Manual

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CONTENTS PAGES
Model Numbers/Safety                                1
Inspection                                          2
Site Preparation                                     3
Installation                                         3
Dimensional Data                                    4
Rigging and Lifting                                  6
Service Clearances                                   7
Vibration Isolation                                   8
Electrical Connection                                 9
Water Piping System                                10
Water Piping Congurations                           11
Hydronic Refrigeration (Drawing)                     12
Reverse Return/Motorized Valves (Drawing)             13
Direct Return w/Motorized Valves (Drawing)             14
Filling the Water System                             15
Water Treatment                                    16
Strainer Systems                                    17
Automatic Timer Flush Package                        20
Pressure Differential Alarm Package                    23
Y Type and Basket Type Strainers                      25
Pre-Start Up                                       26
Start Up                                          27
Split System Start Up                                28
Start Up and Warranty Registration Form                29
Start Up Check List                                  30
Remote Condenser Warranty Acknowledgement          31
Remote Condenser Installation Guidelines               32
Refrigeration Circuit Diagrams                        33
Physical Data                                      35
Application Parameters                              39
Chilled Water Pressure Drop                          41
Selection Procedures                                43
Application Performance Data                         45
Operation Limitations                                46
Liquid Line Drier Core Replacement                   47
Refrigeration System Reprocessing                     48
Split System Interconnect Piping                       49
Refrigerant Charging Procedures                       50
Compressor Information                             51
Head Pressure Control Valve Operation                 52
Chiller Operation and Maintenance                     58
Heat Exchangers (Drawings)                          59
Recommended Maintenance Schedule                  60
Sequence of Operation                               61
Electrical Data                                     62
Power Distribution (Drawing)                         63
Wiring Diagrams                                   64
Remote Condenser CAD Layouts                      67
Troubleshooting Guide                              74
Warranty Information                                76
ClimaCool Contacts                                 77
MODEL NUMBERS AND SPECIFICATIONS
Model No. Dimensions L x W x H (in.) Voltage Refrig. Circuits No. of Comprs Nominal Tons
AR2 25 45-5/8” x 29-1/2” x 77”* 208-230/3/60 2 2 25
AR2 25 45-5/8” x 29-1/2” x 77”* 460/3/60 2 2 25
AR2 25 45-5/8” x 29-1/2” x 77”* 575/3/60 2 2 25
AR2 30 45-5/8” x 29-1/2” x 77”* 208-230/3/60 2 2 30
AR2 30 45-5/8” x 29-1/2” x 77”* 460/3/60 2 2 30
AR2 30 45-5/8” x 29-1/2” x 77”* 575/3/60 2 2 30
AR2 50 46-5/8” x 33-1/2” x 78-3/8”* 208-230/3/60 2 2 45
AR2 50 46-5/8” x 33-1/2” x 78-3/8”* 460/3/60 2 2 45
AR2 50 46-5/8” x 33-1/2” x 78-3/8”* 575/3/60 2 2 45
AR2 65 N/A 2 08-230/3/60 2 2 60
AR2 65 46-5/8” x 33-1/2” x 78-3/8”* 460/3/60 2 2 60
AR2 65 46-5/8” x 33-1/2” x 78-3/8”* 575/3/60 2 2 60
WARNING
High voltage is used to operate this equipment Failure to observe standard electrical safety procedures may result in serious injury Only persons qualied and /or properly trained should
attempt to install, operate and maintain this equipment These chillers come fully charged with refrigerant Installation, and start - up should be accomplished by technicians who are fully
certied to handle refrigerants, as required by 40 CER Part 82, subpart F of the Recycling and Emissions Reduction Act Scroll compressors are used in this equipment Phase verication is
required for proper rotation direction Incorrect rotation will result in elevated sound and internal overload trip failure
ClimaCool Modular
Air-Cooled Chillers
SAFETY WARNING