 16
Strainer Systems 17
Automatic Timer Flush Package 20
Pressure Differential Alarm Package 23
Y Type and Basket Type Strainers 25
Pre-Start Up 26
Start Up 27
Split System Start Up 28
Start Up and Warranty Registration Form 29
Start Up Check List 30
Remote Condenser Warranty Acknowledgement 31
Remote Condenser Installation Guidelines 32
Refrigeration Circuit Diagrams 33
Physical Data 35
Application Parameters 39
Chilled Water Pressure Drop 41
Selection Procedures 43
Application Performance Data 45
Operation Limitations 46
Liquid Line Drier Core Replacement 47
Refrigeration System Reprocessing 48
Split System Interconnect Piping 49
Refrigerant Charging Procedures 50
Compressor Information 51
Head Pressure Control Valve Operation 52
Chiller Operation and Maintenance 58
Heat Exchangers (Drawings) 59
Recommended Maintenance Schedule 60
Sequence of Operation 61
Electrical Data 62
Power Distribution (Drawing) 63
Wiring Diagrams 64
Remote Condenser CAD Layouts 67
Troubleshooting Guide 74
Warranty Information 76
ClimaCool Contacts 77
MODEL NUMBERS AND SPECIFICATIONS
Model No. Dimensions L x W x H (in.) Voltage Refrig. Circuits No. of Compr’s Nominal Tons
AR2 25 45-5/8” x 29-1/2” x 77”* 208-230/3/60 2 2 25
AR2 25 45-5/8” x 29-1/2” x 77”* 460/3/60 2 2 25
AR2 25 45-5/8” x 29-1/2” x 77”* 575/3/60 2 2 25
AR2 30 45-5/8” x 29-1/2” x 77”* 208-230/3/60 2 2 30
AR2 30 45-5/8” x 29-1/2” x 77”* 460/3/60 2 2 30
AR2 30 45-5/8” x 29-1/2” x 77”* 575/3/60 2 2 30
AR2 50 46-5/8” x 33-1/2” x 78-3/8”* 208-230/3/60 2 2 45
AR2 50 46-5/8” x 33-1/2” x 78-3/8”* 460/3/60 2 2 45
AR2 50 46-5/8” x 33-1/2” x 78-3/8”* 575/3/60 2 2 45
AR2 65 N/A 2 08-230/3/60 2 2 60
AR2 65 46-5/8” x 33-1/2” x 78-3/8”* 460/3/60 2 2 60
AR2 65 46-5/8” x 33-1/2” x 78-3/8”* 575/3/60 2 2 60
WARNING
High voltage is used to operate this equipment Failure to observe standard electrical safety procedures may result in serious injury Only persons qualied and /or properly trained should
attempt to install, operate and maintain this equipment These chillers come fully charged with refrigerant Installation, and start - up should be accomplished by technicians who are fully
certied to handle refrigerants, as required by 40 CER Part 82, subpart F of the Recycling and Emissions Reduction Act Scroll compressors are used in this equipment Phase verication is
required for proper rotation direction Incorrect rotation will result in elevated sound and internal overload trip failure
ClimaCool Modular
Air-Cooled Chillers
SAFETY WARNING