E Operator's Manuals EXT 311 (click here) EXT 515 (click here)
E Division of Operator's Manual EXT 311 Extractor READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it.
CONTENTS OF THIS BOOK Operator Safety Instructions .................................................................................. 1 Introduction and Machine Specifications .................................................................. 2 Controls and Machine Features ............................................................................... 3 How to Prepare the Machine for Operation ..............................................................
OPERATOR SAFETY INSTRUCTIONS WARNING AVERTISSEMENT ADVERTENCIA For the safe operation of this machine, read and understand all warnings and cautions. DANGER means: Severe bodily injury or death can occur to you or other personnel if the DANGER statements found on your machine or in your Owner's Manual are ignored or are not adhered to. Read and observe all DANGER statements found in your Owner's Manual and on your machine.
OPERATOR SAFETY INSTRUCTIONS (CONT.) WARNING: Improper discharge of waste water may damage the environment and be illegal. The United States Environmental Protection Agency has established certain regulations regarding discharge of waste water. Also, city and state regulation regarding this discharge may be in effect in your area. Understand and follow the regulations in your area. Be aware of the environmental hazards of chemicals that you dispose.
CONTROLS and MACHINE FEATURES The Vacuum Motor Switch The vacuum motor switch is on the back of the machine. Put the switch in the "I" position to start the motor. Put the switch in the "O" position to stop the motor. The Switch To Activate The Pump The switch to start/stop the pump motor is on the back of the machine. Put the switch in the "I" position to start the pump motor. Press the lever on the floor tool to start the solution flow. Release the levers on the floor to stop the solution flow.
HOW TO PREPARE THE MACHINE FOR OPERATION To prepare the machine for operation, follow this procedure: 1. Connect the vacuum hose to the hose connector on the extractor and to the end of the vacuum tube on the floor tool. 2. Connect the solution hose to the extractor and the floor tool. To fasten the quick disconnect fitting, slide the knurled collar on the female coupling away from the opening. Push the male coupling into the female coupling.
INSTRUCTIONS FOR CONNECTION TO THE POWER SUPPLY AND ELECTRICAL GROUND - 120 V CAUTION: This machine will operate only on an AC frequency and on the specified electrical voltage shown on the nameplate. Make sure you have the correct frequency and voltage before connecting the power cord to an outlet. This machine must be connected to an electrically ground circuit in order to protect the operator from electric shock.
INSTRUCTIONS FOR CONNECTION TO THE POWER SUPPLY AND ELECTRICAL GROUND - 230 V CAUTION: This machine will operate only on an AC frequency and on the specified electrical voltage shown on the nameplate. Make sure you have the correct frequency and voltage before connecting the power cord to an outlet. This machine must be connected to an electrical ground circuit in order to protect the operator from electric shock. This machine has an approved power cord with two main conductors and one earthing conductor.
MACHINE OPERATING INSTRUCTIONS How to Clean an Area of Carpet See Figure 7 WARNING: Do not use water that is hotter than 140°F (60°C). To clean an area of carpet, follow this procedure: 1. Start the pump for the solution and the motor for the vacuum on the extractor. 2. Begin at the right-hand corner of the carpet. 3. Hold the floor tool at the angle that gives the best vacuum seal between the tool and the carpet. 4. Apply pressure to the lever for solution release.
MAINTENANCE WARNING: Maintenance and repairs must be done by authorized personnel only. Keep all fasteners tight. Use only genuine Clarke parts. WARNING: Do not operate this machine unless it is completely assembled. NOTE: For maintenance of the floor tools or power brush tools, read the manual given with the tools. After Each Use of the Machine 1. To remove unused cleaning solution from the solution tank, put the end of the vacuum hose in the solution tank. Start the vacuum motor.
MAINTENANCE (CONT) How To Prevent Damage From Freezing Temperatures To prevent damage from freezing temperatures follow this procedure: 1. Use the vacuum hose to remove all the solution from the clean solution tank. 2. Connect the solution hose to the extractor and a floor tool. 3. Put approximately 1 quart of antifreeze solution in the solution tank. 4. Put the switch for the pump in the "I" position. 5. Put the end of the floor tool in the recovery pail. 6.
Maintenance Of The Motor This machine has a vacuum motor that uses carbon brushes. The carbon brushes in the motor must be checked every three months, or every 500 hours of operation, whichever comes first. If either of the brushes is shorter than 3/8 inch, replace both of the carbon brushes. How To Check The Commutator And The Carbon Brushes WARNING: Electrical inspections must be made by a person authorized to make electrical repairs.
HOW TO CORRECT PROBLEMS IN THE MACHINE Problem The machine will not run. Cause 1. The machine has no power. Action 1. Make sure the machine is connected to the correct frequency and voltage, and all connections are tight. Make sure the plug is in the electrical outlet. 2. The power cord is damaged. 2. Contact an authorized service person to replace the cord. 1. The vac motor does not run. 1. Put the switch for the vacuum in the "I" position. 2. The vac motor switch is defective. 2.
Clarke® EXT-311 Machine Variables and Accessories 1/00 Variable Code 04090A Breakdown: 04090A EXT 311 Base 120V 04091A Breakdown: 04090A 59230A EXT 311 Base 120V 8" Plastic Wand Floor Tool 04092A Breakdown: 04090A 59229A EXT 311 Base 120V 12" Metal Floor Tool 04093A Breakdown: 04090A 04016A EXT 311 Base 120V PB-12 Power Brush 120V 04095A Breakdown: 04095A EXT 311 Base 230V 04096A Breakdown: 04095A 59230A EXT-311 Base 230V 8" Plastic Wand Floor Tool 04097A Breakdown: 04095A 59229A
Division of EXT 311 Extractor Section II Parts and Service Manual (70471A) Clarke® Ext- 311 Owner's Manual Page 15
Clarke® EXT-311 Assembly Drawing 2/99 3 5 5 4 6 7 8 2 9 12 20 12 11 10 12 13 14 15 17 16 1 Page 16 Clarke® Ext -311 Owner's Manual
Clarke® EXT-311 Assembly Drawing Parts List 2/99 Item # Part No. Clarke® Ext- 311 Owner's Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Ref.
Clarke® EXT-311 Base Assembly Drawing 11/02 9 7 8 11 5 4 26 3 6 54 16 13 2 49 10 6 52 1 47 50 11 51 14 15 11 27 43 17 17 4133 40 53 14 11 55 38 56 57 28 39 18 19 115V only 230V only 20 21 34 32 27 31 37 36 42 35 5 22 23 30 46 29 39 26 28 Page 18 25 24 20 Clarke® Ext -311 Owner's Manual
Clarke® EXT-311 Base Assembly Drawing Parts List 11/02 Item # Part No.
Clarke® EXT- 311 Solution Tank Assembly Drawing & Parts List 11/02 3 21 15 18 19 1 20 2 16 17 18 13 12 14 4 (115V only)11 9 10 Item # Part No. 1 2 3 4 5 6 7 8 9 10 11 NI Page 728535 60306A 30319A 833401 980630 920264 170040 170030 50248A 35147A 692870 170039 20 Description Strainer Adapter, Filter Tank Gasket, Drain Washer, 3/4 " Plain Nut, 3/4 -16 Elbow, St. ¼ NPT Hosebarb, 3/8" x ¼" NPT Clamp, Hose Hose, 3/8" x 14" Elbow (115V) Elbow (230V) See pg 16 Qty.
Clarke® EXT- 311 10 Ft. Hose Assembly Drawing Part #59232A 11/98 1 Item # Part No. 1 Clarke® Ext- 311 Owner's Manual 59232A Description Hose, Pumper 1.5" I.D. x 10'L Qty.
Ref # 1 2 3 4 5 6 7 Page 22 Part No.
NOTES Clarke® Ext- 311 Owner's Manual Page 23
Clarke® EXT- 311 Motor 230V #44924A - 11/98 1 2 3 4 5 6 Page 24 Ref # 1 2 3 4 5 6 Part No.
Clarke® EXT- 311 Connection Diagram 120V - 9/95 Clarke® Ext- 311 Owner's Manual Page 25
Clarke® EXT- 311 Wiring Diagram 120V - 9/95 Page 26 Clarke® Ext -311 Owner's Manual
Clarke® EXT- 311 Connection Diagram 230V - 9/98 Clarke® Ext- 311 Owner's Manual Page 27
Clarke® EXT- 311 Wiring Diagram 230V - 9/98 Page 28 Clarke® Ext -311 Owner's Manual
PRODUCT SUPPORT BRANCHES U. S. A. Locations HEAD OFFICE European Locations PRODUCTION FACILITIES ALTO U.S. Inc., St.
Clarke® LIMITED U.S. WARRANTY This Clarke Industrial/Commercial Product is warranted to be free from defects in materials and workmanship under normal use and service for a period of one year from the date of purchase, when operated and maintained in accordance with Clarke's Maintenance and Operations instructions. This warranty is extended only to the original purchaser for use of the product. It does not cover normal wear parts such as electrical cable, rubber parts, hoses and motor brushes.
E EXT 515 Extractor READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it.
CONTENTS OF THIS BOOK Operator Safety Instructions ................................................................................. 3 Introduction and Machine Specifications ................................................................ 4 Controls and Machine Features .............................................................................. 5 How to Prepare the Machine for Operation .............................................................
OPERATOR SAFETY INSTRUCTIONS WARNING AVERTISSEMENT ADVERTENCIA For the safe operation of this machine, read and understand all warnings and cautions. DANGER means: Severe bodily injury or death can occur to you or other personnel if the DANGER statements found on your machine or in your Owner's Manual are ignored or are not adhered to. Read and observe all DANGER statements found in your Owner's Manual and on your machine.
OPERATOR SAFETY INSTRUCTIONS (CONT.) WARNING: Improper discharge of waste water may damage the environment and be illegal. The United States Environmental Protection Agency has established certain regulations regarding discharge of waste water. Also, city and state regulation regarding this discharge may be in effect in your area. Understand and follow the regulations in your area. Be aware of the environmental hazards of chemicals that you dispose.
CONTROLS and MACHINE FEATURES The Vacuum Motor Switch The vacuum motor switch is on the back of the machine. Put the switch in the "I" position to start the motor. Put the switch in the "O" position to stop the motor. The Switch To Activate The Pump The switch to start/stop the pump motor is on the back of the machine. Put the switch in the "I" position to start the pump motor. Press the lever on the floor tool to activate the pump. Release the levers on the floor to stop the pump.
HOW TO PREPARE THE MACHINE FOR OPERATION To prepare the machine for operation, follow this procedure: 1. Connect the vacuum hose to the hose connector on the extractor and to the end of the vacuum tube on the floor tool. 2. Connect the solution hose to the extractor and the floor tool. To fasten the quick disconnect fitting, slide the knurled collar on the female coupling away from the opening. Push the male coupling into the female coupling.
INSTRUCTIONS FOR CONNECTION TO THE POWER SUPPLY AND ELECTRICAL GROUND - 120 V CAUTION: This machine will operate only on an AC frequency and on the specified electrical voltage shown on the nameplate. Make sure you have the correct frequency and voltage before connecting the power cord to an outlet. This machine must be connected to an electrically ground circuit in order to protect the operator from electric shock.
INSTRUCTIONS FOR CONNECTION TO THE POWER SUPPLY AND ELECTRICAL GROUND - 230 V CAUTION: This machine will operate only on an AC frequency and on the specified electrical voltage shown on the nameplate. Make sure you have the correct frequency and voltage before connecting the power cord to an outlet. This machine must be connected to an electrical ground circuit in order to protect the operator from electric shock. This machine has an approved power cord with two main conductors and one earthing conductor.
MACHINE OPERATING INSTRUCTIONS How to Clean an Area of Carpet See Figure 7 WARNING: Do not use water that is hotter than 140°F. To clean an area of carpet, follow this procedure: 1. Start the pump for the solution and the motor for the vacuum on the extractor. 2. Begin at the right-hand corner of the carpet. 3. Hold the floor tool at the angle that gives the best vacuum seal between the tool and the carpet. 4. Apply pressure to the lever for solution release.
MAINTENANCE WARNING: Maintenance and repairs must be done by authorized personnel only. Keep all fasteners tight. Use only genuine Clarke parts. WARNING: Do not operate this machine unless it is completely assembled. NOTE: For maintenance of the floor tools or power brush tools, read the manual given with the tools. After Each Use of the Machine 1. To remove unused cleaning solution from the solution tank, put the end of the vacuum hose in the solution tank. Start the vacuum motor.
MAINTENANCE (CONT) How To Prevent Damage From Freezing Temperatures To prevent damage from freezing temperatures follow this procedure: 1. Use the vacuum hose to remove all the solution from the clean solution tank. 2. Connect the solution hose to the extractor and a floor tool. 3. Put approximately 1 quart of antifreeze solution in the solution tank. 4. Put the switch for the pump in the "I" position. 5. Put the end of the floor tool in the recovery pail. 6.
MAINTENANCE (CONT) Maintenance Of The Motor This machine has a vacuum motor that uses carbon brushes. The carbon brushes in the motor must be checked every three months, or every 500 hours of operation, whichever comes first. If either of the brushes is shorter than 3/8 inch, replace both of the carbon brushes. How To Check The Commutator And The Carbon Brushes WARNING: Electrical inspections must be made by a person authorized to make electrical repairs.
HOW TO CORRECT PROBLEMS IN THE MACHINE Problem The machine will not run. Cause 1. The machine has no power. Action 1. Make sure the machine is connected to the correct frequency and voltage, and all connections are tight. Make sure the plug is in the electrical outlet. 2. The power cord is damaged. 2. Contact an authorized service person to replace the cord. 1. The vac motor does not run. 1. Put the switch for the vacuum in the "I" position. 2. The vac motor switch is defective. 2.
NOTES Page 14 CLARKE TECHNOLOGY EXT 515 Operator's Manual
EXT 515 Extractor Section II Parts and Service Manual (78165A) CLARKE TECHNOLOGY EXT 515 Operator's Manual Page 15
CLARKE TECHNOLOGY EXT-511 Assembly Drawing #1 9/98 30 3 10 12 13 7 6 56 18 13 14 9 17 12 10 11 56 9 7 67 8 5 10 9 10 57 4 19 20 27 22 26 9 55 16 65 15 6 21 22 23 9 25 63 64 24 24 23 59 66 30 25 29 28 60 29 24 44 23 33 22 39 43 42 24 31 10 41 40 36 54 32 45 46 34 35 47 53 48 38 62 28 51 37 61 52 52 6 22 50 51 49 45 53 Page 16 CLARKE TECHNOLOGY EXT 515 Operator's Manual
CLARKE TECHNOLOGY EXT-511 Assembly Drawing #1 Parts List 9/98 Item # Part No. 1 728535 2 60306A 3 K 38913C 4 752020 5 35131A 6 85329A 7 980614 8 65903A 9 K 980603 10 85364A 11 60307A 12 911177 13 49620A 14 899254 15 34212A 16 44906A 44907A 17 85506A 18 34234A 19 737140 20 725729 21 66617A 22 920200 23 722030 24 694116 25 85323A 26 50300A 27 81200A 28 45900A 697011 29 692870 30 15604A 31 964004 32 672012 33 964003 Description Strainer, Solution Tank Adapter, Filter Tank Clamp, Hose .81 to 1.
CLARKE TECHNOLOGY EXT-511 Assembly Drawing #2 & Parts List 5/86 3 1 2 5 Item # Part No.
CLARKE TECHNOLOGY EXT- 511 10 ft. Hose Assembly Drawing & Parts List 5/86 1 2 6 3 5 4 7 5 2 4 3 Item # Part No. 1 2 3 4 5 6 7 634117 732440 737141 690209 693302 899254 35110A CLARKE TECHNOLOGY EXT 515 Operator's Manual Description Hose, Vacuum 1½" I.D. x 10' Cuff, Vacuum Hose Quick Disconnect, Female Adapter, 3/8 Hose to 1/8 NPT Ferrule Tie, Nylon Cable Hose, Applicator Qty.
CLARKE TECHNOLOGY EXT- 511 Pump Replacement Parts 5/86 2 5 1 6 6 3 8 5 7 4 Ref # 1 2 3 4 5 6 7 8 Page 20 Part No. 56002A 912232 697072 54805A 692972 59701A 912233 54807A Description Motor Rectifier Piston and Eccentric Lock Ring Cap Piston Eccentric Bearing Wear Plate Piston Head Assembly Complete Elastomer Assembly Seat Valve Valve Diaphragm Valve O'Ring Valve By-Pass Seat Valve Valve Spring Valve Stem Valve Stem Switch Micro Pump Housing No. Req.
CLARKE TECHNOLOGY EXT- 511 Motor 120V #44906A - 9/98 1 2 3 4 5 6 7 13 8 9 14 15 16 10 11 17 12 18 19 NOTE: K indicates a change has been made since last publication of this manual. Ref # 1 2 3 4 5 K 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No.
CLARKE TECHNOLOGY EXT- 511 Motor 230V #44907A - 9/98 2 3 4 5 13 6 20 7 8 9 14 15 16 21 10 11 17 12 18 19 NOTE: K indicates a change has been made since last publication of this manual. Page 22 Ref # 1 2 3 4 5 K 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No.
CLARKE TECHNOLOGY EXT- 511 Wiring Diagram 120V 9/98 CLARKE TECHNOLOGY EXT- 511 Wiring Diagram 230V 9/98 CLARKE TECHNOLOGY EXT 515 Operator's Manual Page 23
NOTES
ALTO® PRODUCT SUPPORT BRANCHES U. S. A. Locations HEAD OFFICE European Locations PRODUCTION FACILITIES ALTO U.S. Inc., St. Louis, Missouri 16253 Swingley Ridge Road, Suite 200 Chesterfield, Missouri 63017-1725 PRODUCTION FACILITIES ALTO U.S. Inc., Springdale, Arkansas 2100 Highway 265 Springdale, Arkansas 72764 (501) 750-1000 Customer Service - 1-800-253-0367 Technical Service - 1-800-356-7274 ALTO U.S. Inc., Bowling Green, Ohio 43402 1100 Haskins ALTO U.S. Inc., Clearwater, Florida 33765 1500 N.
CLARKE TECHNOLOGY LIMITED U.S. WARRANTY This ALTO Industrial/Commercial Product is warranted to be free from defects in materials and workmanship under normal use and service for a period of one year from the date of purchase, when operated and maintained in accordance with Clarke's Maintenance and Operations instructions. This warranty is extended only to the original purchaser for use of the product. It does not cover normal wear parts such as electrical cable, rubber parts, hoses and motor brushes.
