ENCORE S20E Section II Parts and Service Manual Order Parts Here: www.ivie-ent.
HOW TO CORRECT PROBLEMS IN THE MACHINE PROBLEM There is no solution flow. The solution flow does not stop. The machine does not remove all the water from the floor. Page -14- CAUSE ACTION The solution valve is closed. Open the solution valve. There is an obstruction in the solution hose or filter. Remove the obstruction from the hose and the filter. The solution valve or electric wiring is damaged. Repair or replace the valve and the electric wiring. The solution tank is empty.
PROBLEM The cleaning is not even. CAUSE ACTION The scrub brush or pad is worn. Replace the scrub brush or pad. There is damage to the brush assembly, caster or the solution valve. Have an authorized service person make the needed repairs. The brush motor is not running Check for tripped breaker. Reset. Check for loose connections. The solution level is low. Fill the solution tank. NOTE: If the problem continues consult an authorized service person. The machine does not run.
MAINTENANCE DANGER: Maintenance and repairs performed by unauthorized personnel could result in damage or injury. Maintenance and repairs must be done by authorized Clarke Technology personnel only. DANGER: Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this machine until it is completely assembled. Inspect the machine carefully before operation. Keep all fasteners tight.
MAINTENANCE Do These Procedures When You Begin Your Work Period NOTE: Always engage the parking brake (if equipped) before servicing the machine. Keep the machine clean. It will need fewer repairs and have a longer life. 1. Connect machine power cord to electrical outlet. 2. Make sure the recovery tank lid is on correctly. See figure 1. A 3. Make sure the Screen filter over the vacuum motor is clean and in position. See figure 1 (a) 4. Make sure the valves on the drain hoses are clean.
MAINTENANCE Do These Procedures When You End Your Work NOTE: Always engage the parking brake (if equipped) before servicing the machine. 1. Drain the solution tank (Figure 2 ) and the recovery tank (Figure 3). To drain the tanks , follow this procedure: a. Turn the main switch “OFF”. b. Remove the drain hose from the back of the machine. Figure 2 c. Put the end of the hose over a drain or bucket. d. Turn the valve handle to the left. Pull the handle out to open the drain.
MAINTENANCE 2. Check and clean the filter screen in the solution hose. To clean the screen, follow this procedure: (See figures 11 and 12 page 18) a. Turn the connector to the left. b. Remove and clean the filter screen. c. Install the filter screen in the hose. Turn the connector to the right to connect the hose. 3. Use a grease gun to lubricate the caster. See figure 6. 4. Check the squeegee and the scrub brush or the pad driver for damage. 5.
MAINTENANCE How To Adjust The Squeegee cont. Adjusting Squeegee Tilt: The tilt of the squeegee causes the rear blade to raise up in the center or on the ends, depending on which direction the tilt is changed. For tilt adjustment, refer to figure 9. Loosen left and right screw "X". In order to bring the rear blade down in the center, tip "Y" down. To bring both ends down, tip "Y" up. Make very small adjustments and try it until a uniform flare is achieved.
MAINTENANCE NOTE: ONLY AUTHORIZED TRAINED PERSONNEL DO THE FOLLOWING: How to replace float switch, check ballast tanks, and vacuum motor. (See Figure 13) 1. Remove the power cord from wall outlet. 2. Open the recovery tank/solution fill lid. 3. Using a Phillips screw driver, remove the retainer and the screw. 4. Perform the maintenance required. 5. Close recovery tank and reinstall latch and screw.
CLARKE TECHNOLOGY Encore S20E Final Assembly Drawing 7/00 *Recommended 12 foot pounds torque, also add blue loctite.
CLARKE TECHNOLOGY Encore S20E Final Assembly Parts List 7/00 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 NI NI Part No.
CLARKE TECHNOLOGY Encore S20E Recovery Tank Assembly Drawing 4/01 Drawing 2 1 40 38 3 5 4 33 6 34 32 8 26 30 29 10 7 35 36 37 39 25 9 31 24 28 42 29 23 22 21 41 27 4 20 19 18 17 16 15 13 12 11 13 14 43 Page -24- CLARKE TECHNOLOGY Operator's Manual -Encore S20E
CLARKE TECHNOLOGY Encore S20E Recovery Tank Assembly Parts List 4/01 Drawing #18121A - 115V Drawing #18122A - 230V Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part No.
CLARKE TECHNOLOGY Encore S20E Solution Tank Assembly Drawing 6/01 7 8 6 5 4 9 3 2 1 10 11 12 16 15 16 13 24 23 21 24 14 25 21 22 19 14 14 27 18 20 26 17 Page -26- CLARKE TECHNOLOGY Operator's Manual -Encore S20E
CLARKE TECHNOLOGY Encore S20E Solution Tank Assembly Parts List 6/01 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20u 21u 22u 23 24 25u 26u 27u NI Part No. 752020 30442A 832002 839401 833407 833901 962987 52206A 962943 38810B 64517A 85398A 782002 50248A 66989A 84237A 59610A 50389A 50390A 50391A 30131A 83517A 198078 53617A 30172A 51205A 52414A 51518A 51204A 35138A 53619A 839410 Description Qty.
CLARKE TECHNOLOGY Encore S20E Rear Panel Assembly Drawing 7/00 1 44 39 42 45 40 25 2 37 38 43 3 6 4 9 5 36 16 41 29 31 47 19 2119 20 35 24 33 7 14 23 31 2 11 12 10 13 46 32 14 8 15 9 22 29 21 30 30 8 13 25 19 11 20 19 18 7 10 2 17 28 46 26 27 Page -28- CLARKE TECHNOLOGY Operator's Manual -Encore S20E
CLARKE TECHNOLOGY Encore S20E Rear Panel Assembly Parts List 7/00 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 42 43 44 45 46 47 NI NI Part No.
CLARKE TECHNOLOGY Encore S20E Electrical Cover Assembly Drawing and Parts List 6/01 Drawing #18118A - 115V Drawing #18120A - 230V Ref # 1 2 3 4 5 6 7 8 9u 10 11 12 13 14 15 16 17 18 19 20 Part No. 32402B 170870 82100A 962957 42205B 42232A 467504 58013A 40003A 42086A 50766A 44308B 66987A 84237A 41447A 41418B 41437A 85518A 32407A 962262 55502A 47316B 70079A 70080A 83010A Description Cover, Rear Washer Nut, Conduit Screw Cord, Power Cord, Power Relief, Strain Relief, Strain Cord, Asm.
CLARKE TECHNOLOGY Encore S20E Squeegee Lift Assembly Drawing and Parts List 6/01 Drawing # 18814A 1 19 2 3 4 6 5 ref. 19 7 18 8 17 6 10 10 20 11 22 6 12 21 13 13 6 9 14 : 4 16 NOTE: u indicates a change has been made since the last publication of this manual. Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16u 17 18u 19 20 21 22 Part No.
CLARKE TECHNOLOGY Encore S20E Squeegee Assembly Drawing and Parts List 7/99 29" Asm. - 18820A (Optional) 33" Asm. - 18821A 20 1 1 18 17 21 2 3 19 2 4 4 5 6 16 7 10 11 15 14 8 9 13 12 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No. 962522 980687 59950A 81111A 30950A 30951A 38713A 38719A 30931A 30946A 62421A 86004A 62712A 37016A 80011A 55722A 62442A 62445A 170932 69059A 69672A 81207A 419702 81301A 25201A 34260B Page -32- Description Screw,3/8-16 x 2" Hex Washer, 15/32 I.
CLARKE TECHNOLOGY Encore S20E Frame Assembly Drawing and Parts List 7/00 Drawing # 16927A Ref # 1 2 3 4 5 6 7 8 9 10 10A 11 Part No. 63431A 87607A 85814A 85811A 85727A 85836A 87031A 920110 87616A 69205A *TBA 60535A Description Frame Weldment Washer, Nylon Screw, 5/16 -18 x 1¼ Screw, 5/16-18 x 3/4 Screw, 3/8-16 x 1 Screw, 3/8-16 x 2 Washer, Flat, 3/8, SS Nut, 5/16-18 ESNA Washer Wheel, Non-Traverse Bearings Axle,Non-Traverse Qty.
CLARKE TECHNOLOGY Encore S20E Brush Lift Assembly Drawing and Parts List 7/00 Drawing #60208A 1 25 20 21 27 2 3 4 20 See main frame assembly 12 5 21 27 6 19 7 9 6 8 9 10 18 11 8 6 6 2 17 16 15 17 3 9 2 23 21 14 4 22 24 26 13 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. Ref. 81104A 848508 80042A 50291A 87620A 80041A 87618A 920181 63432A 80040A 980651 69861A 56493A .
CLARKE TECHNOLOGY Encore S20E Brush Housing Assembly Drawing and Parts List 7/00 Drawing # 11447A 1 9 10 8 2 3 4 5 6 7 5 Ref # 1 2 3 4 5 6 7 8 9 10 Part No. 35241B 636706 980603 962798 84237A 38241A 82004A 920278 62438A 66550A Description Housing, Brush Pin Washer Screw, 10-24 x ½ Screw, 10-32 x ½ Skirt, Fibers Nut, 10-32 “T” Nut, ½-20 S.S. Jam Bracket, Stop, Housing, Brush Pin CLARKE TECHNOLOGY Operator's Manual - Encore S20E Qty.
CLARKE TECHNOLOGY Encore S20E Brake Drawing and Parts List 6/98 PN 10635A 2 1 3 4 5 7 20 6 7 5 8 12 5 19 13 14 18 12 11 10 9 17 5 16 9 6 15 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Page -36- Part No.
CLARKE TECHNOLOGY Encore S20E 115V Vacuum Motor Drawing and Parts List 9/97 Form # 44906A 20 2 4 3 20 5 1 14 6 13 7 9 8 15 16 13 10 11 17 12 18 19 Ref # 1 2 3 4 5 6 7 8 9 10 Part No.
CLARKE TECHNOLOGY Encore S20E 230V Vacuum Motor Drawing and Parts List 9/97 Form # 44907A 20 2 4 3 20 5 1 14 6 13 7 9 8 15 16 13 10 11 17 12 18 19 Ref # 1 2 3 4 5 6 7 8 9 10 Page -38- Part No. 58501A 54809A 53905A 51914A 51401A 50618A 638313 53100A 902679 902648 Description Qty Spacer 1 Housing-Vent 1 Fan 1 Clamp 2 Carbon Brushes 230V 2 Commutator End Bracket 1 Load Spring 1 Disc 1 Ball Bearing 1 Ball Bearing 1 Ref # 11 12 13 14 15 16 17 18 19 20 Part No.
CLARKE TECHNOLOGY Encore S20E Gearbox Assembly Drawing and Parts List 9/97 Form #54238A 9 8 7 6 4 5 3 2 1 Ref # 1 2 3 4 5 6 7 8 9 10 Part No. 57846A 58143A 52050A 56668A 51176a 58316A 902605 54883A 58144A NI CLARKE TECHNOLOGY Operator's Manual - Encore S20E Description Ring, Snap Seal, Oil, Small Cap End O-Ring Bearing, Large Shaft & Gear Bearing, Small Housing Seal, Oil Large Darina EP2 Grease Qty 1 1 1 1 1 1 1 1 1 4 oz.
CLARKE TECHNOLOGY Encore S20E Motor and Gearbox Assembly Drawing and Parts List 7/00 Form # 44713A-115V Form # 44711A-230V Form 44711B-230V 13 7 12 1 Seam Location 13 12 2 3 14 16 4 15 5 6 17 8 9 10 11 Item 1 2 3 4 5 Part No.
CLARKE TECHNOLOGY Encore S20E 115V Connection Diagram (00900A-W) 2/99 CLARKE TECHNOLOGY Operator's Manual - Encore S20E Page -41-
CLARKE TECHNOLOGY Encore S20E 115V Electrical Schematic (00900A-E) 2/99 Page -42- CLARKE TECHNOLOGY Operator's Manual -Encore S20E
CLARKE TECHNOLOGY Encore S20E 230V Connection Diagram (00910A - W) 2/99 CLARKE TECHNOLOGY Operator's Manual - Encore S20E Page -43-
CLARKE TECHNOLOGY Encore S20E 230v Electrical Schematic (00910A-E) 2/99 Page -44- CLARKE TECHNOLOGY Operator's Manual -Encore S20E
