BELT/DISC SANDER MODEL NO: CBS1-5 PART NO: 6500403 OPERATION & MAINTENANCE INSTRUCTIONS GC0414
INTRODUCTION Thank you for purchasing this CLARKE Belt and Disc Sander, which is designed for hobby, DIY and light workshop use for sanding wood and wood products. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
5. KEEP other persons away. Do not let persons, especially children, not involved in the work, touch the tool or extension cable and keep them away from the work area. 6. NEVER operate a machine when under the influence of alcohol, drugs or medication. 7. ALWAYS ensure the workplace is well lit. Ensure that lighting is placed so that you will not be working in your own shadow. 8. Do not use tools in the presence of flammable liquids or gasses. 9.
12. If the machine should be used outdoors, use only extension cables intended for outdoor use and marked accordingly. 13. Avoid accidental starting by making sure the power switch is off before plugging in the power cable. ADDITIONAL PRECAUTIONS FOR BELT & DISC SANDERS 1. ALWAYS wear ear protectors/defenders when using this machine. 2. ALWAYS wear a dust mask when using this machine. Be aware of harmful or toxic dust produced when sanding some woods, paint, etc. 3.
ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage. This product may be fitted with a non-rewireable plug.
PRODUCT OVERVIEW 1 2 3 4 NO DESCRIPTION NO DESCRIPTION A Disc Sanding Table F Vertical Table Locking Levers B Belt Sanding Table G Flat Washers (for use with E & F) C Mitre Gauge H Rubber Feet D Disc Cover/Dust Extract Point J Allen Keys E Disc Sanding Table Locking Levers WARNING: THE USE OF ANY ACCESSORY/ATTACHMENT OTHER THAN THOSE RECOMMENDED IN THIS INSTRUCTION MANUAL MAY PRESENT A RISK OF PERSONAL INJURY. 6 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.
ASSEMBLY BELT TABLE 1. Gently ease the table into place with the belt support entering the slot in the table. 2. Screw the Table Locking Lever into place, ensuring a flat washer is used on the levers’ threads. DISC TABLE 1. Slide the table pegs into the slots in the Upper Disc Cover to the extent that the Locking Levers can be screwed in as shown overleaf, ensuring flat washers are used on the locking lever threads. 2.
3. Secure with four screws (arrowed). 1 2 FEET The four feet may be very gently eased into the holes at the base of the machine. Alternatively, the machine may be mounted on a workbench or a wooden base, using the four holes in the base as mounting holes. In order to maintain complete stability when in use, the wooden base should be secured to a workbench using ‘G’ clamps. ADJUSTMENTS BEFORE USE BELT TABLE ADJUSTMENT 1.
4. Place an engineers square on the table so that it butts up against the belt, then unlock the adjuster by unscrewing the locknut at B. 5. Screw the adjuster A, clockwise or anticlockwise whilst bearing down on the table at a point adjacent to screw A, until the square indicates that the table is at right angles. 6. Lock the adjuster, ensuring the nut is tight, then, maintaining pressure on the table, finally secure the table using the locking lever. by turning anticlockwise. 7.
OPERATION IMPORTANT: Ensure that ALL components are secure, ALL correct adjustments have been carried out, and ALL safety precautions have been observed BEFORE plugging the machine into the mains supply, and switching ON. 1. Attach a vacuum cleaner or other dust extraction device to the relevant extraction port (depending upon the medium to be used) and switch it ON. 2. Switch the machine ON by pressing the Green ON button. 3. If using the belt, check to ensure it is tracking properly...adjust if necessary.
CHANGING THE SANDING BELT 1. Remove the belt table completely by unscrewing and removing the table locking lever. 2. Remove the two side cover securing screws (A), followed by the upper roller pivot screw (B), then pull off the side cover. 3. Turn Adjuster (C) anti-clockwise, sufficiently for the sanding belt to be slipped off the rollers. 4. Replace the sanding belt ensuring it is central about the rollers, and the arrow (D) is pointing down towards he table. 5.
PARTS DIAGRAM When requesting spare parts, please quote the reference HT-CBS1-5 followed by the id number listed. 12 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
PARTS LIST ID DESCRIPTION ID DESCRIPTION 31 Screw ID DESCRIPTION 1 Knob 61 Pointer 2 Cover 32 Elastic Washer 62 Sliding Bar 3 Label 33 Washer 63 Table 4 Warning Label 34 Wheel 64 Pin 5 Belt 35 Insert 65 Screw 6 Circlip 36 Bolt 66 Spring 7 Bearing 37 Screw 67 Lever 8 Driven Wheel 38 Table 68 Bolt 9 Shaft 39 Nut 69 Washer 10 Plastic Belt Guard 40 Washer 70 Lower Disc Cover 11 Washer 41 Bolt 71 Washer 12 Screw 42 Lever 72 Screw 13 Screw 43 Spring 73 Screw 1
REPLACEMENT DISCS AND BELTS Sanding Discs 60 grit (pack of 5). Part No: 6502345 Sanding Discs 80 grit (pack of 5). Part No: 6502350 Sanding Discs 120 grit (pack of 5). Part No: 6502355 Sanding Belts 60 grit (pack of 5). Part No: 6502330 Sanding Belts 80 grit (pack of 5). Part No: 6502335 Sanding Belts 120 grit (pack of 5).
DECLARATION OF CONFORMITY 15 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.
