QUADRANT 2200 with CCT QUADRANT 2200 RC with CCT Technical Systems Diagnosis
TIC QUADRANT 2200/ 2200 RC Diagnosis Contents 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2.0 Central terminal compartment Control terminal service menu (up to module 1 no. 835024.2) Service menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Additional information about page "Service 1" . . . . . . . . . . 3 Additional information about page "Service RC" . . . . . . . . 3 Input testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Output testing . . . . . .
Diagnosis QUADRANT 2200/ 2200 RC TIC 1.0 Control terminal service menu (up to module 1 no. 835024.2) 1.1 Service menu structure This menu serves as a tool in fault-finding. It shows the status of various electrical components such as e.g. speed, voltage, pressure and switch positions. (up to module 1 no. 835024.2) To enter the service menu, press the keys “Scroll main menu”, “Plus key” and “Minus key” at the same time.
TIC 1.2 QUADRANT 2200/ 2200 RC Diagnosis Additional information about page "8/1 (Service 1)" (up to module 1 no. 835024.2) Menu item Remark (P=) Current pressure The pressure in the baling chamber cylinders is displayed here in bars. (L) Current bale length The length of the bale in the baling chamber is displayed here in metres to the second decimal point.
Diagnosis 1.4 QUADRANT 2200/ 2200 RC TIC Input testing (up to module 1 no. 835024.2) Continuity test Se P= P0 P1 E : A : F : r v i c e 1 0L 0 , 0 255 0 0000000 0000000 0000000 8 0 0 0 0 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345678 Eight numeric characters are available for input diagnosis in line “E”, each of them being assigned to one circuit. The numeric characters may assume the following values: 0 = Circuit open or 1 = Circuit closed.
TIC 1.5 QUADRANT 2200/ 2200 RC Diagnosis Output testing (up to module 1 no. 835024.2) Testing the actuation by the modules Se P= P0 P1 E : A: F : r v i c e 1 0L 0 , 00 0 0 00000000 00000000 00000000 8 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345678 Eight numeric characters are available for output diagnosis in line “A” on page "8 / 1 (Service 1)" and page "8 / 2 (Service RC)", each of them being assigned to one circuit.
Diagnosis QUADRANT 2200/ 2200 RC TIC Output testing, continued (up to module 1 no. 835024.2) Testing the actuation by the modules Se r v i c e RC W= 20 255 E : 00000000 A: 00000000 F : 00000000 8 N0 = N1 = N2 = 2 0 0 0 U : 11 , 6 FFFF 12345678 The table below applies to page "8 / 2 (Service RC)" For diagnosis purposes, the corresponding function must be activated, i.e. the functions can be checked only one by one.
TIC QUADRANT 2200/ 2200 RC Diagnosis Output testing, continued (up to module 1 no. 835024.2) Continuity test Se P= P0 P1 E : A: F : r v i c e 1 0L 0 , 00 0 0 00000000 00000000 00000000 8 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345678 To activate this function, keep the “Minus key” pressed while in the service menu, i.e. a maximum of eight circuits may be checked at the same time. Eight numeric characters are available for output diagnosis in line “A”, each of them being assigned to one circuit.
Diagnosis 1.6 QUADRANT 2200/ 2200 RC TIC Error display (up to module 1 no. 835024.2) Se P= P0 P1 E : A : F : r v i c e 1 0L 0 , 0 255 0 0000000 0000000 0000000 8 0 N0 = N1 = N2 = 0 0 0 1 0 0 0 U : 11 , 6 FFFF 12345678 Eight numeric characters are available for error display in line “F”, each of them being assigned to one error. This function is available only on page 8/1 "Service 1". The numeric characters may assume the following values: 0 = No error or 1 = Error.
TIC 1.7 QUADRANT 2200/ 2200 RC Diagnosis Key test (up to module 1 no. 835024.2) Se P= P0 P1 E : A : F : r v i c e 1 0L 0 , 0 255 0 0000000 0000000 0000000 8 0 0 0 0 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345 Four numeric characters are available for key testing in line (1) shown above. Pushing a key on the Control Terminal produces one of the combinations of numbers and characters shown below which allow checking the function.
Diagnosis QUADRANT 2200/ 2200 RC TIC 2.0 Control terminal service menu (from module 1 no. 835024.3) 2.1 Service menu structure This menu serves as a tool in fault-finding. It shows the status of various electrical components such as e.g. speed, voltage, pressure, switch positions. (from module 1 no. 835024.3) To enter the service menu, press the keys “Scroll main menu”, “Plus key” and “Minus key” at the same time.
TIC 2.2 QUADRANT 2200/ 2200 RC Diagnosis Additional information about page "8/1 (Service 1)" (from module 1 no. 835024.3) Menu item Remark (P=) Current pressure The pressure in the baling chamber cylinders is displayed here in bars. (L) Current bale length The length of the bale in the baling chamber is displayed here in metres to the second decimal point.
Diagnosis 2.4 QUADRANT 2200/ 2200 RC TIC Input testing (from module 1 no. 835024.3) Continuity test Se P= P0 P1 E : A : F : r v i c e 1 0L 0 , 0 255 0 0000000 0000000 0000000 8 0 N0 = N1 = N2 = 0 0 0 1 0 0 0 U : 11 , 6 FFFF 12345678 Eight numeric characters are available for input diagnosis in line “E” on page "8 / 1 (Service 1)" and page "8 / 2 (Service RC)", each of them being assigned to one circuit.
TIC QUADRANT 2200/ 2200 RC Diagnosis Input testing, continued (from module 1 no. 835024.
Diagnosis 2.5 QUADRANT 2200/ 2200 RC TIC Output testing (from module 1 no. 835024.3) Testing the actuation by the modules Se P= P0 P1 E : A: F : r v i c e 1 0L 0 , 00 0 0 00000000 00000000 00000000 8 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345678 Eight numeric characters are available for output diagnosis in line “A” on page "8 / 1 (Service 1)" and page "8 / 2 (Service RC)", each of them being assigned to one circuit.
TIC QUADRANT 2200/ 2200 RC Diagnosis Output testing, continued (from module 1 no. 835024.3) Testing the actuation by the modules Se r v i c e RC W= 20 255 E : 00000000 A: 00000000 F : 00000000 8 N0 = N1 = N2 = 2 0 0 0 U : 11 , 6 FFFF 12345678 The table below applies to page "8 / 2 (Service RC)" For diagnosis purposes, the corresponding function must be activated, i.e. the functions can be checked only one by one.
Diagnosis QUADRANT 2200/ 2200 RC TIC Output testing, continued (from module 1 no. 835024.3) Continuity test Se P= P0 P1 E : A: F : r v i c e 1 0L 0 , 00 0 0 00000000 00000000 00000000 8 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345678 To activate this function, keep the “Minus key” pressed while in the service menu, i.e. a maximum of eight circuits may be checked at the same time.
TIC QUADRANT 2200/ 2200 RC Diagnosis Output testing, continued (from module 1 no. 835024.3) Continuity test Se r v i c e RC W= 20 255 E : 00000000 A: 00000000 F : 00000000 8 N0 = N1 = N2 = 2 0 0 0 U : 11 , 6 FFFF 12345678 The table below applies to page "8 / 2 (Service RC)" To activate this function, keep the “Minus key” pressed while in the service menu, i.e. a maximum of eight circuits may be checked at the same time.
Diagnosis 2.6 QUADRANT 2200/ 2200 RC TIC Error display (from module 1 no. 835024.3) Se P= P0 P1 E : A : F : r v i c e 1 0L 0 , 0 255 0 0000000 0000000 0000000 8 0 0 0 0 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345678 Eight numeric characters are available for error display in line “F”, each of them being assigned to one error. This function is available only on page 8/1 "Service 1". The numeric characters may assume the following values: 0 = No error or 1 = Error.
TIC 2.7 QUADRANT 2200/ 2200 RC Diagnosis Key test (from module 1 no. 835024.3) Se P= P0 P1 E : A : F : r v i c e 1 0L 0 , 0 255 0 0000000 0000000 0000000 8 0 0 0 0 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345 Four numeric characters are available for key testing in line (1) shown above. Pushing a key on the Control Terminal produces one of the combinations of numbers and characters shown below which allow checking the function.
Diagnosis QUADRANT 2200/ 2200 RC 3.0 Control terminal service menu (on CCU module) 3.1 Service menu structure (on TIC This menu serves as a tool in fault-finding. It shows the status of various electrical components such as e.g. speed, voltage, pressure, switch positions. CCU module) To enter the service menu, press the keys “Scroll main menu”, “Plus key” and “Minus key” at the same time.
TIC 3.2 QUADRANT 2200/ 2200 RC Diagnosis Additional information about page "8/1 (Service 1)" (on CCU module) Menu item Remark (P=) Current pressure The pressure in the baling chamber cylinders is displayed here in bars. (L) Current bale length The length of the bale in the baling chamber is displayed here in metres to the second decimal point. (N0=) PTO shaft speed The calculated PTO shaft speed in revolutions per minute is displayed here (this speed is measured by the drive speed sensor).
Diagnosis 3.4 QUADRANT 2200/ 2200 RC TIC Input testing (on CCU module) Continuity test Se P= P0 P1 E : A : F : r v i c e 1 0L 0 , 0 255 0 0000000 0000000 0000000 8 0 N0 = N1 = N2 = 0 0 0 1 0 0 0 U : 11 , 6 FFFF 12345678 Eight numeric characters are available for input diagnosis in line “E” on page "8 / 1 (Service 1)", each of them being assigned to one circuit. The numeric characters may assume the following values: 0 = Circuit open or 1 = Circuit closed.
TIC QUADRANT 2200/ 2200 RC Diagnosis Input testing, continued (on CCU module) Continuity test Se r v i c e RC 20 W= 255 E : 00000000 A : 00000000 F : 00000000 8 N0 = N1 = N2 = 2 0 0 0 U : 11 , 6 FFFF 12345678 The table below applies to page "8 / 2 (Service RC)" Numeric character E1 E2 E3 Designation Display None None Z56 Free Free Flywheel brake actual value switch E4 U1 E5 U2 E6 B101 Extend bale ejector cylinder switch (blue) Retract bale ejector cylinder switch (red) Bale discharge sen
Diagnosis 3.5 QUADRANT 2200/ 2200 RC TIC Output testing (on CCU module) Testing the actuation by the modules Se P= P0 P1 E : A: F : r v i c e 1 0L 0 , 00 0 0 00000000 00000000 00000000 8 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345678 Eight numeric characters are available for output diagnosis in line “A” on page "8 / 1 (Service 1)" and page "8 / 2 (Service RC)", each of them being assigned to one circuit. It must be ensured that the baling pressure solenoid valves (P0 and P1) are not activated.
TIC QUADRANT 2200/ 2200 RC Diagnosis Output testing, continued (on CCU module) Testing the actuation by the modules Se P= P0 P1 E : A: F : r v i c e 1 0L 0 , 00 0 0 00000000 00000000 00000000 8 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345678 The table below applies to page "8 / 2 (Service RC)" For diagnosis purposes, the corresponding function must be activated, i.e. the functions can be checked only one by one.
Diagnosis 3.6 QUADRANT 2200/ 2200 RC TIC Error display (on CCU module) Se P= P0 P1 E : A : F : r v i c e 1 0L 0 , 0 255 0 0000000 0000000 0000000 8 0 0 0 0 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345678 Eight numeric characters are available for error display in line “F”, each of them being assigned to one error. This function is available only on page 8/1 "Service 1". The numeric characters may assume the following values: 0 = No error or 1 = Error.
TIC 3.7 QUADRANT 2200/ 2200 RC Diagnosis Key test (on CCU module) Se P= P0 P1 E : A : F : r v i c e 1 0L 0 , 0 255 0 0000000 0000000 0000000 8 0 0 0 0 N0 = N1 = N2 = 1 0 0 0 U : 11 , 6 FFFF 12345 Four numeric characters are available for key testing in line (1) shown above. Pushing a key on the Control Terminal produces one of the combinations of numbers and characters shown below which allow checking the function.
Diagnosis QUADRANT 2200/ 2200 RC 4.0 Additional information 4.1 Testing the baling pressure sensor (B56) (with central terminal compartment) 28 TIC To check the actual baling pressure, a pressure gauge must be connected to the measuring port of the baling chamber. The pressure pre-set in the CCT should not deviate more than +/- 7 bar from the actual value. During this test, the pressure sensor should transmit a signal voltage of approx. 1 V (0 bar baling pressure) and approx.
TIC 4.2 QUADRANT 2200/ 2200 RC Testing the metering wheel / bale length sensor (B69) (with central terminal compartment) The service menu of the Control Terminal (see description in chapter 3.) can be used to check the metering wheel sensor. The pulses of the metering wheel sensor can be tested individually in the service menu in the "Inputs" line. The numeric characters 7 and 8 change between “1” and “0” in a given pattern, which allows to identify the sense of rotation of the metering wheel.
Diagnosis 4.3 QUADRANT 2200/ 2200 RC TIC General (with central terminal compartment) Ejecting bales The bale length determined by the metering wheel when ejecting bales is saved in the baler module and added to the next bale later during baling. This value is stored even after switching off the ignition. The baling pressure is relieved when the bale is ejected. Overload protection When the maximum allowed ram force is exceeded, the baling pressure is abruptly relieved.
TIC 5.0 QUADRANT 2200/ 2200 RC Diagnosis Information on replacing modules A backup of the module data must be created using the CDS. To do this, start the corresponding program in the CDS. The data are read out and saved on the CDS harddisk. Disconnect the power supply of the machine prior to replacing modules. After replacing the module, the data from the CDS must be restored to the machine. Suitable programs are available in the diagnosis menu.
Diagnosis QUADRANT 2200/ 2200 RC TIC Notes _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ________________________________
Following the policy of CLAAS KGaA mbH to improve their products as technical developments continue, CLAAS reserve the right to make alterations which must not necessarily correspond to text and illustrations contained in this publication, and without incurring obligation to alter any machines previously delivered. Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted.
CLAAS KGaA mbH Postfach 1163 33426 Harsewinkel Tel. +49 (0)5247 12-0 www.claas.com 0299 251.2 SYS-D QUADRANT 2200/RC EN - 05.
