MIG WELDERS MIG110E - MIG135TE - MIG151TE MIG110EN - MIG130EN - MIG160EN OPERATING & MAINTENANCE INSTRUCTIONS 0501
CONTENTS ACCESSORIES PAGE Guarantee .............................................................................................. 3 The following accessories are available from your Clarke dealer. Please quote the part numbers shown below: Parts & Service Contacts ....................................................................... 3 1. Welding Wire Spools Electromagnetic Interference (EMC) ..................................................
TROUBLESHOOTING Your Clarke Mig Welder has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully, you still encounter problems, the following points should help identify and resolve them. PROBLEM CAUSE 1. No “life” from welder Check fuses and mains lead 2. No wire feed 3.
ELECTROMAGNETIC INTERFERENCE (EMC) PARTS DIAGRAM - MIG 160EN Whilst this unit complies with EMC regulations, the user is responsible for installing and using the welding equipment according to the manufacturers instructions. If electromagnetic disturbances are detected then it shall be the responsibility of the user of the welding equipment to resolve the situation. In some cases this remedial action may be as simple as earthing the welding circuit, see ‘Note’.
PARTS LIST - MIG 160EN Part No. No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Handle-extension Grip Handle-extension Wire Feeding Motor Thermostat Plastic Handle Complete Fan Torch Grommet Welding Current Switch P.C. Board Knob Switch Knob Yellow Pilot-light Switch Side-panel pin Dividing Panel Wire Spool Fixed Spool Holder Spool Holder Retaining Ring Plastic Wire Feeder P.C.
SAFETY PRECAUTIONS FOR ALL TYPES OF WELDING PARTS DIAGRAM - MIG 151TE 1. WARNING: As with all machinery, there are certain hazards involved with their operation and use. Exercising respect and caution will considerably lessen the risk of personal injury. However, if normal safety precautions are overlooked, or ignored, personal injury to the operator may result. FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY 2.
C) Fire and explosion prevention PARTS LIST - MIG 151TE Part No. No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Handle-extension Grip Handle-extension Wire Feeding Motor Thermostat Plastic Handle Complete Fan Torch Grommet Welding Current Switch P.C.
3. ELECTRIC ARC (MIG, TIG) WELDING PARTS DIAGRAM - MIG 135TE Comply with precautions in 1 above, and this section. Arc welding, properly done, is a safe process, but a careless operator invites trouble. The equipment carries high currents at significant voltages. The arc is very bright and hot. Sparks fly, fumes rise, ultraviolet and infrared energy radiates, weldments are hot. The wise operator avoids unnecessary risks and protects himself and others from accidents.
3B) TOXIC FUME PREVENTION PARTS LIST - MIG 135TE Part No. No.
2) Electrode holders Fully insulated electrode holders should be used. Do NOT use holders with protruding screws or with any form of damage. PARTS DIAGRAM - MIG 130EN 3) Connectors Fully insulated lock-type connectors should be used to join welding cable. 4) Cables Frequently inspect cables for wear, cracks and damage. IMMEDIATELY REPLACE those with excessively worn or damaged insulation to avoid possibly lethal shock from bared cable.
PARTS LIST - MIG 130EN Part No. No.
✗ ✗ NEVER use or store in a wet/damp environment. DO NOT EXPOSE TO RAIN. PARTS DIAGRAM - MIG 110EN The MIG welding process uses an INERT gas to protect the weld pool. It is important to ensure the appropriate gas is being used. NEVER use gas from a cylinder, the content of which is unknown. ✗ ✗ NEVER a. Use a damaged cylinder. b. Lift the cylinder by the valve. c. Expose the cylinder to a heat source or sparks. NEVER continue to weld, if, at any time, you feel even the smallest electric shock.
PARTS LIST - MIG110EN SAFETY EQUIPMENT Part No. No. Description 3 5 6 7 8 9 11 12 13 14 15 16 17 18 20 21 22 24 25 27 28 29 29 30 31 32 33 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Wire Feeding Motor Plastic Handle Complete Fan Torch Grommet On Front Panel Welding Current Switch P.C. Board Knob Yellow Pilot-light Switch Side-panel Pin Dividing Panel Wire Spool Fixed Spool Holder Spool Holder Retaining Ring Plastic Wire Feeder P.C.
ELECTRICAL CONNECTIONS PARTS DIAGRAM - MIG 110E WARNING+! THIS APPLIANCE MUST BE EARTHED. A. MIGs 110E, 110EN, 130EN, 135TE ONLY These welders are fitted with a standard 13 amp BS 1363 plug, fitted with a 13 amp fuse. Connect to a 230 volt (50Hz) domestic electrical supply and we strongly recommend that this be done via a Residual Current Device (RCD). IMPORTANT: If the welder is fitted with a plug which is moulded onto the electric cable (i.e. non- re-wirable) please note: 1.
PARTS LIST - MIG 110E UNPACKING & PARTS IDENTIFICATION Part No. Unpack and lay out the components, checking against the following list. Any damage or deficiency should be reported to your CLARKE dealer immediately. Wire Feeding Motor Complete Thermostat Plastic Handle Torch Grommet on Front Panel Welding Current Switch Potentiometer Knob Yellow Pilot-light Switch Access Panel Hinge Dividing Panel Wire Spool Fixed Spool Holder Spool Holder Retaining Ring Plastic Wire Feeder P.C.
B. The Welding Shield WIRING DIAGRAMS To assemble the welding shield, (Fig.1), insert the clear glass panel first, followed by the dark glass panel into the recess in the shield, i.e. the clear glass MUST be on the outside of the shield. Securing them with the plastic screws provided. Fig.1 MIG 151TE Slot the two pieces together as shown, and enter the threaded end of the handle through the holes provided. Thread on the plastic nut and tighten.
Unscrew and remove the plastic knob (5), followed by the spring (4) and collar (3) from the hub (1). (If the spool is already fitted during initial assembly, remove the plastic covering). WIRING DIAGRAMS MIG 130EN 3. Slide the spool over the hub, ensuring that it sits snugly, and replace the collar, spring and plastic knob, tightening it sufficiently to allow the spool to rotate smoothly but with a slight amount of braking friction.
8. (Ref. Fig 4) Unscrew and pull off the torch shroud (12) by twisting it anti clockwise, then unscrew the contact tip (13). Fig.4 WIRING DIAGRAMS MIG 110E Should any wire protrude from the tip....pull it out completely and discard. Close the side panel of the machine, plug into a 230V, 50HZ outlet (or switch on isolator), switch on the machine and press the trigger.
SPECIFICATIONS 110E Power Supply(All Models) 110EN 230V 50Hz 1Ph 230V 50Hz 1Ph 130EN 135TE 13Amps 13Amps 13Amps 13Amps Current Range 30-100A 30-100A 30-130A 30-130A 3mm 2-3mm 4-5mm 5mm 0.6-0.8mm 0.6-0.9mm 0.6-0.9mm 0.6-0.8mm 100A - 130A 130A 15% - 100A 115A 115A 60% 40A 55A 57A 57A 100% 30A 40A 44A 44A Welding Wire Sizes Duty Cycle* 8% Dimensions (All Models) 500x280x420mm 500x280x420mm 500x280x420mm 500x280x420mm Weight 24kg 24kg 24.5kg 28.5kg Part No.
2. GAS WELDING Fig.7 CONTROL SETTINGS - REFERENCE TABLES B. MIGs 151TE & 160EN Connections should be made as follows: STEEL Workpiece Thickness (mm) TORCH to the POSITIVE (+ve) terminal, EARTH cable to the NEGATIVE (-ve) terminal. 0.6 mm Gas Welding Wire 0.8 mm Gas Welding Wire Welding Wire Speed Welding Wire Speed Position Adjustment Position Adjustment A B C A B C 0.6 - 0.8 MIN 1 5-6 MIN 1 5-6 0.8 - 1.0 MIN 2 5-6 MIN 2 5-6 B. Welding Gas 1.0 - 1.
2. Models 151TE and 160EN CONTROL SETTINGS - REFERENCE TABLES A. MIGs 110E, 110EN, 130EN & 135TE STEEL Workpiece Thickness (mm) 0.6 - 0.8 0.6 mm Gas Welding Wire 0.8 mm Gas Welding Wire Welding Wire Speed Welding Wire Speed Position Adjustment Position Adjustment A B C A B C 1 MIN 5-6 1 MIN 5-6 0.8 - 1.0 2 MIN 5-6 2 MIN 5-6 1.0 - 2.0 1 MAX 6 1 MAX 6 2.0 - 3.0 2 MAX 7 2 MAX 7 Fig.
OPERATION MAINTENANCE Plug the machine into the mains supply or switch on at the isolator and ensuring all precautions have been taken and with the machine set up correctly, lower the torch to the workpiece with one hand, whilst holding the welding mask in the other. Approach the work with the tip at an angle of approx. 45 and pull the torch trigger fully.
