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PLEASE READ THIS MANUAL THOROUGHLY BEFORE USE. If you have any problems using, or setting up this machine, ring this number...020 8988 7400 • Press 1 for Parts • Press 2 for Technical Assistance WARNING! Due to the gearing arrangement, this machine generates considerable noise. Do not be alarmed as this is quite normal for this type of machine. We strongly recommend that you wear ear defenders during use.
Thank you for purchasing this CLARKE 8 inch Compound Mitre Saw which is designed for DIY/Hobby use only. Before operating the Mitre Saw please read this leaflet thoroughly and carefully follow all instructions. This will ensure the safety of yourself and that of others around you, and you can also look forward to the machine giving you long and satisfactory service. GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
SAFETY PRECAUTIONS GENERAL SAFETY RULES FOR OPERATING MACHINERY WARNING: As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator or damage to property, may result. 1. READ and BECOME FAMILIAR with the entire operating manual.
11. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the machine before switching on. 12. DRUGS, ALCOHOL, MEDICATION. Do not operate machine while under the influence of drugs, alcohol or any medication. 13. USE RECOMMENDED ACCESSORIES. The use of improper accessories could be hazardous. 14. NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do not leave machine until it comes to a complete stop. 15.
ADDITIONAL SAFETY INSTRUCTIONS for MITRE SAWS 1. Wear safety goggles as protection against flying wood chips and saw dust. In many cases, a full face shield is even better protection. A dust mask is also recommended to keep saw dust out of your lungs. 2. Use a solid wood workbench which will not move under load. 3. This saw is for indoor, domestic use only. 4. Clear the work table of all objects except the workpiece (tools, scraps, rulers etc.) before switching on the saw. 5.
ELECTRICAL CONNECTIONS Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
PRINCIPAL PARTS OF THE SAW Fig.1 Fig.
FEATURES (Ref. Fig. 3) As its’ name implies, the machine is a Bevel/Mitre Saw, capable of straight cross cutting, and cutting bevels and mitres, or a combination of the two. The main arm, or Cutting Head, carries the motor and the tungsten carbide saw blade. It is allowed to swivel to produce mitre cuts and tilt to the left to produce bevel cuts. The maximum sizes of wood that may be cut in any of these processes is given under Specifications on page 15.
ASSEMBLY and INSTALLATION. Ref: Fig. 3 The saw is fully assembled and adjusted at the factory. On receipt inspect the machine to ensure that all parts are accounted for and that no damage was incurred during transit. Loose items are: 1x Peg spanner, and 1x Box spanner Any deficiency or damage should be reported to your CLARKE dealer immediately. Mount the machine on a firm solid base that will not move under load.
When satisfied, press the Head Release Button (A), and gently lower the head so that the blade makes contact with the workpiece. Do not force the blade, a light pressure is all that is required. Fig.4 You will notice that to provide maximum safety, the blade is not exposed at any time, and the guard rises automatically as the blade is lowered. Nevertheless, NEVER treat the machine with indifference, and NEVER be casual with your approach.
C. Straight Bevel Cutting As with Mitre Cutting, this is a cross cutting operation, except that the blade is not perpendicular to the table, (see fig. 6). Ensure the table is set so that the Fig.6 mark (J), on the edge of the table, lines up with the zero on the scale on the bed. The 45° adjuster is factory set so that when the Head is tilted to its fullest extent the blade will cut a perfect 45° bevel.
MAINTENANCE 1. General The machine is maintenance free, except for changing the saw blade when necessary, maintaining adjustments, and ensuring that after use, you clean away any sawdust or wood chips, with a low pressure air line or brush, paying particular attention to the motor air vents which should be kept clear at all times.
2. Remove the four bolts shown at F, Fig.9, and remove the Upper Blade Guard Cover. 3. With the cover removed, unscrew the blade securing bolt, with its washer, completely. Pull off the outer flange, and then the blade. (Take great care when handling the blade). You should take this opportunity to clean the inside of the blade guard of any dust build-up and check generally for security of parts. NOTE: This machine is capable of accepting blades with bores of 18 and 20mm. Fig.10 4.
ADJUSTMENTS If you find that the cross cut is not entirely square, it will be necessary to adjust the head using the 90° adjuster screw shown in Fig. 2 on page 8. To do this, place a small square on the table. Lower the arm, and bring the square up to the blade to test for accuracy. Should any adjustment be required, slacken off the Bevel Locking Nut and the 90° adjuster screw securing nut, then screw the adjuster accordingly whilst holding the head firmly against the stop.
PARTS DIAGRAM 16
PARTS LIST No.
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