Operating instructions

MARINE LOCK
TESTING
PROCEDURE
1. Check that lock clears stop pin on side box without
rubbing when kettle is tilted (Figure A).
2. Check side to side play. Lock should remain fully
over stop pin when pushed to it's maximum side to
side play (Figure B).
3. Check that the kettle when pushed fully upright
moves the lock to a closed position. To check this:
A/ Hold the latch firmly in the unlocked
position
while tilting the kettle back to an upright position.
B/ The kettle sidebox will force the lock into a new
position.
Side Box
Lockwasher
Locknut
Shoulder Bolt
Console
Figure B
(Top View)
Side to Side Play
Stop Pin on
Sidebox
Marine Lock
(Latch)
Figure A
(Side View)
C/ Hold the lock in this position and try to tilt the
kettle forward. The latch should prevent the kettle
from tilting.
4. Check shoulder bolt is firmly seated against
console body.
5. Check on inside of console box that shoulder bolt
locknut is secure.
REPLACEMENT INSTRUCTIONS
Removal
1. Turn off power to unit a main breaker.
2. Turn off main gas supply.
3. Disconnect gas line on incoming side of kettle
shut-off valve.
4. Remove shut-off valve.
5. Remove piping support bracket.
6. Remove side panel.
7. Remove wires from gas valve.
8. Undo the union on the gas line.
9. Remove the two bolts located at the rear of the
console and remove gas valve assembly.
Gas Valve Replacement
10. If the unit is Propane, install the propane kit on the
new valve as per the instructions in the bag.
11. Remove the supply pipe from the old valve and
install on the new valve using pipe thread sealant
for the pipe threads.
12. Remove the four screws holding the outlet
plumbing assembly to the old valve and reinstall on
the new valve. Use a little "O"ring lube on elbow
seal to the gas valve.
Installation
13. Replace gas valve assembly and reconnect gas
lines and wiring to valve.
14. Turn gas supply back on.
15. Check for gas leaks.
16. Turn main power back on.
Calibration
17. Connect a water column meter to the manifold side
of the gas valve.
18. Turn unit on.
19. Check for gas leaks.
20.
Natural Gas- set manifold pressure to 4.2 inches WC.
21. Propane Gas- set manifold pressure to 10 inches WC.
Closure
22. Remove test equipment
23. Replace side panel.
GAS VALVE REPLACEMENT KIT (Item # KE55240-7)
This kit includes a gas valve and a natural to propane conversion kit for the valve.