Operators Manual Installation & Operation Floor Model Direct Steam Kettles MODELS: KDL, KDL-T, KDL-SH, KDL-TSH, KDP, KDP-T For a complete Service Manual refer to www.clevelandrange.com ™ Cleveland Enodis 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com SE95007 Rev.
For your safety DANGER Keep clear of pressure relief discharge. Keep hands away from moving parts and pinch points. IMPORTANT Do not fill kettle above recommended level marked on outside of kettle. Inspect unit daily for proper operation. CAUTION Surfaces may be extremely hot! Use protective equipment. Wear protective equipment when discharging hot product. Do not lean on or place objects on kettle lip. Stand clear of product discharge path when discharging hot product.
INSTALLATION GENERAL KDP SERIES Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. 1. Position the kettle in its permanent location, and mark the floor around the circumference of the base collar or the base plate. Locate the centre of this circle and mark the floor at this centre point.
STEAM POTABLE WATER All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made. The water faucet (optional) with swing spout, requires 1/2 inch O.D. copper tube plumbing for hot or cold water supplies to the faucet (SPK - cold water connection only, DPK - hot and cold water connection). Check the rating plate for the maximum steam pressure that your kettle is rated for.
STEAM REQUIREMENTS FOR KETTLES Kettle Cap. U.S. Gal. Kettle Dia. 25 psi Steam 265°F Lbs./Hr. Hp./Hr. 40 psi Steam 287°F Lbs./Hr. Hp./Hr. 80 psi Steam 302°F Lbs./Hr. Hp./Hr. 40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.0 80 33" 210 6.0 260 7.5 300 9.0 100 36" 260 7.5 320 9.5 390 11.0 125 40" 320 9.5 400 11.5 470 14.0 150 40" 390 11.0 480 14.0 570 17.0 Steam requirements are maximum per hour.
OPERATING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL. 1 1 2 5 4 5 General Parts Drawing ITEM # DESCRIPTION 1. Steam Inlet Valve Opens and closes the steam supply to the kettle. 2. Hand Wheel Used for tilting the kettle up or down. Some units have an optional Power Tilt Control Switch located in the same position. 3. Power Tilt Switch (not shown) Used for tilting the kettle up or down. 4.
OPERATION 1. Ensure that there is an adequate steam supply to the kettle. 2. For optimum performance on free-standing floor model tilting kettles, open drain cock to drain condensate from the kettle’s jacket, then close drain cock before applying steam to a cold kettle. 3. If the kettle is equipped with a tangent draw-off valve, ensure that it is closed before filling the kettle.
CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT! CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature). CLEANING INSTRUCTIONS 1. Turn unit off. 2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher. 3.
STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. 4. Treat your water. Though this is not always practical, softening hard water can do much to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist. Corrosion on metals is everywhere.
MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. This kettle requires very little preventative maintenance other than daily cleaning. The pressure relief valve must be tested twice a year. DANGER: Pressure relief valve will exhaust high temperature steam. Contact with skin could result in serious burns. Keep face, hands and body clear of discharge.
