© 0207 10” TABLE SAW Model CTS12 Part Number 6500750 Operating & Maintenance Instructions
SPECIFICATIONS Model No .............................................. CTS12 Part No. .................................................. 6500754 Motor ..................................................... 230V~ 50Hz 1ph Power rating .............................. 1.5Kw Speed ........................................ 6270 rpm Fuse rating ................................. 13Amps Saw Blade ............................................. 10” dia. (254x30mm) TCT Maximum depth of cut at 0O ..............
Thank you for purchasing your new CLARKE 10” TABLE SAW. Before attempting to operate this machine, please read this instruction manual thoroughly and follow all directions carefully. In doing so you will ensure the safety of both yourself and others around you, and, at the same time, you should look forward to it providing long and trouble free service. GUARANTEE This product is guaranteed against faults in manufacture for 12 months from purchase date. Keep your receipt as proof of purchase.
SAFETY INSTRUCTIONS KEEP WORK AREA CLEAN : Cluttered areas and benches invite injuries. CONSIDER WORK AREA ENVIRONMENT: Do not expose power tools to rain. Do not use power tools in damp, or wet locations. Keep the work area well lit. Do not use this saw in the presence of flammable liquids or gases. GUARD AGAINST ELECTRIC SHOCK: Avoid body contact with earthed, or grounded surfaces, e.g. pipes, radiators, ranges, refrigerators etc.
SAFETY INSTRUCTIONS USE OUTDOOR EXTENSION LEADS: When the tool is used outdoors, use only extension leads intended for outdoor use and so marked. Always make sure that the extension lead is suitably rated for the tool. Position the extension lead so that it does not create a hazard. STAY ALERT: Watch what you are doing. Use common sense. Do not operate tools when you are tired.
SAFETY INSTRUCTIONS USE THE MITRE GAUGE: Always hold the work firmly against the mitre gauge fence when cross cutting. LOCK THE GUIDES: Always ensure the rip fence is securely fastened when in use. USE A PUSH STICK: Use a pushstick to feed the workpiece past the saw blade. The push stick should always be stored with the machine when not in use. DO NOT WORK FREEHAND: Never perform any operation ‘freehand’ i.e. do not use your hands alone to support, or guide the workpiece.
ADDITIONAL SAFETY RULES FOR TABLE SAWS ✔ ALWAYS use saw Blade Guard and Riving Knife for every operation. ✔ ALWAYS hold the work firmly against the mitre gauge or fence. ✔ ALWAYS use a push-stick when required. Always use a push-stick for ripping narrow stock. Refer to ripping applications in instruction manual where push-stick is covered in detail. ✔ ALWAYS use in a well ventilated area. Remove sawdust frequently. Clean out sawdust from the interior of the saw to prevent a potential fire hazard.
ELECTRICAL CONNECTIONS WARNING! THIS APPLIANCE MUST BE EARTHED. Connect the mains lead to a 230 volt (50Hz) domestic electrical supply via a standard 13 amp BS 1363 plug fitted with a 13 amp fuse, or a suitably fused isolator switch.
FEATURES Fig.1 To transport the the machine, turn the assembly on its side, resting on the table wheels, then collapse the legs. The Handle may now be used to move the table saw as required.
FEATURES 1. The switch panel incorporates the ON and OFF switches. Your saw also features an Overload Protection device, so that if the motor overheats (due to feed pressure being too great, dull blade or low voltage), the Overload Relay will intervene, and the motor will automatically cut out. A reset button is provided at the front of the machine... wait at least 5 minutes before pressing and trying to restart. 2. A Dust Extraction Tube is provided at the rear of the machine.
UNPACKING AND CHECKING CONTENTS The Table Saw is shipped complete in one carton. Separate all parts from the packing materials and check to ensure that all components are accounted for, according to the following list, before discarding any packing material. LIST OF CONTENTS 1. 10" Table saw x 1 2. 254 mm (10") saw blade x 1 3. Rip cut extension table x 1 4. Rip cut extension table brackets x 2 5. Cross cut extension tables x 2 6. Table saw stand x 1 7. Wheels for stand x 2 8. Blade guard x 1 9.
ASSEMBLY A. TABLE EXTENSION 1. Loosen the extension table clamps. Fig.2 2. Slide the extension table into the two holes on the side of the table saw. 3. Secure each extension table by tightening up the extension table clamps. Fig. 3 B. PUSH STICK STORAGE 1. Store the Push Stick in the holder provided. C. RIVING KNIFE Fig.4 1. Remove the table insert (1 countersunk screw). 2. Raise the blade as far as possible and adjust the blade angle, so that the blade lays at a 45o angle.
3. Slide the Riving Knife into position, and adjust the Riving knife so that a clearance of no more than 5mm exists between blade and knife, and along the full length of the riving knife, as illustrated in Fig. 5 Fig.5 ✘ ✘ ✔ Fig.6 4. Tighten the riving knife securing bolt as shown in Fig. 6. Note: Make sure that the Riving Knife is directly in line with the blade at all times. If at any time it becomes misaligned, it must be straightened before the table saw is used. 5.
E. RIP FENCE Fig.8 The rip fence has the following parts: 1. The handle assembly ‘A’ 2. The fence ‘B’ 3. Two fixings, each comprising a coach bolt and securing knobs ‘C’. 1. Slide the handle assembly (A) into the slot in the front rail, and push the handle down to lock the rip fence to the table. 2. Pull the slide bar out slightly and slide the fence (B) behind the slide bar as shown. 3. Tighten the securing knobs (C) to lock the fence to the handle assembly. Fig.
MOUNTING THE SAW ON TO THE STAND STAND SETUP Fig.10 The Stand is supplied flat. 1. Stand the assembly on its two wheels. 2. Pull the front pair of legs down and out as shown until they click into place. 3. Repeat the process with the second pair of legs. 4. The stand should appear as shown in Fig.12. 5. Place table saw on the stand aligning the holes in the base with the holes drilled in the table. 6. Use the nuts, bolts and washers supplied to secure the table saw to the stand. Fig.11 Fig.
IMPORTANT CHECKS - BEFORE STARTING IMPORTANT: Before attempting to use the machine, it is necessary to ensure the various components are correctly adjusted, and securely fitted. • Make sure that the blade is securely fitted. • Ensure the Blade Guard is fitted securely and capable of dropping under its own weight. • Remove all tools or pieces of wood from the top of the table. • If the Rip Fence is being use, make sure it is secure before use.
OVERLOAD CUT-OUT Your table saw features an OVERLOAD CUTOUT device, so that if the motor overheats (due to feed pressure being too great, a dull blade or low voltage etc.), the motor will automatically cut out. In this event, 1. Switch the machine OFF by pressing the red button ‘O’, 2. Unplug the machine from the mains supply and allow the machine to cool for three to five minutes before plugging in and attempting to restart.
USING THE MITRE GAUGE Fig.16 1. Screw the mitre gauge fence to the quadrant, using the two securing wheels. As shown. 2. Slide the mitre gauge into one of the slots on the top of the table. 3. Loosen the lock knob and set the mitre gauge to the required angle. 4. Tighten the lock knob. 5. The calibration on the mitre gauge is suitable for most applications but for extra accuracy, a protractor or other measuring device should be used when setting the cutting angle.
ADJUSTING THE RIP FENCE Fig.19 1. Lift the fence handle up. 2. Slide the rip fence to the position you require. 3. Push the fence handle down to lock the Rip Fence into place. ADJUSTING THE LASER GUIDE Fig.20 To align the laser guide proceed as follows. o 1. Set the blade angle to 0 . 2. Remove the blade guard. From this point on, take great care not to damage your hands on the saw blade teeth. 3. Switch the laser guide on. 4.
CUTTING PRACTICES RIPPING OR RIP CUTTING Fig.22 Ripping means to cut a piece of timber in the same direction as the grain, i.e usually lengthwise. • 1. The rip fence can be positioned to the right or left of the saw blade, and can be adjusted to suit the width of cut required, Lock the rip fence into position. • When the width of rip is 150mm (6”) and wider use your right hand to feed the workpiece, only use left hand to guide the workpiece. (Fig.22).
PUSH STICK AND PUSH BLOCK Make the Push Block using pieces of 10mm plywood and 19mm hardwood as shown in Fig.26. • Position the handle in the centre of the plywood and fasten together with glue and wood screws screwed in from below. (Ensure the screw holes are countersunk. The screw heads must not be proud). 127mm The small piece of wood 10x10x64mm should be GLUED to the plywood. DO NOT USE NAILS or SCREWS. This is to prevent damaging the saw blade in the event you mistakenly cut into the push block.
WHEN CROSSCUTTING: 1. Do not make cuts freehand (without using the mitre gauge or other auxiliary device) the blade may bind in the cut and cause kickback or cause your fingers or hand to slip into the blade. 2. Always lock the mitre gauge when in use. 3. Remove rip fence from table when not in use. 4. Make sure blade guard is installed (for all operations). 5. Set the saw blade height to the thickness of the wood plus 2-3mm. 6.
MITRE CUTTING Mitre cutting is the term used for cutting at an angle other than 90O to the edge of the wood. Fig.31 Adjust the mitre gauge to the desired angle, and lock it. • The mitre gauge may be used in either of the grooves in the table. • When using the mitre gauge in the LEFT hand groove, hold the workpiece firmly against the mitre gauge with your left hand and push with your right.
MAINTENANCE WARNING! FOR YOUR OWN SAFETY, SWITCH MACHINE OFF AND REMOVE PLUG FROM POWER SOURCE BEFORE ADJUSTING, MAINTAINING OR LUBRICATING YOUR SAW. Do not allow sawdust to accumulate inside the saw. Use a dust extractor if possible, if not, frequently blow out any dust that may accumulate inside the saw cabinet and the motor. Inspect the power cable frequently. If it is worn or cut, or damaged in any way, have it replaced immediately.
ADJUSTING 90 AND 45 DEGREE POSITIVE STOPS WARNING! ENSURE THE PLUG IS DISCONNECTED FROM THE POWER SUPPLY BEFORE PROCEEDING Fig.34 ADJUSTING THE POSITIVE STOPS 1. Raise the blade to maximum height. 2. Turn machine so that it rests on the table top’s side edge and is supported in some way, ensuring it is stable. 3. Remove the bottom grill by removing the 6 screws shown. 4. Adjust the Positive stops, indicated in Fig.
TROUBLE SHOOTING TROUBLE Saw will not start PROBABLE CAUSE REMEDY 1. Saw not plugged in 1. Plug in the machine 2. Fuse blown or circuit breaker tripped 2. Replace fuse or reset circuit breaker 3. Power cable damaged 3. Have cable replaced by authorised service centre Does not make accurate 45O and 90O Rip Cuts 1. Positive stops not adjusted 1. Check blade with square and correctly adjust positive stops and adjust pointer to zero Material Pinches 1. Rip fence not aligned with blade 1.
PARTS LISTS No. Description Qty Part No No. Description Qty Part No 1 Side extension table 2 DDCTS12001 41 Hex bolt 2 DDCTS12041 2 Rubber foot 2 DDCTS12002 42 Hex bolt 1 DDCTS12042 3 Flat washer 39 DDCTS12003 43 Left stand assy.
No. Description 81 Slide bar clamp Qty 4 Part No No.
PARTS DIAGRAM Fig.
PARTS DIAGRAM Fig.38 PARTS AND SERVICE CONTACTS For Spare Parts and Service, please contact your nearest dealer, or CLARKE International, on one of the following numbers. PARTS & SERVICE TEL: 020 8988 7400 PARTS & SERVICE FAX: 020 8558 3622 or e-mail as follows: PARTS: Parts@clarkeinternational.com SERVICE: Service@clarkeinternational.
