40”(1000mm) WOOD LATHE WITH COPY FUNCTION Model No CWL1000CF Part No 6501670 OPERATING & MAINTENANCE INSTRUCTIONS GC0710
INTRODUCTION Thank you for purchasing this CLARKE Wood Lathe. Before attempting to operate the machine, it is essential that you read this manual thoroughly and carefully follow all instructions given. In doing so you will ensure the safety of yourself and that of others around you, and you can also look forward to the product giving you long and satisfactory service. GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
CONTENTS Introduction ............................................................................................ 2 Guarantee .............................................................................................. 2 Environmental Protection ...................................................................... 2 Parts & Service Contacts ....................................................................... 2 General Safety Rules ......................................................................
GENERAL SAFETY RULES Important Note: Although the operation manual contains extensive instruction on safe working with power tools, every power tool involves a certain residual risk which cannot be completely excluded. Power tools must therefore always be operated with caution. WORK AREA SAFETY 1. Keep work area clean and well lit. Cluttered or dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as In the presence of flammable liquids, gases or dust.
before connecting to power source and/or battery pack, picking up or carrying the tool. 4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. 5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. 6. Dress properly. Do not wear loose clothing or jewellery.
ADDITIONAL SAFETY RULES FOR WOODLATHES 1. IMPORTANT: You should not operate this machine unless you are thoroughly familiar with woodlathes and turning techniques. If there is any doubt whatsoever you should consult a qualified person. 2. ALWAYS store chisels safety when you have finished with the machine. 3. CAUTION: This machine is designed for use with wood lathe chisels only. 4. NEVER attempt to turn a workpiece unless a suitable support is used. 5.
ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage. This product may be fitted with a non-rewireable plug.
MAIN COMPONENTS A A ON/OFF Switch J Tail-stock Body B Speed Control K Tail-stock Advancing Handle C Headstock Centre Spur L Tool Rest Support D Tool Rest M Faceplate E Tool Rest Locking Lever N Open Wrench F Tool Holder O T-Spanner G Copy Tension Adjuster P Drift Rod H Copy Follower Q Cutting Tool(s) I Tail-stock Spur Assembly R Leadscrew Handles B C L Q E M N D O F P 8 R G H I J K
UNPACKING & ASSEMBLY When unpacking, check for damage or omissions etc. Any found should be reported to your CLARKE dealer where the lathe was originally purchased. Do not discard the packaging until the lathe is assembled. WARNING: DUE TO THE WEIGHT OF THE LATHE BED ASSEMBLY, IT IS ESSENTIAL THAT TWO PEOPLE PERFORM THE UNPACKING, ASSEMBLY AND POSITIONING. The numbers in the following assembly instructions refer to the parts lists and diagrams on pages 18-22.
ASSEMBLY OF THE STAND 1. Assemble the front & rear legs, supports and top plates using the coachbolts, nuts and washers as shown in Fig 1. 2. Assemble the stand loosely before tightening all the fixings together. 3. With the help of an assistant, position the lathe over the top plates and align the holes in the lathe bed with the holes in the stand top plate. Secure with the bolts supplied and tighten them evenly. Fig 1 ASSEMBLY OF FACEPLATE, TAILSTOCK & LEADSCREW 1.
4. Fit the leadscrew hub (79) onto the leadscrew axle (78) and secure with a grub-screw (50). If not already fitted, screw the leadscrew handles (113) into the leadscrew hub (79) and tighten by hand as much as possible. Fig 4 ASSEMBLY OF THE COPY FOLLOWER If the copy system is to be used proceed as follows; Fig 5 1. Position the copy follower body (53) over the lead screw 3-way trunnion (77) and connect it using the copy pivot stud (73) and tighten the nuts on each side as shown in Fig 5. 2.
ASSEMBLING THE COPY TOOL 1. Install the copy toolholder rack (64) into the hole in the copy follower body (53) and drive it through using the handwheel (1) and the pinion gear (71) inside the copy follower body. Fig 7 2. Insert your chosen cutting tool into the tool holder and tighten the retaining bolt (118) using the T- wrench as shown in Fig 7. 3. Advance the tool to the workpiece and secure with the locking handle (59). The tool tip should be at the same height as the centre axis of the lathe.
OPERATION 1. Ensure the cutting tool, tool rests and tailstock are securely locked in position before starting work. 2. Always rotate the workpiece by hand and check it does not strike the tool/tool rest before switching on the motor. 3. To turn the lathe ON, press the green push-button. Press the red button to stop. 4. Avoid turning timber which has splits or substantial knots or voids and take special care if these are discovered. Fig 10 5. Always use the lowest speed when starting a new workpiece. 6.
COPY TURNING 1. Take the template object which is to be copied and mark diagonal lines on each end in order to show the centre point before installing it in the copy stock position. Pierce the template with the copy spindle spur (8) and then tighten both ends equally to hold the template as shown in Fig 11. 2. Set the new workpiece in the lathe by marking the centre point as above and securing in position between the head and tailstock as shown in Fig 12. Fig 11 Fig 12 3.
MAINTENANCE It is essential that the machine is properly maintained. Always inspect before use. Any damage should be repaired and faults rectified. The machine requires very little maintenance other than the following guidelines. IMPORTANT - Disconnect from mains power before cleaning. 1. Vacuum clean any dust or shavings that accumulate in or on the motor. 2. Check all cables periodically for security, and that they are in good condition and not cracked. 3. Check tightness of mounting bolts. 4.
TROUBLESHOOTING PROBLEM Motor will not run. CAUSES SUGGESTIONS 1. Defective/broken switch. Replace or return to your Clarke dealer for repair. 2. Damaged power cable. Replace cable or return to your Clarke dealer for repair. 3. Open circuit, loose connections or burned out motor. Return to your Clarke dealer for repair. Attempting to repair the motor may be hazardous unless carried out by a qualified technician. 4. Blown fuse or circuit breaker Replace fuse or re-set circuit breaker.
TECHNICAL SPECIFICATION Feature Specification Weight 69 kg Dimensions (L x W x H) 1440 x 455 x 1180 mm Speed 600 - 2200 rpm (variable) Distance between centres 1000 mm Height of centreline from base frame 173 mm Turning Capacity 350 mm Headstock Thread 3/4" UNF Headstock Taper MT1 Tailstock Taper MT2 Motor Operating Voltage/Frequency 230V 50Hz Rated Input Wattage 550 W Motor Output 370 W Sound Pressure Level LpA No load 72.
PARTS LIST No 1 Description No Description Hand Wheel 32 Speed Shift Lever 2 Grub Screw M6 x 10 33 Coil Spring 3 Support Arm 34 Nut M8 4 Washer 8 mm diameter 35 Bolt M8 x 25 mm 5 Machine Screw M6 x 8 36 Speed Control Shaft 6 Folded Plate 37 Socket head Bolt M8 x 20 7 Movable Plate 38 Circlip 8 Copy Spindle M18 39 Bearing 80205 9 Bolt M6 x 8 40 Circlip 52 mm diameter 10 Hinge 41 Spindle Key 11 S/t Screw M4 x 8 42 Headstock Spindle 12 Spindle Cover Plate 43 Tai
PARTS DIAGRAM When requesting spare parts, please quote the reference DDCWL1000 followed by the number (1-118) on the following parts lists.
PARTS LIST No Description No Description 63 Bolt M6 x 25 mm 94 Bolt M16x35 64 Copy Toolholder Rack 95 Washer 16 dia 65 Copy Toolholder Pinion 96 Lathe Bed 66 Circlip 8 mm dia 97 Washer 10 dia 67 Slot Headed Bolt 98 Bolt M10 x18 Stand Top Plate 68 Copy Tension Spring 99 69 Circlip 6 mm dia 100 Chisel Rest 70 Bearing 80200 101 Chisel Rest Holder 71 Leadscrew Pinion 102 Stand Front (right) 72 Nut M12 103 Anchor Plate 73 Copy Pivot Stud 104 Stand Long Support 74 Leadsc
PARTS DIAGRAM When requesting spare parts, please quote the reference DDCWL1000 followed by the number (1-118) on the accompanying parts lists.
PARTS DIAGRAM When requesting spare parts, please quote the reference DDCWL1000 followed by the number (1-118) on the following parts lists. ACCESSORIES The following range of accessories is also available from your Clarke dealer: 8-Piece Chisel Set Part No: 6500649 4-Jaw Independent Lathe Chuck Part No: 6500645 1/2” Cap.
DECLARATION OF CONFORMITY 23
