HLS160 3 Phase hot wash.
HLS160 3 Phase hot wash.fm Page 2 Wednesday, September 28, 2011 12:28 PM INTRODUCTION Thank you for purchasing this CLARKE 3 phase hot washer. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
HLS160 3 Phase hot wash.fm Page 3 Wednesday, September 28, 2011 12:28 PM GENERAL SAFETY RULES WARNING: WATER AT HIGH PRESSURE CAN BE DANGEROUS AND CAN CAUSE DAMAGE IF THE OPERATOR IS CARELESS. NEVER ALLOW ANYONE TO OPERATE THIS PRESSURE WASHER UNLESS THEY ARE FAMILIAR WITH THE SAFETY PRECAUTIONS. 1. WARNING High pressure water jets can be dangerous if subject to misuse. The jet must not be directed at animals or people. 2. NEVER allow children or untrained personnel to use this pressure washer. 3.
HLS160 3 Phase hot wash.fm Page 4 Wednesday, September 28, 2011 12:28 PM SAFETY SYMBOLS High Pressure Water Outlet WARNING: Do not direct discharge stream at persons or animals. Keep clear of nozzle. WARNING: Never direct spray toward any electrical device or electrical outlet. Total Stop System WARNING: Risk of hot sur faces. Avoid contact with hot exhaust components. Don't allow hoses to contact the exhaust muffler during or after use.
HLS160 3 Phase hot wash.fm Page 5 Wednesday, September 28, 2011 12:28 PM ELECTRICAL CONNECTIONS WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Connect the mains lead to a suitably fused 400V, 3 phase electrical supply via a 16 Amp Industrial connector (to BSEN 60309-1/2) The electric supply connection shall be made by a qualified electrician and comply with IEC 60364-1.
HLS160 3 Phase hot wash.fm Page 6 Wednesday, September 28, 2011 12:28 PM PARTS IDENTIFICATION 1 Electric Motor 9 Pressure Adjustment Valve 2 Boiler 10 Combustion Head 3 Control Panel 11 Pressure Switch 4 Detergent Tank Filler 12 Pressure Gauge 5 Fuel Tank Filler 13 Fuel Pump 6 Transformer 14 Burner Motor 7 Fuel Filter 15 Water Supply Inlet 8 High Pressure Pump 16 High Pressure Outlet 6 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.
HLS160 3 Phase hot wash.fm Page 7 Wednesday, September 28, 2011 12:28 PM ASSEMBLY THE LANCE 1. Connect the spray lance to the gun assembly and tighten securely by turning the locking ring. CONNECTING THE HIGH PRESSURE HOSE CONNECT THE HOSE TO THE GUN 1. Screw the high pressure hose onto the gun assembly. 2. Use a spanner to tighten the connector. CONNECT THE HOSE TO THE WASHER 1. Screw the hose on to the pressure washer outlet. • Tighten the connector hand tight only, Do not use a spanner.
HLS160 3 Phase hot wash.fm Page 8 Wednesday, September 28, 2011 12:28 PM BEFORE USE CHECK OIL WARNING: TO CARRY OUT THIS CHECK, PLACE THE PRESSURE WASHER ON LEVEL GROUND WITH THE PRESSURE WASHER SWITCHED OFF. WARNING: TAKE CARE NOT TO TOUCH ANY HOT PARTS WHEN CHECKING THE OIL LEVEL. 1. Remove the cover from the pressure washer by removing the securing screw from each side of the cover then lifting the cover off. 2.
HLS160 3 Phase hot wash.fm Page 9 Wednesday, September 28, 2011 12:28 PM FUEL • Refuel in a well-ventilated area, away from any sources of ignition. • If the pressure washer has been running, allow it to cool before refueling. • Do not leave fuel within the reach of children. • Refuel carefully to avoid spilling fuel. 1. Remove the Diesel filler cap and fill the tank with diesel fuel. • Maximum 15L 2. Replace the Diesel filler cap securely.
HLS160 3 Phase hot wash.fm Page 10 Wednesday, September 28, 2011 12:28 PM CONNECTING THE WATER SUPPLY The pressure washer must never be connected to the drinking water supply without using a system separator (also known as a backflow preventer) available from most hardware stores. Always follow the regulations of your local water supplier. CAUTION: WATER THAT HAS FLOWED THROUGH A SYSTEM SEPARATOR IS CONSIDERED NON-DRINKABLE. 1. Connect the water supply hose to the inlet fitting. 2.
HLS160 3 Phase hot wash.fm Page 11 Wednesday, September 28, 2011 12:28 PM OPERATION 1. The pressure washer should always be located on a firm level surface where it is not exposed to extreme weather conditions such as strong wind, freezing or rain. 2. It is recommended that where possible a partition be erected between the wash area and the pressure washer to prevent accidental spraying of the pressure washer. Moisture entering the pressure washer may cause serious damage. 3.
HLS160 3 Phase hot wash.fm Page 12 Wednesday, September 28, 2011 12:28 PM COLD WASH OPERATION 1. Turn the water supply tap on, making sure that it is fully open. WARNING: FAILURE TO TURN ON THE WATER FULLY COULD CAUSE DAMAGE TO THE PRESSURE WASHER. 2. Set the mode selector (A) to position 2 (pump setting) 3. Set the Temperature selector (B) to “0” for cold washing. • The pressure washer is now ready for use. 4. Release the trigger lock. 5.
HLS160 3 Phase hot wash.fm Page 13 Wednesday, September 28, 2011 12:28 PM HOT WASH OPERATION WARNING: THE BURNER EXHAUST MUST BE VENTED TO THE OUTSIDE ATMOSPHERE. THE USE OF A DRAFT REGULATOR IS RECOMMENDED. ALL VENTING MUST BE IN ACCORDANCE WITH APPLICABLE LAWS AND LOCAL ORDINANCES FOR SUCH INSTALLATIONS. 1. Turn the water supply tap on, making sure that it is fully open. WARNING: FAILURE TO TURN ON THE WATER FULLY COULD CAUSE DAMAGE TO THE PRESSURE WASHER. 2.
HLS160 3 Phase hot wash.fm Page 14 Wednesday, September 28, 2011 12:28 PM ADJUSTING THE PRESSURE WARNING: MAKE SURE THE OPERATING PRESSURE DOES NOT EXCEED THE MAXIMUM PRESSURE INDICATED ON THE RATING PLATE Reach into the access window and turn the pressure adjustment valve. • Turn clockwise (1) to increase the pressure. • Turn anti-clockwise (2) to decrease the pressure. TOTAL STOP SYSTEM NOTE: The washer is fitted with a total stop system. When the trigger is released the motor will stop.
HLS160 3 Phase hot wash.fm Page 15 Wednesday, September 28, 2011 12:28 PM MAINTENANCE AND SERVICING • All repairs and maintenance operations must be carried out by authorised personnel. • All maintenance operations must be carried out keeping the pressure washer on an even floor. • The pressure washer must be disconnected from the power and water supplies. • Correct use and maintenance is necessary to guarantee the pressure washer's reliability and best performance.
HLS160 3 Phase hot wash.fm Page 16 Wednesday, September 28, 2011 12:28 PM EVERY MONTH OR AFTER 100 HOURS OF WORK CLEAN THE COMBUSTION HEAD AND CHECK THE ELECTRODES. It is recommended that the burner and electrodes be serviced yearly, or as needed depending upon the pressure washers' usage, Please contact the CLARKE International Service Dept. (This maintenance operation must be carried out by skilled personnel.) EVERY MONTH 0R AFTER 200 HOURS OF WORK CLEAN THE COMBUSTION PUMP FILTER.
HLS160 3 Phase hot wash.fm Page 17 Wednesday, September 28, 2011 12:28 PM TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Water does not come out Dirty water filter blocked See “Clean the water filter” on page 15.
HLS160 3 Phase hot wash.fm Page 18 Wednesday, September 28, 2011 12:28 PM SPECIFICATIONS Model Number HLS160 Part Number 7320535 Voltage 400 V / 50 Hz / 3 Phase Power 5000 W Working pressure 145 Bar / 2103 PSI Maximum output pressure 150 Bar / 2175 PSI Maximum output flow rate 900 L / hour Maximum output temperature 150 oC Maximum input temperature 55oC Oil capacity 0.463 L Fuel tank capacity 15 L Detergent tank capacity 5L Sound power level (LWA) 80.
HLS160 3 Phase hot wash.
HLS160 3 Phase hot wash.fm Page 20 Wednesday, September 28, 2011 12:28 PM EXPLODED DIAGRAM 20 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
HLS160 3 Phase hot wash.
HLS160 3 Phase hot wash.fm Page 22 Wednesday, September 28, 2011 12:28 PM DECLARATION OF CONFORMITY 22 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
HLS160 3 Phase hot wash.fm Page 23 Wednesday, September 28, 2011 12:28 PM DECLARATION OF CONFORMITY 23 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
HLS160 3 Phase hot wash.
