COMPRESSOR MODEL NO: WARRIOR 55 PART NO: (110V) 2323010, (230V) 2322020, OPERATION & MAINTENANCE INSTRUCTIONS LS0512
INTRODUCTION Thank you for purchasing this CLARKE Compressor. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
SAFETY PRECAUTIONS Before using your compressor it is in your own interest to read and pay attention to the following safety rules 1. Compressed air is dangerous. NEVER direct a jet of air at people or animals, and NEVER discharge compressed air against the skin. 2. DO NOT operate your compressor with any guards removed. 3. Electrical or mechanical repairs should only be carried out by a qualified engineer. If problems occur, contact your Clarke dealer. 4.
ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. WARRIOR 55, 110V MODEL ONLY Connect the mains lead to a suitable 110V (50Hz) electrical supply through an approved plug or a suitably fused isolator switch. If using a portable 110V transformer, make sure it has a rated capacity sufficient to take the load of the air compressor (see specifications on page 12).
ASSEMBLY CAUTION: THE COMPRESSOR IS HEAVY, GET ASSISTANCE WHEN LIFTING OR MOVING THIS COMPRESSOR TO AVOID PERSONAL INJURY. FITTING THE WHEELS Fit the wheels using a suitable spanner. FITTING THE SUPPORT FEET Fit the 2 support feet into place as shown. FITTING THE HANDLE Slide the handle into the position shown and secure in place using the fixings provided. 5 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
MOVING THE AIR COMPRESSOR Before moving the compressor, switch off and disconnect it from the mains power supply. • Always use the handle. • Only move the compressor when it is switched off. • Do not lift by (or put strain on) fittings, valves or hoses. • Take care when moving the compressor to avoid damaging the valves or fittings. BEFORE USE Before connecting your compressor to the mains supply, check the following:• Make sure that the ON/OFF switch is in the OFF (pressed down) position.
2. Add oil until the oil level is between the min and max marks on the dipstick. • Only use SAE40 compressor oil, available from your Clarke Dealer. ATTACHING AIR TOOLS WARNING: BEFORE CONNECTING ANY AIR TOOLS, MAKE SURE YOU HAVE READ ANY INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT THE TOOL IS COMPATIBLE WITH THE COMPRESSOR AND HOSE SPECIFICATIONS. 1. Attach the air hose to the regulator. 2. Fit the tool to the end of the air hose. .
OPERATION If the compressor has not been used for 24 hours or more, open the drain valve in the tank to drain any condensate which may have accumulated. See page 10 1. Insert the plug into the power socket and switch on the power. 2. Lift the On/Off button. • The compressor will run until the main tank is fully pressurised. It will then switch off. • The compressor will start up again when the pressure in the main tank decreases during use. 3.
REMOVING TOOLS FROM THE AIR HOSE WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE ATTEMPTING TO REMOVE OR REPLACE A TOOL. 1. Push down on the On/Off button to stop the compressor. 2. Set the pressure regulator to the lowest setting (fully anticlockwise). 3. Activate the tool (spray gun etc) to depressurise the air hose. 4. The tool can then be disconnected from the hose. SHUTTING DOWN THE COMPRESSOR 1. Follow steps 1-3 in “Removing Tools From The Air Hose” above. 2.
DRAINING THE TANK CAUTION: YOU MUST DRAIN THE TANK AFTER EACH DAYS USE AND BEFORE YOU STORE YOUR COMPRESSOR. 1. Turn the compressor off and disconnect from the power supply. • Put a container beneath the drain valve to catch any condensation. 2. Open the drain valve slowly. • You will hear a hissing sound as the tank depressurises. • Any condensation will drain from the tank. 3. Close the drain valve when the tank has fully drained.
MAINTENANCE CHECKING THE OIL LEVEL (DAILY) Make sure that there is sufficient oil in the oil reservoir (See page 6) and top-up if necessary. • Only use SAE40 compressor oil, available from your Clarke dealer. DRAIN THE TANK (DAILY) When you have finished using the compressor for the day, always open the drain valve to ensure that any condensate is drained off. CLEANING THE AIR INTAKE FILTER (MONTHLY) The air intake filter should be inspected on a monthly basis, and more often in dusty conditions, 1.
CHECK THE NON RETURN VALVE (EVERY 6 MONTHS) If the tank pressure decreases for no apparent reason, it is possible that the non-return valve is leaking. To check the valve: 1. Make sure the tank is not under pressure and the machine switched OFF. 2. Examine the non-return valve, and replace the gasket and valve if necessary. SPECIFICATIONS Warrior 55 230V Max.
TROUBLESHOOTING CAUTION: DO NOT ATTEMPT ANY REPAIR OR ADJUSTMENT IF YOU ARE UNCERTAIN AS TO HOW IT SHOULD BE DONE. IF YOU HAVE ANY QUERIES, CONTACT YOUR CLARKE DEALER. PROBLEM PROBABLE CAUSE REMEDY The compressor has stopped and does not start. Bad electrical connections. 1. Check electrical connections. 2. Clean and tighten as necessary. Overload cutout switch has tripped. 1. Switch off and wait approx 5 minutes. 2. Press the reset button and switch on again. Motor windings burnt out. 1.
EXPLODED DIAGRAM 14 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
PARTS LIST NO DESCRIPTION PART NO NO DESCRIPTION PART NO 1 Casing Cover FN116CN0025 32 FN9043264 2 Mk285-2,5m 230-240/50 FN516NC02605 33 Olive FN9053156 34 Nipple FN9050511 Connection Pipe 2 Mk285-2,5m 110/50 FN516NC02601 3 Oil Dipstick FN012089000 35 Non Return Valve FN9048063 4 Crankshaft FN116CN0003 36 Rilsan Pipe FN9270006 5 Casing FN116120006 37 Handle FN9083708 6 Connecting Rod FN116121005 38 Extension.
DECLARATION OF CONFORMITY 16 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
DECLARATION OF CONFORMITY 17 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
POPULAR ACCESSORIES 18 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
NOTES 19 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
