Repair manual

7) Turn on electricity at control circuit switch on steamer console. A red light glows when electricity is on. If water level is correct, steam
generator will operate by pressing the "reset" button. Heaters will not work without water in the steam generator This manual reset button
must be pressed to start up the generator initially, and to restart the steam generator after every shut oft. or power interruption. No attempt
should be made to operate the equipment during a power failure.
8) Check to make sure that the water in the sight; gauge glass automatically stays at about 2/3 full when the unit is started up
9)When installation is complete and tree of leaks, refer to Operating Procedures sheet Instructions For Steam
Generator Care
Protect your steam generator, prolong its life and preserve its performance by giving it the required daily attention, on a regular schedule.
Follow servicing instructions for your steam generator which are printed on Data Sheet 260-LC in your Owner s Manual, and also on an
adhesive label attached to the unit To obtain an additional data sheet or label carrying servicing instructions, write to the Cleveland Range
Company.
WARNING
No work should be done on the steam generator while it is pressurized or hot Service of the steam generator should only be
performed by a trained and experienced service technician, thoroughly familiar with servicing steam generators. When
maintenance or repairs are required, contact a local food service equipment service agency, or call the factory, or a factory
representative, for the name and address of one in your area.
Steam Generator (Boiler) Safety
Rigid regulations govern the design and construction of a boiler. However, the responsibility for the safe and efficient operation
of a boiler shifts to the owner/user after the boiler leaves the factory.
A sound boiler, if improperly installed, or if improperly maintained, or if improperly repaired, will create a dangerous situation
and may cause injury to personnel.
Most states, provinces and some cities have a boiler safety law. Many underwriters require that their clients' boilers comply with
these boiler safety laws. These safety laws call for action by the boiler manufacturer and action by the boiler owner / user.
As a manufacturer. The Cleveland Range Company delivers steam generators built to the ASME Boiler Code. Section IV. which
have been inspected by a National Board inspector. Also. each Cleveland Range Company boiler is built to comply with the
boiler safety law of the state to which it is sent
Safe and Efficient Boiler Operation Depends on Proper Installation
Install the boiler in compliance with following regulations, where they apply:
— The National Fuel Gas Code. ANSI Z223-1-1984 — The local and municipal building code (plumbing and electrical)
--Installation Codes for Gas Burning Appliances and — The state and city boiler laws
Equipment B149.1 and 8149.2
— The Cleveland Range Company Installation Instruc- — The recommendations of the owner/user's underwriters
tions
— The National Electrical Code ANSI / NPPA No. 70-1984
The water for the boiler should be analyzed by a reputable boiler water specialist, to see if the quality will permit safe and
efficient boiler operation. Water treatment is becoming increasingly necessary because the quality of water sources is
deteriorating, although treatment will not be required in every case. A boiler will not operate properly for very long if the water
causes boiler corrosion or scale. Even water which is safe to drink may be detrimental to a boiler. Refer to Water Quality
Requirements page for details.
Safety Requires Periodic Inspection and Maintenance
Any leaks around the boiler's hand hole plate must be quickly stopped. Small leaks, if unchecked, cause corrosion and
pitting on the boiler face, around the hand hole gasket making it unsealable.
Application of undue stress on the parts that are used to seal the boiler's hand hole opening, in an attempt to seal an
unsealable. opening, by sledging the handle of the wrench, by increasing the leverage of the wrench by a length of pipe.
or by other means, is dangerous because it may result in the breakage of parts, or injury. No attempts should be made to
tighten up the nut on the retaining stud beyond the recommended 15 foot pounds of torque.
When a repair affecting the safety of the boiler is necessary, call a National Board Inspector for consultation and advice
as to the best method of making the repair, so that the completed work will get his approval. Repairs to the boiler must
conform to the applicable provisions in the ASME Code or the National Board Rules for Repairs.
A boiler will last many years before it has to be retired from service. Periodic inspection will reveal the approaching
retirement time. It is better to schedule a convenient replacement time than to wait for the boiler to fail.
When a boiler older than 10 years is replaced, the entire steam generator base assembly should be replaced for a
number of reasons:
— Replacement parts become increasingly difficult to obtain for older controls.
— Dependable performance of the new controls can be assured for a longer time
— The new steam generator, including controls, will comply with the latest industry and safety standards.
CLEVELAND RANGE CO, 1333 EAST 179th ST., CLEVELAND, OHIO 44110
1086 LITHO IN U.S.A. Manufacturer reserves right of design improvement or modification, as warranted.