00L AIR COMPRESSOR MODEL NO: RAIDER 15/1000 PART NO: 2242205 OPERATION & MAINTENANCE INSTRUCTIONS LS0113
INTRODUCTION Thank you for purchasing this CLARKE 100L Air Compressor. Read this manual fully before use and follow the instructions carefully. In doing so you will ensure the safety of yourself and those around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.
SAFETY PRECAUTIONS Before using your compressor it is in your own interest to read and pay attention to the following safety rules. 1. Compressed air is dangerous. Do not point a jet of air at persons or animals, and do not discharge compressed air against the skin. 2. DO NOT operate your compressor with the guard removed. 3. Repairs must only be carried out by a qualified engineer. If problems occur, contact your dealer. 4.
SAFETY SYMBOLS Read this instruction booklet carefully before positioning, operating or adjusting the compressor. Risk of electric shock. The compressor must be disconnected from the mains supply before removing any covers. Do not use in a damp environment. Risk of accidental start-up. The compressor could start automatically in the event of a power cut and subsequent reset. Do not carry the compressor while it is connected to the power source, or when the tank is filled with compressed air.
ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch. If the plug has to be changed because it is not suitable for your socket, or because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below.
ASSEMBLY ATTACH THE WHEELS Use a spanner to attach the wheels to the compressor. Use the washers and spring washer in the positions shown. ATTACH THE SUPPORT FEET Insert the support feet into the position shown. FIT THE AIR FILTER 1. If fitted, remove the travel plug. 2. Screw the air filter into position. • The air filter must be hand tight only. 6 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
FIT THE HANDLE 1. Slide the handle into the position shown and secure in place using the fixings provided. FIT THE OIL FILLER CAP 1. Remove the travel plug. 2. Insert the oil filler cap. MOVING THE AIR COMPRESSOR CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS COMPRESSOR. • Stop the compressor and disconnect it from the power supply before you move it. • Always use the handle. • To prevent damage, do not lift by (or put strain on) valves or hoses.
BEFORE USE Before connecting your compressor to the power supply, check the following:• Set the ON/OFF switch to the OFF position (pushed down). • Make sure that the compressor is on level ground. • Make sure that the supply voltage matches the voltage shown on the data label. CHECK THE OIL LEVEL 1. Make sure that the oil level is half way up the oil sight glass. 2. If not, remove the oil cap and add oil to the reservoir. • Only use SAE30 compressor oil, available from your Clarke dealer Part No.
OPERATION If the compressor has not been used for more then 24 hours, open the drain valve (on the bottom of the reservoir) and drain any condensate which has collected. See page 12. ATTACHING AIR TOOLS WARNING: BEFORE CONNECTING AIR TOOLS, MAKE SURE THAT YOU READ THE INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE THAT THE TOOL IS SUITABLE FOR USE WITH THE COMPRESSOR AND HOSE SPECIFICATIONS. 1. Attach the air hose to the ¼" BSP outlet valve. 2. Attach the air tool to the other end of the air hose. 3.
CHECK THE SAFETY VALVE To make sure that the safety valve works correctly: 1. Pull on the ring attached. • Air will be released when you pull on the ring and stop when released. 2. If the valve does not operate in this way, do not use the compressor. The compressor must be repaired by a qualified service agent. WARNING: DO NOT REMOVE OR TRY TO ADJUST THE SAFETY VALVE. SET THE OUTLET PRESSURE When viewed from the front, the left hand outlet valve is adjustable.
REMOVING TOOLS FROM THE AIR HOSE WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU REMOVE OR REPLACE A TOOL. 1. Push down on the On/Off button to stop the compressor. 2. Turn the outlet valve handle to the off position. 3. Operate the tool to depressurise the air hose. 4. Disconnect the tool from the hose. TURNING THE COMPRESSOR OFF 1. Follow steps 1-3 in “Removing Tools From The Air Hose” above. 2. Disconnect the compressor from the power supply. 3.
DRAINING THE RESERVOIR CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE 1. Turn the compressor off and disconnect from the power supply. 2. Put a container below the drain valve to collect the condensate. 3. Open the drain valve slowly. • Condensation will drain from the reservoir. 4. Close the drain valve when the reservoir has fully drained. RESET BUTTON This compressor has a thermal overload device.
MAINTENANCE DRAIN THE RESERVOIR (DAILY) After use, always open the drain valve to make sure that any condensate is drained off. CLEAN THE AIR FILTER (MONTHLY) The air filter must be examined monthly, more often in dusty conditions, 1. Remove the filter from the compressor. 2. Remove the filter cover from the filter. 3. Remove the filter from the filter cover. 4. Clean the sponge and the filter cover using a soft brush. • If necessary, the filter can be carefully cleaned in warm soapy water.
CHECK THE NON-RETURN VALVE (EVERY 6 MONTHS) If the reservoir pressure decreases for no apparent reason, it is possible that the non-return valve is leaking. To check, 1. Make sure that the reservoir is not under pressure and the compressor is switched OFF. 2. Examine the non-return valve, and replace the gasket and valve if necessary. SPECIFICATIONS Max Pressure 8 Bar Voltage 230 VAC (50/60Hz) Air Displacement 14.
TROUBLESHOOTING CAUTION: DO NOT TRY TO REPAIR OR ADJUST THIS COMPRESSOR IF YOU ARE UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR DEALER. PROBLEM PROBABLE CAUSE REMEDY The compressor has stopped and does not start. Bad electrical connections. 1. Check electrical connections. 2. Clean and tighten if necessary. Overload cutout switch has tripped. 1. Switch off and wait approx 5 minutes. 2. Press the reset button and switch on again. Motor windings burnt out. 1.
EXPLODED DIAGRAM 16 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
PARTS LIST NO DESCRIPTION NO DESCRIPTION NO DESCRIPTION 1 Boltm6x55 36 3 Way @elbow 71 Locking Nut 2 Cylinder Head 37 Air Filter 72 Pressure Regulator 3 Cylinder Seals 38 Protector 73 Safe Valve 4 Valve Plate 39 Bolt M5x8 74 Quick Couple 5 Valve Plate Gasket 40 Junction Box 75 Pressure Gauge 6 Valve Clack 41 Stator 76 Pressure Switch 7 Pin 42 Rotor 77 Plug And Lead 8 Cylinder 43 Brearing 6205 78 Rubber Hand Handle 9 Cylinder Gasket 44 Washer D35 79
DECLARATION OF CONFORMITY 18 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
DECLARATION OF CONFORMITY 19 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
