400MM LOG SAW Model No.
INTRODUCTION Thank you for purchasing this CLARKE Log Saw. The CLARKE CLS400 is a single speed circular saw directly driven by the motor. It is equipped with a log cradle which holds the log steady while working and a hinged guard which retracts as the log is pushed against the saw. When unpacking, check for damage or shortages etc. Any found should be reported to your CLARKE dealer where the product was originally purchased.
GENERAL SAFETY RULES WORK AREA 1. Keep the work area clean and well lit. Cluttered and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids, gasses or dust. Power tools create sparks which may ignite dust or fumes. 3. Keep children and bystanders away while operating any power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY 1. Power tools must match the power outlet. Never modify the plug in any way.
5. Avoid accidental starting of the machine. Ensure the switch is in the off position before plugging the machine in to the power supply. Plugging in power tools that are switched on invites accidents. 6. Dress properly. Do not wear loose clothing or jewellery which may get caught in moving parts. Wear protective hair covering to contain long hair. For best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc. 7.
PRECAUTIONS SPECIFIC TO CIRCULAR SAWS 1. ALWAYS wear ear protectors/defenders during continuous use as the noise level of this machine can exceed 85dB (A). 2. ALWAYS keep the mains cable well away from the saw and ensure an adequate electrical supply is close at hand so that the operation is not restricted by the length of the cable. 3. ALWAYS use only the correct blade for this saw and ensure the blade is fully tightened before use.
SAFETY SYMBOLS 6 Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.
ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the machine on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate using 230 VAC mains power. Connecting it to any other power source may cause damage. This product may be fitted with a non-rewireable plug.
OVERVIEW 1 3 4 5 6 14 7 2 13 12 11 10 No Item 9 8 No Item 1 Log Support Yoke 12 Cradle Support Assembly 2 Support Stand 13 Connecting Chain 3 Fixed Guard 14 Securing Knob (x2) 4 Removable Guard 5 Inner (Moving) Guard (2 pieces) * Reinforcing Bracket 6 Log Stop Bar * Saw Blade 7 Protective Plate * Blade securing discs (x2) 8 Return Spring Assembly * Open Wrench 9 Motor Stand (with motor attached) * Blade Locking Wrench 10 Handle (x2) * ON/OFF Switch (connected)
ASSEMBLY ASSEMBLING THE SWITCH, MOTOR STAND, SUPPORT STAND & CRADLE SUPPORT ASSEMBLY FIXINGS REQUIRED: ON/OFF Switch;- 4 x M4 x 55 mm screws & 4 x M4 washers Motor Stand/Support Stand;- 2 x M8 x 80 bolts, 4 x 8 mm washers, 2 x M8 locknuts & 2 x M10 nuts Cradle Support;- 2 x M8 x 60 bolts, 2 x M8 locknuts & 2 x 8 mm washers Connecting Plates;-2 x M8 x 40 bolts, 2 x M8 locknuts, 8 x 8 mm washers Return Spring Assembly;- 2 x M6 x 40 bolts, 2 x M6 locknuts 3 x 6 mm washers & 1 x M8 nut Connecting Chain;- 2 x M6
5. Connect the Cradle Support Assembly to the Motor Stand using the Connecting Chain at one end and the Return Spring Assembly at the end nearest to the saw blade. Use the M6x40 bolts as shown, including a single M8 locknut and additional washers for the pivot between the Return Spring Assembly and the Cradle Support.
5. Connect the two halves of the Moving Guard together using the two short machine screws together with the flat and spring washer which should be found already fitted to one half of the guard. Fixed Guard Moving Guard Guide Plate 6. Lift up the Log Cradle and attach the Moving Guard to it with 4 x M6 Fig 6 x 12 socket headed screws as shown in Fig 6. Check that the Log Cradle and Moving Guard hinge freely.
3. Turn the blade gently by hand and check it is passing cleanly through the gap in the cradle without touching. Removable Guard If not correct, the blade can be correctly aligned by loosening the four bolts holding the motor to the motor support plate (shown in fig 10), and adjusting the motor in the desired direction. Fig 9 • Locknuts are used to retain the fixing bolts permanently to the Removable Guard. Fig 10 3.
MOUNTING THE SAW TO THE FLOOR The foot of each leg is provided with a bolt hole for fixing the log saw to a suitably level floor or platform. Choose a suitable position close to a convenient power supply and bolt or screw the stand securely in position. (fixings not supplied). OPERATION BEFORE STARTING WORK WARNING! THIS SAW SHOULD NOT BE USED BY ANYONE NOT FAMILIAR WITH ITS OPERATION. 1. Check that all component parts are secure.
before cutting. Take care not to let the log bounce against the saw blade. Always remove the sawn wood before attemping to cut the next piece. 5. Regardless of the diameter of the wood, only one piece should be placed on the cradle for cutting at any one time. Do not attempt to saw multiple pieces at once. Securing Knob Stop Bar Fig 14 • Always control the cradle keeping both hands on the handles provided. When pushing the wood into the saw, take care that the motor speed does not drop. Open Wrench 6.
CAUTION; INSTALLING THE BLADE THE WRONG WAY ROUND MAY RESULT IN DAMAGE TO THE BLADE. SEE PAGE 11. Note: Replacement blades are available from your CLARKE dealer; Part No 3401992. FAULT FINDING Problem Machine will not operate. Possible Cause Remedy No power supply. Check supply and rectify. Switch is faulty. Consult your Clarke dealer. Fuse in plug has blown. Check and replace. Motor is faulty. Consult your Clarke dealer. Unduly heavy use. Reduce the force applied to the saw.
Check the power cable to ensure it is sound and free from cracks, bare wires etc. Avoid using solvents when cleaning plastic parts, most plastics are susceptible to damage from various types of commercial solvents. After use, clean all dust and wood chippings from the saw and its hinged parts and guards. • Ensure motor air vents are clear of debris, (use compressed air to clean the machine if possible).
COMPONENT PARTS LIST No Part No Description No Part No Description 1 YHCLS40001 ON/OFF Switch 26 YHCLS40026 Socket Hd Bolt M8 x 60 2 YHCLS40002 Screw M4 x 55 mm 27 YHCLS40027 Fixing Plate 3 YHCLS40003 Screw M5 x 8 mm 28 YHCLS40028 Socket Hd Bolt M6 x 40 4 YHCLS40004 Fixed Blade Guard 29 YHCLS40029 Locknut M6 5 YHCLS40005 Inner Retaining Disc 30 YHCLS40030 Flat Washer 6 mm 6 3401992 Saw Blade 400 x 2.
COMPONENT PARTS DIAGRAM 18 Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.
DECLARATION OF CONFORMITY 19 Parts & Service: 020 8988 7400/E-mail:Parts@clarkeinternational.com or Service@clarkeinternational.
