Operators Manual Installation, Operation & Service Direct Steam Table Top Mixers MODELS: MKDT-12-T, MKDT-20-T MKDT-12-T MKDT-20-T 1333 East 179th St. Cleveland, Ohio U.S.A. 44110 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.
TABLE OF CONTENTS Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION GENERAL INSTALLATION Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. The first installation step is to refer to the SPECIFICATION SHEET or SPECIFICATION DRAWING to determine the exact location of the kettle. This unit is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.
ASSEMBLY RECOMMENDED PIPING SCHEMATICS 12 Gallon Models (all service connections shown supplied by others) 14.50" 368mm 1.25" 32mm 2.25" 57mm 5/16" - 18 THREADED BUSHINGS 10" 254mm CONDENSATE RETURN 19.00" 483mm 1.63" 41mm STEAM IN 19.50" 495mm MANUAL STEAM VALVE 2.19" 56mm 23.88" 606mm Base Mounting Diagram - Bottom view CONDENSATE RETURN 1. Table-top models (12 gallon) must be positioned on a firm, level stand, or existing counter top, and bolted in place.
INSTALLATION CHECKS ELECTRICAL Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed. ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL. Final Installation Check This kettle is built to comply with applicable standards of manufacturers. Included among these approval agencies are UL, NSF, ASME/Ntl. Bd., CSA, ETL, and others.
OPERATING INSTRUCTIONS 6 5 9 7 4 8 12 11 2 1 10 3 General Parts Drawing ITEM # DESCRIPTION FUNCTION 1. On-Off Toggle Switch Controls electrical power to unit. 2. Mixer Start Switch Starts mixing action. 3. Agitator Speed Control Knob This control allows the operator to select agitator speed increments from Min. to Max. 4. Kettle Tilt Handle Used for tilting the kettle. 5. Mixer Bridge Encloses agitator motors. 6. Mixer Bridge Tilt Handle Used for tilting mixer bridge. 7.
CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL. KETTLE OPERATION FOR KETTLE/STEAMER COMBINATIONS: 1. Ensure that there is an adequate steam supply to the kettle. If the boiler in a steamer is supplying steam to a kettle, always heat the kettle first. After the kettle contents are heated, and the boiler's steam pressure returns to normal, the steamer may be used.
CLEANING INSTRUCTIONS CARE AND CLEANING AGITATOR ASSEMBLY Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation. 1. Place the Kettle’s On-Off Toggle Switch (1) to the "OFF' position. Chloride Cleaners 2. Raise Mixer Bridge (5) by using Mixer Bridge Tilt Handle (6). WARNING: Do not use chloride base detergents. There is a growing number of non-chloride cleaners available.
SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factorysupplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.
CONTROL HOUSING 8 13 12 6 11 1 9 3 2 7 10 4 5 ITEM NO. PART NO. DESCRIPTION 1. KE51955 Switch, Toggle, Momentary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50504 Switch, Toggle, SPST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. SK50062 Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 4. KE51940 Powerstat, 120 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEAM CONTROL ASSEMBLY 14 26 5 5 15 4 3 22 16 1 2 5 3 4 23 24 25 4 6 11 7 8 9 28 23 10 1 21 12 13 7 20 19 18 17 29 8 21 20 9 5 23 27 5 4 6 23 19 7 4 9 6 18 7 8 17 9 8 9 12 13
STEAM CONTROL ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. 1. FA11056 Binding Head Screw, 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2. KE50458 End Cap, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50455-1 Trunnion, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. FA05002-35 "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRIDGE ASSEMBLY 11
BRIDGE ASSEMBLY ITEM NO. PART NO. DESCRIPTION 1 KE50342 Bushing, Taper Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2 KE50284 Pulley, Large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3 KE51763 Be It (MKDT-12-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE51808 Belt (MKDT-20-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR BOX NOTE: Insert bolts in opposite holes for taper lock bushing removal.
GEAR BOX ITEM NO. PART NO. DESCRIPTION 1 FA95039 Dowel Pin, 1/4" x 28 (MKDT-12-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 FA95004 Dowel Pin, 3/8" x 3" (MKDT-20-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 FA11510 Screw, Socket Head Cap, 5/16-18 UNCx 1-3/4" . . . . . . . . . . . . . . . . .4 FA10776 Screw, Socket Head Cap, 3/8 - 16 UNC x 2-1/2" . . . . . . . . . . . . . . . . .4 KE51966 Upper Body Casing (MKDT-12-T) . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. This kettle requires very little preventative maintenance other than daily cleaning. The pressure relief valve must be tested twice a year. PRESSURE RELIEF VALVE TESTING PROCEDURE MARINE LOCK Inspect lock at least twice yearly. 1. Check for excessive play or wear on pivot. Adjust or replace as required. WARNING Kettle will be hot. Use gloves for protection. 2.
TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only. PROBLEM A/ Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow. Check for correct steam using chart below. If kettle is connected to a steamer and powered by a generator the units should be operated sequentially (kettle boiling first, then start steamer). 2. Steam trap not operating properly.
WIRING DIAGRAM 3/4 H.P. DC MOTOR A2 WT BRIDGE RECTIFIER (ONLY ONE DIODE USED) A1 TWO 5 AMP FUSES RD 1 3 4 2 5 POWERSTAT BK TILT SWITCH ON-OFF SWITCH Y 240V AC RELAY BK MIXER START WT BR 2 POLE TERMINAL BLOCK N.O.
