Installation Guide

Page 5 of 10
4. The opening for the CleanCut Convertible is now complete and you can remove the cut-out section. Use
caution when removing the cut-out section as there may be sharp or jagged edges both on the cut-out
segment and along the edges of where the cuts were made on the sides of the tub. It is helpful to spend a
moment to file down any potential hazard areas. This prevents potential snags with fitting the CleanCut
convertible and reduces the risk of injury.
5. After the cut out section of the tub has been removed, take a few moments to clean the area in around the
tub. Using a dust pan and broom, sweep all dust and shavings. Complete the clean-up by thoroughly
vacuuming the entire area. Wash your hands before you start any work on the step itself. This will
eliminate transferring any dirt or dust to the product.
SPECIAL CONSIDERATIONS FOR CUTTING CAST-IRON TUBS
Due to the significant amount of dust created when cutting a cast-iron tub, it is recommended that you cover
all tub and exposed bathroom walls and surfaces (including the floor) with a 2-ply drop cloth to minimize the
amount of dust that can settle. Also, it is recommended that the installer wears protective cover-alls and shoe
covers, in addition to protective wear outlined earlier, to minimize the clean-up after cutting out a cast-iron
tub.
Please note that there are several differences when cutting out a cast-iron tub compared to a fiberglass or steel
tub. The side-grinder with a 4.5” diamond blade is the only tool used when cutting a cast-iron tub. Cast- iron
tubs are a bit more challenging to cut. Vacuum the dust and shavings as you cut the tub with the use of the
dust buddie that contains a cover plate and vacuum attachment. It connects directly to the grinder to minimize
dust output when cutting the cast-iron.
Follow the same pattern when cutting a cast-iron tub as described for the fiberglass and steel tubs. Begin by
cutting the bottom lines of your template, followed by the downward vertical cuts leaving the top adjoining
pieces for last.
Be cognizant of potential safety issues when cutting the tub such as sparks generated during cutting, as well as
items that may be located within the tub wall such as water lines, insulation or other items.
Measuring & Cutting the CleanCut Convertible
Once you have completed cutting out a section of the tub, you can begin to fit the CleanCut Convertible
into the tub opening. The first step is to determine if the CleanCut Convertible will fit the tub to complete
the installation. First, measure the top rail width measurement as well as the width measurement
approximately 10.5” down the tub (bottom measurement). Based on these measurements, please consider
the following:
• The maximum top rail measurement for the CleanCut Convertible is 6.0”.
• The maximum bottom rail measurement for the CleanCut Convertible is 7.0”.
FIGURE 1