212 N. Woodwork Lane Palatine, IL 60067 800-223-3977 5 Channel Calibrator and SGDM System Part # 0724 Part # 9742 User Manual Questions? Contact us at 800-223-3977 or online at http://www.cleanair.com/equipment/Express/main.
Table of Contents IMPORTANT!!! ...................................................................................................... 2 Customer Feedback .......................................................................................... 3 1 Safety ............................................................................................................. 4 1.1 Weight and Bulk ..................................... Error! Bookmark not defined. 1.2 Electrical Shock ...................................
IMPORTANT!!! IMPORTANT!!! BEFORE YOU BEGIN READ THIS!!! READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS SYSTEM! SAVE THESE INSTRUCTIONS!!! • To Avoid Accidents… ü Keep your work area clean and well lit. ü Keep unauthorized personnel away. ü Exercise common sense. • Electrical Safety… ü Do not operate in combustible environments. ü DO NOT operate these products when wet or in water. ü ALWAYS be sure that the components of this system are operating with the correct voltage (120V).
Customer Feedback Customer Feedback Clean Air Engineering takes pride in our quality products and services. We strive to provide the highest quality products and services in the industry. We realize the importance of end user input in the continual improvement of our products and services. Customer feedback is of paramount importance. We encourage your feedback with any suggestions or problems that can help us improve our performance. A customer feedback form is available online at http://www.cleanair.
Safety 1 Safety Safety should always be considered first, and proper safety procedures should be followed. 1.1 Harmful Gas Inhalation Some calibration gases can be potentially fatal if inhaled (e.g. carbon monoxide). Be sure to use the system outside or in a well ventilated area. If you suspect that your system may be leaking, do not use it. 1.2 Electrical Shock The 5 Channel Calibrator is powered by a standard 120 VAC line, thus potentially fatal shocks are possible.
Principles of Operation 2 Principles of Operation The 5 Channel Calibrator can be combined with the Sample Gas Distribution Module as shown below. The 5 Channel Calibrator is designed to interface CEM analyzers with five individual calibration gases. The gases can be controlled manually or remotely to flow through one of two calibration ports. The SGDM distributes sample gas to four analyzers. The design of the two allows for installation into a standard 19" instrument rack.
Principles of Operation 2.1 System Components 2.1.1 5 Channel Calibrator See Figure 1a and Figure 1b.
Principles of Operation 2.1.
Principles of Operation 2.2 System Operation 2.2.1 Setup 1) Connect calibration gases to the five ports labeled “CAL GAS IN” (5). 2) Connect the device to be calibrated (e.g. probe tip) to the port labeled “CAL GAS OUT - A” (6). 3) Connect the “CAL GAS IN” on the SGDM (2-11) to the 5 Channel Calibrator’s “CAL GAS OUT – B” (6) NOTE: The “A” and “B” options on the knob denoted the letters above the “CAL GAS OUT” ports. 4) Connect the sample line to the “SAMPLE IN” port on the back of the SGDM (2-10).
Principles of Operation 2.2.3 Sample Gas Distribution 1) Cease the flow of any calibration gases. Allow a few seconds for them to vent from the systems if necessary. 2) Press the green “CAL MODE” button on the SGDM (2-4) to enter Sample Mode. Be sure that it is NOT lit up. 3) Using the SGDM’s flowmeters (2-1) adjust the flow of sample gas to the analyzers. 2.2.4 Control via a Remote Device 1) Set the calibration output selector (4) to “A – AUTO”.
Maintenance 3 Routine Maintenance and Inspection CAUTION!! – Do NOT disassemble this product! For internal maintenance contact Clean Air Express. 3.1 Maintenance Issues For any other maintenance issues, concerns, or questions, please contact Clean Air Express at (800)-223-3977. Clean Air Express can also be reached by mail at 212 N. Woodwork Lane Palatine, IL 60067; by fax at (847)-991-8924 or on the web at http://www.cleanair.com/equipment/Express/main.
Troubleshooting 4 Troubleshooting Problem Stops running Auto mode does not work correctly System is leaking Cause(s) No power Fix Ensure that the system is plugged in Blown fuse Incorrect configuration Press the fuse back in Be sure that the input selector and the output selector are both set to auto and that the Amphenol connection is set. Nuts and ferrules are too tight or too loose.
Plumbing Diagram Figure 3 VENT CAL GAS IN AUX.
Wiring Diagram Figure 4 5 Channel Calibrator and SGDM System 13
Wiring Diagram Figure 5 5 Channel Calibrator and SGDM System 14
System Diagram Figure 6 NOx CO O2 SPARE 10 1 1 1 1 LPM LPM LPM LPM LPM AUX. SAMPLE OUT CAL POINT A - TO PROBE sv 1 CAL POINT B sv 2 10 LPM sv 3 sv 4 BLOCK VALVE sv 5 MANIFOLD PRESSURE SGDM Part #9742 5 Channel Cal.
Parts List CLEAN AIR ENGINEERING PARTS LIST 5 CHANNEL CALIBRATOR May 22, 2008 Parent Part #: 0724 Type: F COMPONENT -------------------- DESCRIPTION --------------------- 0418SBU 9102 9735 91053 35762 9148 9109 9423 9761 BULKHEAD 1/4"T-1/4"T S.S. 7.0 6 POSITION ROTARY SWITCH 2.0 1/4 WATT PROBE DIODE MOTOROLA 10.0 RED INDICATOR LIGHT LEECRAFT 6.0 COSEL POWER SUPPLY 1.0 PANEL MOUNT FUSE HOLDER 1.0 18 GAUGE POWER CORD 7' 1.0 7 PIN FEMALE ASSY 1.0 SOLENOID 2 WAY 1/16 ORIFICE 5.
Parts List CLEAN AIR ENGINEERING PARTS LIST SAMPLE GAS DISTRIBUTION MODULE JUNE 23, 2008 Parent Part #: 9742 Type: F COMPONENT -------------------- DESCRIPTION ---------------------- 0715RET 0998 1/4" T HEX RETAINER 10.0 PORT CONNECTOR 1/4" MET 2.0 SAMPLE R - STAINLESS STEEL SAMPLE GAS DELIVERY MODULE 1.0 FRONT PLATE SAMPLE GAS DELIVERY MODULE 1.0 REAR PLATE CHECK VALVE 10PSI - SS 1.0 UNION MALE 1/4"T-1/8"MNPT SS 5.0 SS MALE RUN TEE 5.0 EA R ELBOW MALE 1/4"T-1/8"MNPT SS 5.
Parts List CLEAN AIR ENGINEERING PARTS LIST SAMPLE GAS DISTRIBUTION MODULE JUNE 23, 2008 Parent Part #: 9742 Type: F COMPONENT -------------------- DESCRIPTION ---------------------- QTY ------- UM TYPE ----- -------- 007114 RITTAL PERF. COVER 42HP X 220 DEEP PTFE TUBING 1/4"OD./.125"ID. 100FT CONT. LGTH. COIL (PTFE) KNOB 1/8" SHAFT CONNECTOR 1/4"T-1/8"FNPT S.S. AMP PIN PART# 66103-2 2.0 EA R 6.0 FT R 5.0 1.0 6.
Our Guarantee Our Guarantee Clean Air Engineering warrants products to be free from defects and workmanship for a period of one year after delivery date. The remedy for defective goods shall be repair or replacement of defective parts or payment price of the goods for which damages are claimed, at Clean Air Engineering’s option.
