400mm (16") VARIABLE SPEED SCROLL SAW Model No. CSS16V Part No.
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Thank you for purchasing this CLARKE 400mm (16") Scroll Saw, designed for DIY or hobby use. Before operating this machine, please read this manual thoroughly and carefully follow the instructions given. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to the Scroll Saw giving you long and satisfactory service. GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
SAFETY PRECAUTIONS GENERAL SAFETY RULES FOR OPERATING MACHINERY WARNING: As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. ✔ ALWAYS read and become familiar with the entire operating manual.
✗ NEVER force the machine. It will do a better and safer job at the rate for which it was designed. ✗ NEVER operate machine while under the influence of drugs, alcohol or any medication. ✗ NEVER leave machine running unattended. Turn power off. Do not leave machine until it comes to a complete stop. ✗ NEVER overreach. Keep your proper footing and balance at all times. For best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc. ✗ NEVER stand on the machine.
ELECTRICAL CONNECTIONS Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
PRINCIPAL PARTS OF THE SCROLL SAW ASSEMBLY 1. Should the sawdust blower hose not be fitted, attach as shown in Fig.2 2. Line up the hole in the blade guard with the hole at the top of the Drop Foot Post, arrowed at ‘A’ in Fig. 2. Insert the bolt and screw on the nut. Tighten sufficiently for the nut to be secure with the guard capable of pivoting and dropping under its own weight. 3. It will also be necessary to tighten the Drop Foot securing screw, arrowed at ‘B’, Fig.
INSTALLATION (All parts referred to are shown in Fig. 1) Plan your installation. Ensure adequate space is available, with good lighting and ventilation, and an adequate electrical supply is close at hand. 1. MOUNTING THE SAW Your Scroll Saw is provided with 4 mounting holes, and it is strongly recommended that for safety and stability, you mount the machine either directly to a solid workbench, or to a solid sheet pf ply, the best dimensions being - 24" x 14" x ½”.
3. BEVEL ALIGNMENT (see fig. 4) Fig. 4 To align the bevel indicator, loosen the table bevel lock knob, and level the table until it is at right angles to the blade. Use a small square to be sure that the angle between blade and table is 90o. When the table is perpendicular to the blade, tighten the bevel lock knob. Loosen the screw holding the pointer, adjust the pointer to 0O , then retighten the screw. The bevel scale is a convenient indicator, but it is not guaranteed to be 100% accurate.
SCROLL SAW OPERATING CHARACTERISTICS The scroll saw’s unique ability is cutting intricate curves which other saws cannot do. A scroll saw can also be used for straight line cutting such as cross cuts, ripping and bevels. The following is a list of points to remember when using a Scroll Saw. 1. The saw does not cut wood by itself. You feed the workpiece into the blade, letting the blade cut the wood as you move the piece ahead. 2.
NOTES ON SAW BLADES IMPORTANT: ALWAYS USE GOOD QUALITY BLADES BLADES BREAK FOR FIVE PRINCIPAL REASONS: 1. Too much tension or too little tension on the blade. 2. Overworking the blade by feeding the workpiece too fast. 3. Twisting or bending the blade by feeding the workpiece off-centre. 4. Over use - the blade has reached the end of its useful life. 5. Feeding too much material into the saw, - more than the maximum 2" depth for which it was designed.
MAINTENANCE A. Apply a thin coat of paste wax on the work table from time to time. This will help the wood glide across the table more smoothly. B. The motor is permanently lubricated. Do not try to oil the motor bearings or service any internal parts of the motor. If the power cord is worn, frayed, cut or damaged, replace it. Do not try to patch it up with electrical tape this could lead to more trouble.
SPECIFICATIONS Mains Voltage: ............................................................................. 230V, 50Hz, 1 phase. Rating: ................................................................................ 120 Watts Maximum thickness of cut: ......................................................... 50mm (2") Throat: ............................................................................................ 400mm (16") Blade length: ...............................................................
PARTS LIST No. Description Part No. No. Description Part No.
PARTS DIAGRAM 15