Installation manual

34
Trouble Shooting Your Classic Auto Air A/C System
PROBLEM: system is not cooling properly
ISSUE: cold at idle, warmer when raising engine RPM’s
Make sure the Water Valve is positioned correctly
The water valve is a directional valve and should be installed with the arrow pointing
towards the water pump, it should be connected to the heater hose that runs from the
heater core to the water pump. If the water valve is connected to the incorrect hose it
allows water to circulate through the system via the heater core over powering the
cooling effect of the A/C coil, (normally the air conditioning is functioning properly).
Step 1: Check placement of the water valve, correct if needed. (In some cases
changing the location of the water valve may not fix the above problem.) Continue to
next step.
Step2 If changing the location of the water valve does not rectify the issue, then
possibly the water valve is permenatly damaged and may need to be replaced. To
check the integrity of the water valve completely remove the water hoses for the
heater core and “loop” together. (This will remove the heater system completely from
the possibilities) If the system now cools, replace the water valve
Verify Adequate Air Flow to Condenser
For an air condiitiong system to function properly there has to be adequate airflow
across the condenser. The function of the condenser is to disapate heat, without
proper airflow your system will not cool correctly in the cabin of your vehicle.
Step 1: connect gauges to a/c hoses. The pressures should be: with the ambient
temp is 90, low side pressures should be between 8-25 psi, high side pressures
should be between 160-260psi
Step 2: IF the low side pressures are normal and the high side pressures are high
then there might be an airflow issue, continue to next step.
To test air flow to Condenser do the following three tests:
1. Place a piece of paper on the condenser with the car in idle and see if paper is
held in place.
2. With car in idle, attach gages, and place a large capacity fan in front of the
condenser. What happens to the pressures?
3. With car still in idle and gages attached, pour water down the front of the
condenser. What happens to the pressures?
If the paper is held in place you are at least getting some air flow. If the high side
decreases during test 2 & 3 then your condenser is not getting enough air which is
causing your system to not cool properly. To correct this issue you will need a more
powerful mechanical fan.
Step 3: Confirm correct Refrigerant charge in System
All of our systems should be charged with 24oz or 1.8lbs of R134 Refrigerant only. If
overcharged you will need to evacuate the system and recharge with the correct
amount.*
What measurements mean:
Low Temp and High Pressure seem to be equal...
You have a malfunctioning expansion valve that is stuck open.
High Side is extremely high and Low Side is extremely low (possibly into
vacuum)...
There is a blockage in the system. Remove hoses and blow compressed air through in
both directions. If pressures don’t change its possible that your expansion valve is
stuck closed and would have to be replaced.
*Compressor Concerns:
This is often misdiagnosed as a problem for the system not cooling properly. If you
have a noisy compressor it is due to improper charging of refrigerant. An overcharged
(more than 24oz or 1.8lbs R134) compressor can cause rattling. If charged with pure
liquid there is a high probability you have bent reed valves that are causing tapping
sound.
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CAA 2028 Installation.indd 34CAA 2028 Installation.indd 34 4/2/12 9:58 AM4/2/12 9:58 AM