Cleveland Range REPAIR MANUAL Model No. 36CEM1648 36CGM16300 36CDM16 36CSM16 Cleveland Range, Inc. UNITED STATES 1333 East 179th St. Cleveland, Ohio 44110 Phone: (216) 481-4900 • Telex: 98-0546 • FAX: (216) 481-3782 CANADA Garland Commercial Ranges • 1177 Kamato Rd.
Installation, Use and Care Instructions Convection Pro XVI INSTALLATION nected to electricity must be grounded by the installer. A wiring diagram is provided inside the base cabinet. INSTALLATION SAFETY WARNING Installation of this equipment must be accomplished by qualified installation personnel, working to all applicable local and national codes. Improper installation of this product could cause injury or damage.
Installation, Use and Care Instructions Convection Pro XVI Connect the primary fuel supply in accordance with the following instructions. Location and other data are shown on the specification sheet. For Gas-Fired Steam Generators: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier.
Installation, Use and Care Instructions Convection Pro XVI 8. On steam coil units, the incoming steam pressure must be 35 to 50 psi Less than 35 psi will not effectively operate the unit. Pressure in excess of 50 psi must be reduced (with a pressure reducing valve) to 35 to 50 psi WARNING INJURY TO PERSONNEL AND EQUIPMENT DAMAGE may result from an improper drain connection. OPERATION Operation of the Cleveland Range Convection Pro XVI steamer is very easy.
Installation, Use and Care Instructions Convection Pro XVI 2. Start the steam supply. The steam supply is either an integral steam generator (boiler) built into the base unit, an external steam supply. • For units without a built-in boiler, refer to the start-up procedures for the external steam supply and be sure i t is running properly- As soon as the pressure gage on the Convection Pro XVI Steamer registers 10 psi, steamer preheating may begin.
Installation, Use and Care Instructions Convection Pro XVI NOTE: On Convection Pro XVI steamers equipped with the electronic key pad control panels, the timer does not begin counting down until the cooking compartment reaches operating temperature. This may take 2 or 3 minutes if the steamer has not been operatingc. Steaming continues for the set one minute. When the preheating is completed, the steam automatically shuts off and a 3-second alarm sounds.
Installation, Use and Care Instructions Convection Pro XVI a. THE TIMER WILL BEGIN TO COUNT DOWN ONLY AFTER THE COOKING COMPARTMENT REACHES PROPER COOKING TEMPERATURE. The timer automatically delays to compensate for defrosting and/or food product heat-up time. Manual Cooking Operation - Dial Timer Controls b. For example, a timer setting of 10 minutes may in fact take 11 or 12 minutes for the timer to count down and the alarm to sound. This is normal.
Installation, Use and Care Instructions Convection Pro XVI CARE AND CLEANING The Cleveland Convection Pro XVI steamer must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation. 1- The boiler must be drained (blowdown) after a maximum of 8 hours of use.
Cleveland Convection Pro Parts List Below Is For Drawing On Previous Page Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Number See Sheet 2 106203 See Sheet 7 See Sheet 7 104381 22241 105786 See Sheet 8 See Sheet 5 See Sheet 6 102420 102003 102421 19972 100697 100132 100131 66721 101737 1044741 23116 14665 Cleveland Steam Cooking Specialists Description Upper Assembly, Intermediate, Convection Pro Spray Nozzle Assembly Steam Inlet Assembly, Lower Compartment Steam Inlet Assembly, Upper Compar
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 105836 14618 101305 69298 146771 53124 101231 191241 101936 100539 02093 100004 101935 See Sheet 3 See Sheet 4 106236 23120 23108 13129 Parts List Below Is For Drawing On Previous Page Description Cavity, Weld Assembly, Convection Pro Nut, Hex, 1/4-20, S/S Pin, Rack Screen, Compartment Drain Nut, Acorn, 1/4-20 Channel, Door End Screw, Truss Head, 10-24 x 1/2, S/S Screw, Hex Head, 3/8-16 x 1.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 105825 104292 52061 54230 100759 1010441 100990 101048 23105 23116 19176 23098 02096 68084 52531 19136 19123 100557 Parts List Below Is For Drawing On Previous Page Description Door, Weldment, Convection Pro Gasket, Door, Convection Pro Bar, Hinge, Pivot Cover, Door, Convection Pro Bar, Door, Handle Bracket, Door Handle Spring, Wave Pad, Insulator, Plastic Washer, Lock, 1/4, Katlink, S/S Washer, Flat, 1/4 x 5/8 x .
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 105917 14675 100605 100710 101408 18307 1044871 18306 Parts List Below Is For Drawing On Previous Page Description Plate, Latch Mount, Weldment Nut, 3/8-16, S/S Screw, Socket Head, Cap, 3/8-16 x 1 1/4 Spring, Latch Tubing, Latch Bumper Pin, Retainer Handle Assembly Ring, Retaining Cleveland Range, Inc. 1333 East 179th St.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 104389 56237 103981 106599 104224 56235 53264 19151 104390 104223 14692 101655 Parts List Below Is For Drawing On Previous Page Description Timer, Assembly - NCC Bar, Instrument Panel Frame, Side Panel, Weldment, Convection Pro, Electronic Label, Control Panel, Convection Pro Switch, Rocker, SPDT, Matte Finish Bar, Instrument Panel Frame, Top/Bottom Clip, Instrument Panel Frame, PCL Screw, Set, Cup Point, 3-48 x .
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 11307 19992 105822 56237 103974 14618 20477 101873 41350 20323 20476 14692 19151 53264 56235 19201 Parts List Below Is For Drawing On Previous Page Description Knob, Timer Switch, Rocker, Compartment Bypass Label, Control Panel, Convection Pro Bar, Instrument Panel Frame, Side Panel, Weldment, Convection Pro, Mechanical Nut, Hex, 1/4-20, S/S Timer, Solid State, 3 Second Delay Nut, 1/4-20, Elastic Lock Buzzer Assembly wit
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 105277 20245 03729 14304 02563 22193 14342 20206 06240 05231 Parts List Below Is For Drawing On Previous Page Description Fitting, Hose Barb, 3/8 H x 1/4 NPT Tee, Male Branch, 1/4, Brass Cross, 4-Way, 1/4, Brass Nipple, 1/4 x Close, Brass Bushing, Hex, 3/4 x 1/4, Brass Valve, Solenoid, 3/4 x 3/4, 120V, 60Hz Nipple, 3/4 x Close, Brass Tee. 3/4 x 3/4 x 3/4, Brass Fitting, Hose Barb.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 105786 06230 14297 14555 104838 105783 565191 06233 70732 Parts List Below Is For Drawing On Previous Page Description Fitting, Hose. 1/4 H x 1/4 MPT x 90° Fitting, Compartment Drain Nipple, 1/8 x 1 1/2, S/S Nozzle, Spray, 1/8, Full Jet Coupling, Full, 1/8, Brass Tee, 1" x 1" x 1 1/4, Black Fitting, Hose, 1" with 1/8 Hole Fitting, Comp, 3/8 T x 1/8 MPT, 90° Tube, Air Vent, 3/8, Copper Cleveland Range, Inc. 1333 East 179th St.
Cleveland Convection Pro Item Part Number 1 41120 411201 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 See Sheet 10 19 20 21 40922 52602 15453 15450 14618 23105 23137 19288 23116 19148 19294 23113 14659 02497 44157 63184 1009351 14668 Parts List Below Is For Drawing On Previous Page Description 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 19329 105246 195552 19555 412182 Base, Weldment, 900mm, S/S Base, Weldment, 900mm, A.C.
Cleveland Convection Pro Item Part Number 1 2 407431 100980 1009802 14263 105539 19148 69967 07176 07302 43895 14618 23105 23116 16602 41943 07128 40421 06671 62453 62452 23151 19218 19288 19995 02623 05253 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Parts List Below Is For Drawing On Previous Page Description Generator Assembly, Gas - Weldment Panel, Insulation Assembly, Rt/Lt.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 100883 02563 20206 16607 14342 14431 06240 101207 14661 Parts List Below Is For Drawing On Previous Page Description Fitting, Comp, Tee, 3/8 T x 3/8 MPT x 3/8 T Bushing, Reducing, 3/4 x 1/4, Brass Tee, 3/4, Brass Plug, Square Head, 3/4, Brass Nipple, 3/4 x Close, Brass Nipple, 3/4 x 2, Brass Fitting, Hose Barb, 3/4 H x 3/4 MPT, Brass Trap, Thermostatic, 1/4 x 1/4 Nut, Compression, 1/4 T, Brass Cleveland Range, Inc. 1333 East 179th St.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 06240 22244 105787 104381 05263 14431 05260 14495 Parts List Below Is For Drawing On Previous Page Description Fitting, Hose Barb, 3/4 H x 3/4 MPT Valve, Solenoid, 1/2. 15 PSI Fitting. Hose Barb, 1/4 H x 1/8 NPT, 90° Fitting, Hose Barb, 1/4 H x 1/4 NPT Elbow, Radiator, 3/4 x 90° Nipple, 3/4 x 2, Brass Elbow, 3/4 x 3/4, 90° Nipple, 3/4 NPT x 3, S/S Cleveland Range, Inc. 1333 East 179th St.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 44139 03546 20258 20478 44164 03525 03524 23198 19163 19149 19150 19265 23116 23111 101337 23105 14674 14598 14618 02361 14334 14614 02368 19329 105243 105246 Parts List Below Is For Drawing On Previous Page Description Box, Weldment, Electric for Gas, 2 Probe Control Module, Direct Spark Ignition Transformer - Spark Ignition Supply Timer, Solid State Interval, 3 Minute Terminal Block Assembly
Cleveland Convection Pro Item Part Number 1 2 14347 22230 22231 05259 14343 05258 14362 21305 3 4 5 6 7 Parts List Below Is For Drawing On Previous Page Description Nipple, 3/4 x 3, Black Valve, Gas Control, Natural Gas Valve, Gas Control, Liquid Propane Elbow, Street, 3/4, 90°, Black Nipple, 3/4 x Close, Black Elbow, 3/4, 90°, Black Nipple, 3/4 x 7.5, Black Union, 3/4, Black Cleveland Range, Inc. 1333 East 179th St.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 05238 05292 13252 19917 03616 06240 05259 06192 565191 14481 Parts List Below Is For Drawing On Previous Page Description Elbow, l 1/2 NPT x 90°, Black Elbow, Street, 1 1/2 NPT x 90°, Black Manifold, Drain, 1 1/2 NPT, Black Stud, Weld. 1/4-20 x .
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 104381 03276 05235 22102 14304 22223 20199 106588 05236 100064 19870 Parts List Below Is For Drawing On Previous Page Description Fitting, Hose, 1/4 H x 1/4 NPT Valve Ball, 1/4 NPT Elbow, Street, 1/4. 90°, Brass Valve, Check, 1/4 NPT Nipple, 1/4 x Close, Brass Valve, Solenoid, 1/4 NPT (GP200) Tee, 1/4, Brass Tee, Hose Barb, 1/4, Brass Elbow, 1/4, 90°, Brass Clamp, Mounting Strainer, "V", 1/4, Brass Cleveland Range, Inc.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 1041544 07168 19994 15019 19993 15018 105516 23116 14665 102535 14692 Parts List Below Is For Drawing On Previous Page Description Console, Stud Assembly, 900mm, 2 Switch Gauge, Pressure, Back Mount, 10 PSI Switch, Rocker, SPST, 15 Amp Label, Power, Console Switch Switch, Rocker, DPDT, On-Off, 6 Amp Label, Power, Console Switch Box, Switch Protection Washer, Flat. 1/4 ID x 5/8 OD x .065 Nut, Hex, Elastic Lock, 1/4-20.
Cleveland Convection Pro Item Part Number 1 101692 1016921 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 See Sheet 19 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 528621 1020662 14668 528611 19555 195552 19206 03100 53274 14674 18358 22131 See Sheet 20 105245 101112 16602 See Sheet 21 050073 See Sheet 22 See Sheet 23 101893 105244 02361 02368 See Sheet 24 See Sheet 25 06156 14618 23105 23116 19288 19292 See Sheet 26 105243 1020663 See Sheet 17
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 101927 07176 101900 16601 101912 101913 16671 Parts List Below Is For Drawing On Previous Page Description Generator Assembly, 2 Probe, Large Steam Coil Gauge Fittings, Water, 1/2 Gauge, Water, 5/8 x 4.625, Glass Plug, Square Head, 3/8 NPT, Black Extension, Probe, Low Water, PCL Extension, Probe, High Water, PCL Probe, Warrick, 4.313 Long Cleveland Range, Inc. 1333 East 179th St.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 101708 14494 70413 101207 02570 05231 06240 Parts List Below Is For Drawing On Previous Page Description Elbow, Street, I", 90°, Brass Nipple, l" x 4, Brass Tee, I", Brass - Modified (PCL Steam Coil) Trap, Thermostatic, 1/4 NPT Bushing, Hex, 1" x 3/4, Brass Elbow, Street, 3/4, 90°, Brass Fitting, Hose Barb, 3/4 H x 3/4 NPT Cleveland Range, Inc. 1333 East 179th St.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 05270 05259 14343 03277 101699 20205 02557 16820 03665 07169 100075 02598 14344 20209 21305 Parts List Below Is For Drawing On Previous Page Description Elbow, Street, 1 1/4 x 3/4, 90°, Black Elbow, Street, 3/4, 90°, Black Nipple, 3/4 x Close, Black Valve, Ball, 3/4, Brass Valve, Steam Solenoid, 1" NPT Tee, 3/4, Black Bushing, 1/2 x 1/4, Black Pipe, Pigtail, 1/4 Coupling, Full, 1/4, S/S Gauge, 0-100 PSI, 1/4 NPT Valve, Boiler
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 05270 14343 21305 14347 19872 16602 05259 20555 Parts List Below Is For Drawing On Previous Page Description Elbow, 1 1/4 x 3/4, 90°, Black Nipple, 3/4 x Close, Black Union, 3/4, Black Nipple, 3/4 x 3, Black Strainer. "Y", 3/4 Plug, Square Head, 1/2, Cored Elbow, Street, 3/4, 90°, Black Trap, Bucket. 60#, 3/4, 80# Cleveland Range, Inc. 1333 East 179th St.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 104381 03276 05235 22102 14304 22223 100527 02594 05244 100339 100303 14427 05280 105786 20199 22239 07169 106588 Parts List Below Is For Drawing On Previous Page Description Fitting, Hose Barb, 1/4 H x 1/4 NPT Valve, Ball, 1/4 NPT Elbow, Street, 1/4,90° Valve, Swing Check, 1/4 NPT Nipple, 1/4 x Close, Brass Valve, Solenoid, 1/4 NPT Tee, 3/8 x 1/4 x 3/8, Brass Bushing, 3/8 x 1/4, Brass Elbow, 3/8, 90°, Brass Strainer,
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 05238 05292 13252 19917 03616 05259 06240 14343 05271 14323 22149 05252 06241 565191 14481 06192 Parts List Below Is For Drawing On Previous Page Description Elbow, I 1/2 NPT, 90°, Black Elbow, Street, 11/2, 90°, Black Manifold, Drain, 1 1/2,, Black Stud, Weld, 1/4-20 x 7/8, S/S Coupling, Reducer, 11/2 x 3/4, Black Elbow, Street, 3/4, 90°, Black Fitting, Hose Barb, 3/4 H x 3/4 MPT Nipple, 3/4 x Close, Black Elbow.
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 40939 14674 23111 44164 19163 03525 03524 105044 14618 23105 23116 20478 23432 19265 105243 19329 23198 12330 105244 105247 105245 Parts List Below Is For Drawing On Previous Page Description Box, Weldment, Electrical, Steam Coil Generator Nut, Hex, 6-32, Zinc Plated Washer, Lock, Internal Tooth, #6, Zinc Plated Terminal Block Assembly - 4 Pole Screw, Round Head, Slotted, 6-32 x .
Cleveland Convection Pro Item Part Number 1 2 3 4 5 6 7 8 9 06240 22244 105787 104381 14431 21304 14342 05260 14490 Parts List Below Is For Drawing On Previous Page Description Pitting, Hose Barb, 3/4 H x 3/4 MPT Valve, Solenoid, 3/4 Fitting, Hose Barb, 1/4 H x 1/8 MPT, 90° Fitting, Hose Barb, 1/4 H x 1/4 MPT Nipple, 3/4 x 2, Brass Union, 3/4, Red Brass Nipple, 3/4 x Close, Red Brass Elbow, 3/4, 90°, Brass Nipple, 3/4 x Close, S/S Cleveland Range, Inc. 1333 East 179th St.
ELECTRIC STEAM GENERATOR (BOILER) ASSEMBLY - 2 PROBE TYPE 18 KW, 27 KW, 36 KW, & 48 KW (2, 3, & 4 HEATER ELEMENTS) REFERENCE NUMBER PART NUMBER DESCRIPTION 1 43894 Electric Boiler Shell only. with legs. hand hole plate assembly, mounting studs tor 3" squareflanged heater elements Electric Boiler Shell (43894) above, also including sight gauge, two probes and extensions with cover box. Hand Hole Plate Assembly including bar. nut. and gasket. Hand Hole Plate only Hand Hole Gasket.
PRE-INSTRUCTIONS FOR THE LIQUID DESCALING OF BOILER BASE UNITS PART NUMBER 106174 Enclosed is our latest instructions for the newest liquid chemical descaler. Please note: THIS CHEMICAL IS DESIGNED TO BE USED WITHOUT ANY HEAT APPLIED. This chemical can now be used for the two and three probe boiler base units. Because the chemical is used without heat, there are some changes in the instructions. They are as follows: 1.
DESCALE PROCEDURE FOR TWO & THREE PROBE GENERATOR BASE STEAMERS STEP BY STEP PROCEDURE IMPORTANT WARNING: BEFORE REMOVING THE HAND HOLE PLATE TO DESCALE ANY STEAM GENERATOR, MAKE SURE THERE IS NO WATER OR PRESSURE BUILT UP IN THE GENERATOR. CHECK THE OUTER SURFACE OF THE GENERATOR TO MAKE SURE IT IS COLD. TURN THE YELLOW HANDLE ON THE MANUAL FILL VALVE 90 DEGREES TO THE BODY TO PREVENT ANY WATER FROM ENTERING THE UNIT. THIS LIQUID DESCALER IS DESIGNED TO BE USED WITH NO HEAT APPLIED TO THE GENERATOR.
Because the chemical is designed to work with no heat applied, the steam trap on the right side of the new two probe boiler must be closed. Remove the bottom fitting and cap the outlet side. STEP #2 Remove the needle valve from the top of the sight gauge located on the front of the generator. This will be the port of entry for the liquid descaling agent. REMEMBER TO MOVE THE YELLOW HANDLE ON THE WATER FILL VALVE TO ALIGN WITH THE VALVE BODY.
STEP #7 After the generator has been rinsed out, remove the hand hole plate and gasket as explained in STEP #1 Observe the edges and surfaces of the hand hole and the plate for excessive wear and corrosion. Replace the used hand hole plate gasket with a new one and install new corrosion resistors. For the corrosion resistors to work properly, the hanger must be firmly connected to the support rod. Make sure no scale or debris is between the support and the hanger. It must be a metal to metal connection.
WATER LEVEL CONTROL SYSTEM TROUBLESHOOTING AND REPAIR General Description of Operation: The Cleveland Range water level control, P/N 23198, is designed to maintain operating water level in Cleveland Range steam generators and to ensure that the heat source is only operated when the generator water level is above a specified minimum level.
A) SYMPTOMS OF WATER LEVEL CONTROL RELATED PROBLEMS: 1) 2) 3) 4) 5) 6) 7) 8) Boiler overfills or floods Boiler dry fires (system underfills or doesn't fill) Boiler doesn't fill at all Water fill solenoid chatter Heater contactor chatter Fills but cuts out on LOW WATER before filling again Overfills but does not heat Fills but does not heat B) POSSIBLE CAUSES: 1) 2) 3) 4) 5) 6) Inoperative water level control circuit board (P/N 23198) Incorrect or damaged wiring to probes Incorrect or damaged wiring fro
STEP 4. TEST Are the following connections made correctly? RESULT Yes REMEDY Go to Step #5 A) COM input on board to boiler ground No Correct probe wiring as required (see Figure 1) Temporarily disconnect the wire from the HTR terminal so that the heat source will not operate. Is the heat source off? Yes Go to Step #6 No Check heat source and wir ing in cooker With HTR still disconnected, disconnect the LOW wire at the LOW terminal of the con trol board.
STEP 9. TEST Remove the short from the HI RESULT Yes and COM terminals on the control board. REMEDY Reconnect HI & COM wires and go to Step #10 Does the AC line voltage between WF and L2 stay at 0 vac for No Replace water level control P/N 23198 Yes Go to Step #12 No Go to Step #11 Disconnect the LO wire at the water sensing Yes Go to Step #12 probe on the generator.
STEP 16. TEST Reconnect one lead of the ohmmeter to the COM wire at the control board and connect the other ohmmeter lead to generator ground. Does the ohmmeter read less than 10 ohms? RESULT Yes No REMEDY Reconnect HI, LOW & COM wires at control board only. Go to Step #17. Replace probe wiring 17. Reconnect the ohmmeter across the LOW terminal at the sensing probe & generator ground. Does the ohmmeter read greater than 100,000 ohms? Yes No Go to Step #18 Replace probe assembly 18.
FIGURE 1 TWO-PROBE &.
