LEXION 570 – 520 Montana Technical Systems Electric System
Electric System LEXION 500 TIC
TIC LEXION 500 Electric System Layout of electric circuit diagrams Following the circuit diagram layout, all electric circuits are shown in individual circuit diagrams. Some explanations are given below to illustrate the layout. Numbering of circuit diagrams Lex-e-01a - The respective numbering can be found on the corresponding cover sheet and in the footer. Depending on the machine no.
Electric System LEXION 500 TIC 7-n-21 - Position of components according to component grid coordinates A 1 ...
TIC LEXION 500 Electric System Contents: Central terminal compartment ......................................................................................................................ZE-2 Pin assignment in modules............................................................................................................................ M-2 01a Main power supply, diesel engine electric starting motor................................................................
Electric System LEXION 500 TIC 08a Concave adjustment / Threshing drum variable-speed drive .......................................................... 08a-2 09a Rotor flap adjustment / Rotor variable-speed drive ......................................................................... 09a-2 10a Fan variable-speed drive ................................................................................................................. 10a-2 11a Sieve adjustment ........................................
TIC LEXION 500 Electric System 26a Machine monitor .............................................................................................................................. 26a-2 26s Machine monitor, Montana 570-520 - with external MONTANA control unit ...................................26s-2 26t Machine monitor, Montana 570-520 - with external MONTANA control unit ................................... 26t-2 27a Yield meter / Grainmeter ..........................................................
Electric System LEXION 500 TIC 44a Electro-hydraulic gearshift - 3-speed manual gearbox .................................................................... 44a-2 45a Main lighting circuit, taillight, position light ....................................................................................... 45a-2 46a Dipped headlights, full beam, dipped headlights changeover switch .............................................. 46a-2 47a Work lights I ...................................................
Central terminal compartment
Electric System LEXION 500 TIC Lex-e-ZE 03/05 Central terminal compartment ZE-2
TIC LEXION 500 Centr. term. comp.
Electric System LEXION 500 Centr. term. comp.
TIC LEXION 500 Centr. term. comp.
Electric System LEXION 500 TIC Connecting cable Boards – Central terminal compartment (Assignment table: Module → Connector): 1/5 Module board Module / Pin A08 01 A08 02 A08 03 A08 05 A08 06 A08 07 A08 08 A08 12 A08 13 A08 14 A08 15 A08 16 A08 18 A08 19 A08 20 A08 22 A08 25 ZE-6 Connecting cable ST 1-4 Pin ST3 36 ST2 63,64 ST1 23 ST2 43 ST2 51 ST4 13 ST1 35 ST2 40 ST2 36 ST3 35 17 ST3 18 ST1 21 ST2 49 ST2 41 23, 24 25, 26 ST2 27, 28 29, 30 31, 32 ST1 39 ST3 32 A10 01 ST3 A10 02 A10 03 A10 04 A10 0
TIC LEXION 500 Electric System Connecting cable Boards – Central terminal compartment (Assignment table: Module → Connector): 2/5 Module board Module / Pin A10 24 A10 27 A10 29 A10 32 A10 33 A10 34 A10 40 A10 41 A10 42 03/05 Connecting cable ST 1-4 Pin ST4 10 ST2 13 ST2 34 ST1 20 ST4 2 ST1 32 ST1 23 ST2 47 ST2 11 A12 01 A12 02 A12 03 A12 04 A12 12 A12 13 A12 14 ST3 ST3 ST1 ST1 ST1 ST3 ST2 A12 15 ST3 A12 16 ST1 A12 20 ST3 A12 25 ST2 A16 01 ST2 A16 02 ST2 A16 03 A16 04 A16 05 A16 07 A16 08
Electric System LEXION 500 TIC Connecting cable Boards – Central terminal compartment (Assignment table: Module → Connector): 3/5 Module board Module / Pin A16 21 A16 22 A16 25 ZE-8 Connecting cable ST 1-4 Pin ST1 38 ST2 45 ST2 44 A25 01 A25 02 A25 03 A25 08 A25 12 A25 13 A25 14 A25 15 A25 16 ST4 ST3 ST1 ST2 ST4 ST4 ST4 ST4 ST1 A25 20 ST1 A28 02 A28 03 ST3 ST1 A28 07 ST1 A28 11 ST1 A28 12 ST1 A28 13 ST1 A28 15 ST3 A28 16 ST1 A28 20 ST1 A28 25 ST1 A28 13 ST1 A28 15 A28 16 ST3 S
TIC LEXION 500 Electric System Connecting cable Boards – Central terminal compartment (Assignment table: Module → Connector): 4/5 Module board Module / Pin A 01 A 04 A 05 A 06 A 08 A 09 A 10 A 11 A 12 A 14 A 15 A 16 A 17 A 18 A 19 A 20 A 21 A 22 A 23 A 28 A 34 03/05 Connecting cable ST 1-4 Pin ST4 19 ST4 15 59 ST2 60 ST1 24 ST2 61 ST1 29 ST1 33 ST2 9 ST2 53 ST1 31 ST2 55 ST2 62 ST2 21 ST4 16 ST1 23 ST1 21 43, 44 45, 46 ST1 47, 48 49, 50 51, 52 1, 2, 3, 4, ST2 5, 6, 7, 8 5, 6, 7, 8, ST3 9, 10, 11, 12,
Electric System LEXION 500 TIC Connecting cable Boards – Central terminal compartment (Assignment table: Module → Connector): 5/5 Module board Module / Pin B 11 B 13 B 14 B 15 B 16 B 17 B 20 B 23 B 24 B 25 B 26 B 27 B 28 B 29 B 30 B 31 B 33 B 34 BB 10 BB 12 BB 13 BB 19 BB 24 BB 29 Connecting cable ST 1-4 Pin 61, 62 ST1 63, 64 ST1 23 ST1 21 32, 33 34, 35 ST4 36, 37 38, 39 40, 41 42, 43 ST4 44, 45 46, 47 ST4 48, 49 ST2 59, 60 ST1 34 ST3 29 ST2 2 20, 21 ST4 22, 23 24, 25 ST4 26, 27 28, 29 ST4 30, 31 57,
Central terminal compartment Montana 570-520 - with external MONTANA control unit - up to serial no.
Electric System LEXION Montana 570-520 TIC Central terminal compartment Montana 570-520 - with external MONTANA control unit (up to serial no.
TIC LEXION Montana 570-520 Centr. term. comp.
Electric System LEXION Montana 570-520 Centr. term. comp.
TIC LEXION Montana 570-520 Centr. term. comp.
Electric System ZE-16 LEXION Montana 570-520 TIC Lex-e-ZE 03/05
Central terminal compartment Montana 570-520 - with integrated MONTANA control unit - from serial no.
Electric System LEXION Montana 570-520 TIC Central terminal compartment Montana 570-520 - with integrated MONTANA control unit (from serial no.
TIC LEXION Montana 570-520 Centr. term. comp.
Electric System LEXION Montana 570-520 Centr. term. comp.
TIC LEXION Montana 570-520 Centr. term. comp.
Electric System ZE-22 LEXION Montana 570-520 TIC Lex-e-ZE 03/05
Pin assignment in modules
Electric System LEXION 500 TIC Lex-e-M 03/05 Pin assignment in modules M-2
TIC LEXION 500 Electric System Module A6 - Automatic air conditioner Pin Function -20° - 97070 Ω Input Input Output Input Output Output Output Input --- Circuit diagram no.
Electric System LEXION 500 TIC Module A8 - AUTOCONTOUR (CAC) Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 *- M-4 Cross levelling, right-hand* Earth (GND) CAN high --Slowly raise front attachment signal Pre-set cutting height control signal Front attachment circuit signal Reference voltage Feed rake conveyor position – actual value Left-hand sensing band actual value signal --Raise front attachment Lower front attachment Cross levelling, left-hand* Electronic unit CAN
TIC LEXION 500 Electric System Module A9 – AUTOPILOT (ATP) Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Laser right-hand changeover Earth (GND) CAN high --ATP signal OFF --Power Touch sensor reference voltage Wheel angle actual value signal Centralizing switch set value signal Pressure sensor signal (0-250 bar, linear) Steering left Steering right ATP control Electronic unit CAN low --ATP ON signal Seat contact signal 20 Power 21 Left-hand touch sensor or laser pilot actual value signal
Electric System LEXION 500 TIC Module A10 - Fieldwork computer (BIF/CAB) Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Power Fan speed + Front attachment ON Reverse travel signal (ha counter OFF) Front attachment ON signal --Fuel tank filling signal Main drive speed signal Front attachment OFF signal Seat contact ----CAN 1 low Electronic unit Threshing drum speed + Fan speed Rotor flaps half open Diesel engine signal 3rd gear Diesel engine full throttle
TIC LEXION 500 Electric System Module A12 - Speed monitor (DZW) Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 03/05 Front attachment speed + Earth (GND) CAN high Chopper circuit signal (chopper operating hours) Feed rake conveyor speed signal Grain elevator speed signal Rotor / finger roller speed signal Uni-spreader speed signal ----Concave position signal Concave clearance + Concave clearance Front attachment speed Electronic unit CAN low --Returns speed signal Choppe
Electric System LEXION 500 TIC Module A13 - Performance monitor (DKG) Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 M-8 --Earth (GND) CAN high --Electronic unit Right-hand separation signal ------------------CAN low Left-hand separation signal ----------Cleaning signal ----- Component --31 --F3 B34 ------------------B33 ----------B31 ----- Lex-e-M Measuring variable --Earth --12 V / 1 A --------------------------------- Direction --Input --Input Input --------------
TIC LEXION 500 Module A15 - Electronic engine control module Pin Function 5 8 9 28 34 42 44 48 50 52 53 54 61 63 64 Cooling water level signal Diagnosis Diagnosis Error code CAN 2 low (J1939) CAN 2 screening (J1939) Diagnosis LED release Power CAN 2 high (J1939) Power Power Cooling water level power supply Earth Earth Electric starting motor power (terminal 50) 65 Earth 70 Power +15 03/05 Electric System CATERPILLAR (CAT) Component Direction Z33 XM XM D1 ----U22 +30 +30 +30 Z33 -31 -31 --- Measurin
Electric System LEXION 500 Module A15 - Electronic engine control module Pin Function X1/ 1 X1/ 2 X1/ 3 X1/ 4 X1/ 5 X1/ 6 X1/ 8 CAN-H CAN-L HF-GND HF-GND Power 12 V Power 12 V Electric starting motor power (terminal 50) X1/ 9 Earth X1/11 Earth X1/13 Diagnosis X1/15 12 V power (terminal 15) Module A17 - Engine adaptation module ADM TIC DAIMLER-CHRYSLER (DC) Component Direction --------------- Measuring variable --------12 V 12 V 12 V --------Input Input Input Circuit diagram no.
TIC LEXION 500 Electric System Module A16 – Reel controller Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Raise reel Earth (GND) CAN high Front attachment reverse signal Reel speed signal ----Reference voltage --Snapping plates actual value signal --Front attachment dampening Reel speed Lower reel Electronic unit CAN low Cutterbar identification signal Power --Power Reel height actual value signal Variable displacement pump actual value signal 23 --24 --25 Reel speed + 03/05 Co
Electric System LEXION 500 TIC Module A21 - Yield meter Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 M-12 Sample-taking slide Earth (GND) CAN high --Yield signal --------Longitudinal inclination actual value signal Moisture + signal ------Electronic unit CAN low --Returns signal --Power Moisture - signal Moisture temperature signal Lateral inclination actual value signal ----- Component Direction Y52 31 --B59 --------B62 Measuring variable 12 V Earth --1.2 V / >2.
TIC LEXION 500 Electric System Module A25 - Sieve adjustment Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 03/05 Open upper sieve Earth (GND) CAN high --------Sieve adjustment reference voltage ------Close upper sieve Open lower sieve Close lower sieve Electronic unit CAN low ------Power --Upper sieve actual value signal Lower sieve actual value signal ----- Component K42/86 31 --------R37, R38 ------K41/86 K44/86 K43/86 F2 ------F2 --R37 R38 ----- Lex-e-M Measuring
Electric System LEXION 500 TIC Module A27 - VARIO Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 M-14 Reel forward Earth (GND) CAN high Reel limit switch signal ------Reference voltage ------Reel backward Table adjustment forward Table adjustment backward Electronic unit CAN low Cutting table end signal ----Power --Reel horizontal actual value signal Cutting table actual value signal ----- Component Y24 -31 Z64 --------------Y25 K9 K10 F49 Z65 ----F49 --B40 B70 ----- L
TIC LEXION 500 Electric System Module A28 - Uni-spreader (VGS) Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 03/05 --Earth (GND) CAN high ------Chopper circuit signal Reference voltage ----Swivel position actual value signal Swivel to the left Master valve --Electronic unit CAN low ------Power --------Swivel to the right Component ---31 ------Z59 ------B71 Y83 Y78 --F54 ------Z59 --------Y84 Lex-e-M Measuring variable --Earth ------12 V 5V ----0.25-4.
Electric System LEXION 500 TIC Module A30 – Terminal Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 M-16 Coolant level float switch Air filter maintenance switch Hydraulic oil pressure, level Compressor-type air conditioner fault Rear axle limit switch, left-hand Straw walker jammed pushbutton Grain tank filling level 70% microswitch Grain tank unloading Grain tank unloading auger tube position limit switch CAN low Power supply 12 V (+30, K56/87a) Power supply 12 V (+30,
TIC LEXION 500 Electric System Module A33 – Sidefinder Pin Function 2L 4L 5L 6L 8L Sidefinder, left-hand Power supply Dipped lights Earth Sidefinder, right-hand E71 F61 K55 -31 E72 Measuring variable 12 V 12 V 12 V Earth 12 V 2R 4R 5R 6R 8R Turn flasher, left-hand Turn flasher, right-hand Ignition Lights main switch Ignition / road travel S16 S16 +15 S17 F15 12 V 12 V 12 V 12 V 12 V 03/05 Component Lex-e-M Direction Output Input Output Input Output Circuit diagram no.
Electric System LEXION 500 TIC Module A34 – Grain tank Pin Function 2l 4l 5l 6l 8l Swing in grain tank unloading tube +12V Swing out grain tank unloading tube Earth Grain tank unloading ON Y34 F37 Y33 -31 Y35 Measuring variable 12 V 12 V 12 V Earth 12 V 2r 4r 5r 6r 8r Seat contact Grain tank unloading tube swung out Swing in grain tank unloading tube Swing out grain tank unloading tube Grain tank unloading ON Z5 Z30 S88 S87 S31 12 V Earth Earth Earth Earth M-18 Component Lex-e-M Direction Outp
TIC LEXION 500 Electric System Module A35 – Montana 570-520 control unit - with external MONTANA control unit (up to serial no.
Electric System LEXION 500 TIC Module A36 – Montana 570-520 gearshift module - with external MONTANA control unit (up to serial no.
TIC LEXION 500 Electric System Module A37 – Electro-hydraulic gearshift (EHS) - 3-speed manual gearbox Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1st gear GND CAN high 2nd gear 3rd gear Master valve Ground speed control lever neutral Gearbox power supply actual value switch Brake circuit pressure Gearbox switch 2nd/3rd/neutral 1st gear engaged gearbox switch 2nd gear engaged gearbox switch 3rd gear engaged gearbox switch Gearbox neutral signal Electronic unit + CAN lo
Electric System LEXION 500 TIC Module A38 – Rotor (RIO) Pin Function R0/1 R0/2 R0/3 R0/4 R0/5 R0/6 R0/7 R0/8 R0/9 R0/10 R0/11 R0/12 R0/13 R0/14 R0/15 R0/16 Electronic unit 5 V Electronic unit 12 V Output 1 Output 3 Output 2 Output 4 Sensor 1 Sensor 2 Earth Earth Module code 1 Module code 2 Module code 3 Module code 4 Sensor 3 Sensor 4 R1/1 R1/2 R1/3 R1/4 R1/5 R1/6 CAN low Electronic unit Power CAN high Earth Earth M-22 Component Direction B120 --M28 Y99 M22 Y98 B120 --Y98/Y99 B120 -------------
TIC LEXION 500 Electric System Module A42 – MONTANA GEN II module - with integrated MONTANA control unit (from serial no.
Electric System LEXION 500 TIC Module A45 - Ground drive hydraulic motor brake restrictor (HBM) Pin Function 1 2 3 4 5 6 7 8 9 M-24 --Master valve CAN high Power +15 Master valve circuit Earth (GND) --Brake restrictor CAN low Component --Y77 K51/87 Y77 -31 --Y124 - Lex-e-M Measuring variable --12 V 12 V 12 V Earth --12 V - Direction --Output Input Input Input --Output - Circuit diagram no.
TIC LEXION 500 Electric System Module A46 – Deflector adjustment (RIO) Pin Function R0/1 R0/2 R0/3 R0/4 R0/5 R0/6 R0/7 R0/8 R0/9 R0/10 R0/11 R0/12 R0/13 R0/14 R0/15 R0/16 Electronic unit 5 V Electronic unit 12 V Output 1 Output 3 Output 2 Output 4 Sensor 1 Sensor 2 Earth Earth Module code 1 Module code 2 Module code 3 Module code 4 Sensor 3 Sensor 4 R1/1 R1/2 R1/3 R1/4 R1/5 R1/6 CAN low Electronic unit Power CAN high Earth Earth 03/05 Component Direction R28 --M22 --M22 --R28 -------------------
Electric System LEXION 500 TIC Module A49 – Ground drive (EFA) Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 M-26 Component Sensor earth Road travel (red) 4-Trac (All-wheel drive) ON Reel speed controller ON/OFF Brake light and diesel engine contol unit Ground drive forward --Reference - PWM Reference - PWM ------RS232 GND (Diagnosis EFA) Sensors reference voltage Earth supply Hydraulic motor speed 1 Hydraulic motor sp
TIC LEXION 500 Electric System Module A51 – Radial spreader Pin Function 1 2 3 4 5 6 7 8 9 10 11 Power Earth (GND) --Swing in right radial spreader deflector Transport position Radial spreader deflector drive ON/OFF ------Working position /swathing position Straw chopper deflector position (swathing) 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 45 46 47 48 49 50 51 52 03/05 Component Direction F66 -31 --Y177 Y174 Y179 ------U13 Z59 Measuring var
Electric System LEXION 500 TIC Module A65 - GPS pilot terminal Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 M-28 ------------------------CAN 1 low Electronic unit ------------------------CAN 2 high (J1939) Earth (GND) ----------------------CAN 1 high CAN 2 low (J1939) --- Component Measuring variable ------------------------------------------------F32 12V / 1A -------------------------------------------------31 Earth
TIC LEXION 500 Electric System Module A66 - GPS pilot module (GPB) Pin Function X1 – 1 X1 – 2 X1 – 3 X1 – 4 X1 – 5 X1 – 6 X1 – 7 Electronic unit Earth (GND) CAN 2 high (J1939) CAN 2 low (J1939) CAN 1 high CAN 1 low Canterm X2 – 1 X2 – 2 X2 – 3 X2 – 4 X2 – 5 X2 – 6 X2 – 7 X2 – 8 X2 – 9 NC RS232B_RX RS232B_TX NC COM_GND NC NC NC PROGRAM ENABLE 03/05 Component Direction F32 -31 - Measuring variable 12V / 1A Earth - Input Input - Circuit diagram no.
Electric System M-30 LEXION 500 TIC Lex-e-M 03/05
01a Main power supply, diesel engine electric starting motor
Electric System 01a LEXION 500 TIC Main power supply, diesel engine electric starting motor Coordinates Key to diagram: Measured value table: A10 Fieldwork computer module (BIF/CAB)............................... 2-i-20 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 G1 G2 Battery ................................................................................ 7-o-20 Alternator ............................................................................
TIC LEXION 500 Electric System Description of function: Diesel engine electric starting motor 03/05 As a safety start switch, relay K53 is supplied with earth only when switch (Z57) on the ground speed control lever is in neutral position, K12 is switching and the threshing mechanism relay K13 is de-energized. The ignition lock (S64) then actuates the diesel engine starting motor (M21) via relay K53 with +50a.
Electric System LEXION 500 TIC Connector pin definition: Socket C Socket G Socket SL, P Interconnection list: from C3 C 15 C 22 to 1 K53 86 F01 e F70 a to 2 K56 86 F15 e G1 G 16 K53 87 C 18 DS 43 A10 34 P5 P13 K12 86 F29 a SL 1 1a-4 to 3 K58 86 to 4 MM 8 Lex-e-01a to 5 mm² 0.75 1.5 6.0 Colour bk-ye bk rd 4.0 1.0 bk-ye bl 0.75 1.
01s Main power supply, Diesel engine electric starting motor Montana 570-520
Electric System 01s LEXION Montana 570-520 TIC Main power supply, diesel engine electric starting motor - Montana 570-520 Coordinates Key to diagram: Measured value table: A10 Fieldwork computer module (BIF/CAB) ............................... 2-i-20 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 G1 G2 Battery.................................................................................7-o-20 Alternator ...................................................
TIC LEXION Montana 570-520 Electric System Description of function: Ground speed control lever The signal of ground speed control lever in neutral position (Z57) is required on Montana machines for releasing the gear shifting. Diesel engine electric starting motor As a safety start switch, relay K53 is supplied with earth only when switch (Z57) on the ground speed control lever is in neutral position, K12 is switching and the threshing mechanism relay K13 is de-energized.
Electric System LEXION Montana 570-520 TIC Connector pin definition: Socket C Socket G Socket P Interconnection list: from C3 C 15 C22 to 1 K53 86 F01 e F70 a to 2 K56 86 F15 e G1 G 16 K53 87 C 18 DS 43 A10 34 P5 P13 K12 86 F29 a SL 1 1s-4 to 3 K58 86 to 4 MM 8 Lex-e-01s to 5 mm² 0.75 1.5 6.0 Colour bk-ye bk rd 4.0 1.0 bk-ye bl 0.75 0.
02a Starting the diesel engine, diesel engine electric starting motor CATERPILLAR C12, C10, C9, 3126B
Electric System 02a LEXION 500 TIC Starting the diesel engine, diesel engine electric starting motor - CAT C12, C10, C9, 3126B Coordinates Key to diagram: A10 A15 Fieldwork computer module (BIF/CAB)............................... 2-i-20 Electronic engine control module ....................................... 3-p-18 D1 DS Diesel engine error code LED ............................................. 3-i-20 Diagnosis plug (63-pin) VIA.................................................
TIC LEXION 500 Electric System Description of function: Starting The safety start switch circuit of this engine is identical with the one used on the mechanically controlled engines. The engine controller module (A15) is activated via relay K51 by the ignition lock (S64). During the starting procedure, the engine controller module (A15) receives the speed signal from the sensor provided on the camshaft and starts the injection.
Electric System LEXION 500 TIC Connector pin definition: Socket G Socket O, W Socket SL Socket XM Interconnection list: from G2 G3 G4 G5 G7 G8 G10 to 1 SW 1 XM D XM E SH 2 F79 a SW 2 F34 a O9 O10 O12 A10 24 DS 1 F19 a SL8 O 10 DS 1 A10 19 W6 W7 F78 a F59 a XM A SH 1 XM A XM B XM D F59 a G2 G3 SH 1 SW 1 W7 2a-4 to 2 XM B to 3 DS 4 DS 4 A10 19 to 4 SL 8 Lex-e-02a to 5 mm² 1.5 1.0 1.0 1.0 Colour br gn gn-br wh 1.0 1.5 ye bk 1.5 1.5 2.
2b Starting the diesel engine, diesel engine electric starting motor Daimler - Chrysler DC 502 LA
Electric System 02b LEXION 500 TIC Starting the diesel engine, diesel engine electric starting motor- DC 502 LA Coordinates Key to diagram: A10 A15 A17 Fieldwork computer module (BIF/CAB)............................... 2-i-20 Electronic engine control module ....................................... 3-p-18 Engine adaptation module (ADM) ....................................... 2-i-20 D1 DS Diesel engine error code LED ............................................. 3-i-20 Diagnosis plug (63-pin) VIA......
TIC LEXION 500 Electric System Description of function: Starting The safety start switch circuit of this engine is identical with the one used on the mechanically controlled engines. The engine controller module (A15) is activated via relay K51 by the ignition lock (S64). During the starting procedure, the engine controller module (A15) receives the speed signal from the sensor provided on the camshaft and starts the injection.
Electric System LEXION 500 TIC Connector pin definition: Socket G Socket O, W Socket Z Socket DM Socket SL Interconnection list: from G2 G3 G4 G5 G7 G8 G10 to 1 to 2 SW 1 XM B to 4 XM D XM E SH 2 F79 a SW 2 F34 a O9 O10 O12 DS 1 SL8 O 10 W6 W7 F59 a Z1 -31 2b-4 to 3 DS 4 DS 4 A10 24 F78 a A10 19 DS 1 SL 8 mm² # # # # # # # Colour # # # # # # # 1.5 1.5 2.
02s Starting the diesel engine, Diesel engine speed adjustment CATERPILLAR C12, C10, C9, 3126B Montana 570-520 - with external MONTANA control unit - up to serial no.
Electric System 02s LEXION Montana 570-520 TIC Starting the diesel engine, diesel engine speed adjustment - CAT C12, C10, C9, 3126B, Montana 570-520 - with external MONTANA control unit (up to serial no. 582 00051, 581 00026; 580 00028) Coordinates Key to diagram: A10 A15 Fieldwork computer module (BIF/CAB) ............................... 2-i-20 Electronic engine control module .......................................3-p-18 D1 DS Diesel engine error code LED ...........................................
TIC LEXION Montana 570-520 Elecric System Description of function: Starting The engine controller module (A15) is activated via relay K51 by the ignition lock (S64). During the starting procedure, the engine controller module (A15) receives the speed signal from the sensor provided on the camshaft and starts the injection. Engine monitoring All sensors relevant for operation and monitoring of the engine are mounted on the engine wiring loom.
Electric System LEXION Montana 570-520 TIC Connector pin definition: Socket G Socket O, W Socket SL Socket XM Interconnection list: from G2 G3 G4 G5 G8 G10 to 1 SW 1 XM D XM E SH 2 SW 2 F34 a O9 O10 O12 A10 24 DS 1 F19 a to 2 XM B to 3 DS 4 DS 4 A10 19 SL7 SL8 O 10 DS 1 A10 19 W6 W7 F78 a F59 a XM A SH 1 XM A XM B XM D F59 a G2 G3 SH 1 SW 1 W7 2s-4 to 4 SL 8 Lex-e-02s to 5 mm² 1.5 1.0 1.0 1.0 1.0 1.5 Colour br gn gn-br wh ye bk 1.5 1.5 2.5 wh-ye wh-rd bk 1.0 1.
02t Starting the diesel engine, Diesel engine speed adjustment CATERPILLAR C12, C10, C9, 3126B Montana 570-520 - with integrated MONTANA control unit - from serial no.
Electric System 02t LEXION Montana 570-520 TIC Starting the diesel engine, diesel engine speed adjustment - CAT C12, C10, C9, 3126B, Montana 570-520 - with integrated MONTANA control unit (from serial no. 581 00027 to 581 00037) Coordinates Key to diagram: A10 A15 Fieldwork computer module (BIF/CAB) ............................... 2-i-20 Electronic engine control module .......................................3-p-18 D1 DS Diesel engine error code LED .............................................
TIC LEXION Montana 570-520 Elecric System Description of function: Starting The engine controller module (A15) is activated via relay K51 by the ignition lock (S64). During the starting procedure, the engine controller module (A15) receives the speed signal from the sensor provided on the camshaft and starts the injection. Engine monitoring All sensors relevant for operation and monitoring of the engine are mounted on the engine wiring loom.
Electric System LEXION Montana 570-520 TIC Connector pin definition: Socket G Socket O, W Socket SL Socket XM Interconnection list: from G2 G3 G4 G5 G8 G10 to 1 SW 1 XM D XM E SH 2 SW 2 F34 a O9 O10 O12 A10 24 DS 1 F19 a to 2 XM B to 3 DS 4 DS 4 A10 19 SL7 SL8 O 10 DS 1 A10 19 W6 W7 F78 a F59 a XM A SH 1 XM A XM B XM D F59 a G2 G3 SH 1 SW 1 W7 2t-4 to 4 SL 8 Lex-e-02t to 5 mm² 1.5 1.0 1.0 1.0 1.0 1.5 Colour br gn gn-br wh ye bk 1.5 1.5 2.5 wh-ye wh-rd bk 1.0 1.
3a Diesel engine cut-off system
Electric System 03a LEXION 500 TIC Diesel engine cut-off system Coordinates Key to diagram: Measured value table: DI DS Warning device diode PCB ................................................. 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 H19 H42 Alternator charging light ..................................................... 3-g-18 STOP warning light ............................................................
TIC LEXION 500 Electric System Description of function: Time relay K58 The electronic circuit in time relay K58 delays the release circuit to the individual consumers by approx. 1.5 sec. and therefore guarantees stable operating voltage for the starting procedure. Charging voltage warning Insufficient or absent charging voltage is indicated by alternator charging light (H19).
Electric System LEXION 500 TIC Error code list J 1939: 1/3 SPN FMI Description 94 0 1 3 4 13 15 17 Engine fuel pressure Fuel pressure above set range Fuel pressure below set range Fuel pressure sensor; open circuit or short-circuit with battery + Fuel pressure sensor; short-circuit with earth Fuel pressure sensor; calibration error High fuel pressure; warning Low fuel pressure; warning 100 Engine oil pressure 1 Oil pressure too low (engine power restricted) 3 Oil pressure sensor; open circuit or sho
TIC LEXION 500 Electric System Error code list J 1939: 2/3 164 Injection drive pressure sensor 0 Injection pressure outside of set range 3 Injection pressure sensor; open circuit or short-circuit with battery + 4 Injection pressure sensor; short-circuit with earth 11 Injection pressure system error 168 0 1 2 172 Engine intake air temperature 0 High intake air temperature (engine power restricted) 3 Intake air temperature sensor; open circuit or short-circuit with battery + 4 Intake air temperature sen
Electric System LEXION 500 TIC Error code list J 1939: 3/3 620 3 4 5 V power supply ECM 5 Volt sensor power supply; open circuit or short-circuit with battery + ECM 5 Volt sensor power supply; short-circuit with earth 9 J1939 communication J1939 communication not provided 639 651 Injection cylinder 1 11 1st cylinder injection – mechanical fault 652 Injection cylinder 2 11 2nd cylinder injection – mechanical fault 653 Injection cylinder 3 11 3rd cylinder injection – mechanical fault 654 Inject
TIC LEXION 500 Electric System Connector pin definition: Socket C Socket G Socket MM Socket C Socket G Socket MM Socket X4 Interconnection list: from C1 C 16 C 18 C 20 to 2 to 3 to 4 G 16 A10 34 K58 86 MM 8 A 18 G6 MM 8 03/05 to 1 K57 49a mm² 1.5 1.5 0.35 0.35 Colour bk br bl bk-br A 12 DI 13 1.0 bl-ye C 18 G 16 0.
Electric System 3a-8 LEXION 500 TIC Lex-e-03a 03/05
4a Road travel activation, master valve
Electric System 04a LEXION 500 TIC Road travel activation, master valve Coordinates Key to diagram: Measured value table: A45 Ground drive hydraulic motor brake restrictor module (HBM) .................................................................................. 4-i-20 DO DS D5 Master valve diode PCB...................................................... 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 Master valve DO diode PCB LED .....................
TIC LEXION 500 Electric System Description of function: Activation of road travel During road travel, the safety rocker switch (S52) must be locked in order to cut the power supply for all unnecessary electrical and hydraulic functions. Master valve In order to be able to build up the necessary working pressure for many hydraulic controls, the neutral hydraulic circulation must be blocked (see also the "Hydraulic system" section).
Electric System LEXION 500 TIC Connector pin definition: Socket N, O, V Socket P Socket Y17, Y18, Y19, Y20, Y77 Interconnection list: from N6 K49/85 mm² 0.5 Colour br-bk O 12 F19 a 2.5 bk P 12 -31 2.5 br V 10 V 11 V 12 A45/2 1.5 2.5 2.
04s Road travel activation, master valve Montana 570-520 - with external MONTANA control unit - up to serial no.
Electric System 04s LEXION Montana 570-520 TIC Road travel activation, working hydraulics master valve, Montana 570-520 - with external MONTANA control unit (up to serial no. 582 00051, 581 00026; 580 00028) Coordinates Key to diagram: Measured value table: A35 A36 A45 Montana control unit module ............................................... 7-i-18 Montana gearshift control module ......................................2-h-20 Ground drive hydraulic motor brake restrictor module (HBM) ...............
TIC LEXION Montana 570-520 Electric System Description of function: Activation of road travel During road travel, the road travel switch (S52) must be locked in order to cut the power supply for all unnecessary electrical and hydraulic functions. Working hydraulics master valve In order to be able to build up the necessary working pressure for many hydraulic controls, the neutral hydraulic circulation must be blocked (see also the "Hydraulic system" section).
Electric System LEXION Montana 570-520 TIC Connector pin definition: Socket N, O, V Socket P, SL, XKP Socket RD Socket Y77, Y128 Interconnection list: from N6 to 1 K49/85 O 12 P 12 to 2 to 3 to 4 mm² 0.5 Colour br-bk F19 a 2.5 bk -31 2.5 br 1.5 1.5 0.75 0.75 rd-bk rd-bk br bk-vi 1.5 2.5 2.5 pi-wh br br 1.5 1.5 2.
04t Road travel activation, master valve Montana 570-520 - with integrated MONTANA control unit - from serial no.
Electric System 04t LEXION Montana 570-520 TIC Road travel activation, working hydraulics master valve, Montana 570-520 - with integrated MONTANA control unit (from serial no. 581 00027 to 581 00037) Coordinates Key to diagram: Measured value table: A42 A45 MONTANA GEN II module .................................................3-h-17 Ground drive hydraulic motor brake restrictor module (HBM) ............................................ 4-i-20 B90 Brake accumulator pressure sensor/switch............
TIC LEXION Montana 570-520 Electric System Description of function: Activation of road travel During road travel, the road travel switch (S52) must be locked in order to cut the power supply for all unnecessary electrical and hydraulic functions. Working hydraulics master valve In order to be able to build up the necessary working pressure for many hydraulic controls, the neutral hydraulic circulation must be blocked (see also the "Hydraulic system" section).
Electric System LEXION Montana 570-520 TIC Connector pin definition: Socket N, O, V Socket P, SL, XKP Connector KC Socket Y77, Y128 Socket RD Interconnection list: from KC 1 KC 3 to 1 N6 to 2 to 3 to 4 mm² 1.0 1.0 Colour bl-bk wh-bl K49/85 0.5 br-bk O 12 F19 a 2.5 bk P 12 -31 2.5 br 1.5 1.5 0.75 0.75 rd-bk rd-bk br bk-vi 1.5 2.5 2.5 rd-wh br br 1.5 1.5 2.
5a Terminal, keyboard, rotary switch, printer
Electric System 05a LEXION 500 TIC Terminal, keyboard, rotary switch, printer Coordinates Key to diagram: A30 Terminal.............................................................................. 3-g-17 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 K49 K56 K57 Road travel main relay ........................................................ 4-i-20 Electronic unit plus relay ..................................................... 4-i-20 Transducer ..............
TIC LEXION 500 Electric System Description of function: Connectors 03/05 Connector A is connected with signal inputs from switches whose actuated or non-actuated states allow the terminal to identify the machine functions. The analogue signals of the machine sensors are converted by the corresponding modules (A10/A12) and read by the terminal as digital signals from the CAN bus system.
Electric System LEXION 500 TIC Connector pin definition: Connector A Socket MA Interconnection list: from A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A14 A15 A16 A17 A18 A 19 A20 A21 A22 A23 A 28 to 1 U 10 BB 22 BB 21 MN 4 B 20 G 14 B 19 A34 8L MH 6 MH 8 T8 G6 MH 5 W9 W5 K23 87a K57 49a A10 40 MO 7 A28 3 B 13 A10 13 F32 a 31 Earth F51 a F31 a MA 10 -31 5a-4 to 2 SL 20 to 3 U 10 to 4 to 5 DS 33 W4 K24 85 DS 16 H6 A34 4R W3 H5 DS 15 M 21 Y2 DI 13 K62 85 DI 4 SL 6 MP 3 MU 3 SL 4 A16 3 MV 3
6a CAN bus, module power supply for diesel engines CATERPILLAR - C12, C10, C9, 3126B
Electric System 06a 6a-2 LEXION 500 TIC CAN bus, module power supply, for diesel engine CATERPILLAR - C12, C10, C9, 3126B Lex-e-06a 03/05
TIC LEXION 500 Electric System Coordinates Key to diagram: A1 A8 A9 A10 A12 A13 A15 A16 A21 A25 A27 A28 A30 A37 A38 A45 A46 A51 A65 A66 AGROCOM Terminal ...........................................................2-i-17 AUTOCONTOUR module (CAC) .........................................2-i-20 AUTOPILOT module............................................................2-i-20 Fieldwork computer module (BIF/CAB)) ..............................2-i-20 Speed monitor module (DZW) ................................
Electric System LEXION 500 TIC Description of function: CAN bus (Controller Area Network) - Measured value table CAN bus Data exchange between electronic components using a serial network. CAN high (Ueff) 1.9 ± 0.2 Volt approx. 2.5 Volt approx. 1.9 Volt approx. 2.5 Volt > 1.9 Volt < 1.9 Volt CAN low (Ueff) 3.2 ± 0.2 Volt approx. 2.5 Volt > 3.2 Volt < 3.2 Volt approx. 3.2 Volt approx. 3.
TIC LEXION 500 Electric System Connector pin definition: Connector B, E Socket MO, MP, MR, MU, MV, MW Socket SL Socket X Socket XM Socket R1 (A38) Connector XA Socket XA Socket XD Connector XB Socket XB Connector XC Socket XC Socket XV3 Socket X27 03/05 Lex-e-06a 6a-5
Electric System LEXION 500 TIC Interconnection list: from B2 B13 B24 B25 to 1 F17 a A10 40 MO 7 A28 3 DS 62 A 20 B 14 DS 63 A 20 MO 4 B 24 31 Earth E1 E12 E13 31 Earth 31 Earth F77 a E30 A 20 B 14 DS 63 A10 13 MO 4 A28 16 A12 16 E 30 MR 4 MP 4 MU 4 SL 5 A16 16 MV 4 A25 16 0.75 ye E31 A 19 B 13 DS 62 A 19 A10 40 MO 7 A28 3 A10 40 A12 3 E 31 MR 3 A12 3 MP 3 MU 3 SL 4 MP 3 A16 3 MV 3 A25 3 A16 3 0.75 or E36 31 Earth 1.
TIC LEXION 500 Electric System Interconnection list: from MP 1 MP2 MP3 MP4 MR1 MR2 MR3 MR4 MU1 MU2 MU3 MU4 03/05 to 1 F09 a 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 A28 15 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 B 24 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 to 2 to 3 to 4 to 5 A10 40 MO 7 A28 3 MW 3 A10 13 MO 4 A28 16 MW 4 A12 3 E 31 MR 3 A45 3 A12 16 E 30 MR 4 A45 9 MP 3 MU 3 SL 4 A16 3 MV 3 A25 3 MP 4 MU 4 SL 5 A16 16 MV 4 A25 16 A12 3 E 31 MR 3 A45 3 A12 1
Electric System LEXION 500 TIC Interconnection list: from MV2 MV3 to 2 to 3 to 4 to 5 A10 40 MO 7 A28 3 MW 3 A10 13 MO 4 A28 16 MW 4 A12 3 E 31 MR 3 A45 3 A12 16 E 30 MR 4 A45 9 MP 3 MU 3 SL 4 A16 3 MV 3 A25 3 MP 4 MU 4 SL 5 A16 16 MV 4 A25 16 F02 a 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 MV 1 A25 15 A10 40 MO 7 A28 3 A45 3 A10 13 MO 4 A28 16 A45 9 A12 3 E 31 MR 3 MP 3 MU 3 SL 4 A16 3 MV 3 A25 3 A12 16 E 30 MR 4 MP 4 MU 4 SL 5 A16 16 MV 4 A25 16 A10 40 MO 7 A28 3 A8 3 A10
6b CAN bus, module power supply for diesel engine Daimler - Chrysler DC 502 LA
Electric System 06b 6b-2 LEXION 500 TIC CAN bus, module power supply, for diesel engine Daimler - Chrysler DC 502 LA Lex-e-06b 03/05
TIC LEXION 500 Coordinates Key to diagram: A1 A8 A9 A10 A12 A13 A15 A17 A16 A21 A25 A27 A28 A30 A37 A38 A45 A46 A65 A66 AGROCOM Terminal ...........................................................2-i-17 AUTOCONTOUR module (CAC) .........................................2-i-20 AUTOPILOT module............................................................2-i-20 Fieldwork computer module (BIF/CAB) ...............................2-i-20 Speed monitor module (DZW) .............................................
Electric System LEXION 500 TIC Description of function: CAN bus (Controller Area Network) - Measured value table CAN bus Data exchange between electronic components using a serial network. CAN high (Ueff) 1.9 ± 0.2 Volt approx. 2.5 Volt approx. 1.9 Volt approx. 2.5 Volt > 1.9 Volt < 1.9 Volt CAN low (Ueff) 3.2 ± 0.2 Volt approx. 2.5 Volt > 3.2 Volt < 3.2 Volt approx. 3.2 Volt approx. 3.
TIC LEXION 500 Electric System Connector pin definition: Connector B, E Socket MO, MP, MR, MU, MV, MW Socket SL Socket X Socket XM Socket DM Connector XA Socket XA Socket R1 (A38) Connector XB Socket XB Socket XD Connector XC Socket XC Socket XV3 12/03 Lex-e-06b 6b-5
Electric System LEXION 500 TIC Interconnection list: from B2 B 13 B24 B25 to 1 F17 a A10 40 MO 7 A28 3 DS 62 A 20 B 14 DS 63 A 20 MO 4 B 24 31 Earth E1 E12 E13 31 Earth 31 Earth F77 a E30 A 20 B 14 DS 63 A10 13 MO 4 A28 16 A12 16 E 30 MR 4 MP 4 MU 4 SL 5 A16 16 MV 4 A25 16 0.75 ye E31 A 19 B 13 DS 62 A 19 A10 40 MO 7 A28 3 A10 40 A12 3 E 31 MR 3 A12 3 MP 3 MU 3 SL 4 MP 3 A16 3 MV 3 A25 3 A16 3 0.75 or E36 31 Earth 1.
TIC LEXION 500 Electric System Interconnection list: from MP 1 MP2 MP3 MP4 MR1 MR2 MR3 MR4 MU1 MU2 MU3 MU4 12/03 to 1 F09 a 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 A28 15 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 B 24 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 to 2 to 3 to 4 to 5 A10 40 MO 7 A28 3 MW 3 A10 13 MO 4 A28 16 MW 4 A12 3 E 31 MR 3 A45 3 A12 16 E 30 MR 4 A45 9 MP 3 MU 3 SL 4 A16 3 MV 3 A25 3 MP 4 MU 4 SL 5 A16 16 MV 4 A25 16 A12 3 E 31 MR 3 A45 3 A12 1
Electric System LEXION 500 TIC Interconnection list: from MV2 MV3 to 2 to 3 to 4 to 5 A10 40 MO 7 A28 3 MW 3 A10 13 MO 4 A28 16 MW 4 A12 3 E 31 MR 3 A45 3 A12 16 E 30 MR 4 A45 9 MP 3 MU 3 SL 4 A16 3 MV 3 A25 3 MP 4 MU 4 SL 5 A16 16 MV 4 A25 16 F02 a 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 MV 1 A25 15 A10 40 MO 7 A28 3 A45 3 A10 13 MO 4 A28 16 A45 9 A12 3 E 31 MR 3 MP 3 MU 3 SL 4 A16 3 MV 3 A25 3 A12 16 E 30 MR 4 MP 4 MU 4 SL 5 A16 16 MV 4 A25 16 A10 40 MO 7 A28 3 A8 3 A10
06s CAN bus, module power supply Montana 570-520 - with external MONTANA control unit - up to serial no.
Electric System 06s 6s-2 LEXION Montana 570-520 TIC CAN bus, module power supply, Montana 570-520 - with external MONTANA control unit (up to serial no.
TIC LEXION Montana 570-520 Electric System Coordinates Key to diagram: A1 A8 A9 A10 A12 A13 A15 A16 A21 A25 A27 A28 A30 A35 A38 A45 A40 A41 A46 A51 AGROCOM terminal ............................................................2-i-17 AUTOCONTOUR module (CAC) .........................................2-i-20 AUTOPILOT module............................................................2-i-20 Fieldwork computer module (BIF/CAB) ...............................2-i-20 Speed monitor module (DZW) ...................
Electric System Description of function: CAN bus (Controller Area Network) - Measured value table CAN bus LEXION Montana 570-520 TIC 1/2 Data exchange between electronic components via a serial network. CAN high (Ueff) 1.9 ± 0.2 Volt approx. 2.5 Volt approx. 1.9 Volt approx. 2.5 Volt > 1.9 Volt < 1.9 Volt CAN low (Ueff) 3.2 ± 0.2 Volt approx. 2.5 Volt > 3.2 Volt < 3.2 Volt approx. 3.2 Volt approx. 3.
TIC LEXION Montana 570-520 Description of function: AUTOCONTOUR (CAC) Settings for Montana machines Electric System 2/2 The adaptation of the AUTOCONTOUR (CAC) and the axle control systems requires special settings for Montana machines. Cutterbar spring setting The 5 mm cutterbar spring setting (see also Operator's Manual) must be made at a 50 % axle position. Check of cutterbar spring setting Check setting dimension when travelling downhill with the axle cylinders fully extended.
Electric System LEXION Montana 570-520 TIC Connector pin definition: Connector B, E Socket MO, MP, MR, MU, MV, MW Socket SL Socket X Socket XM Socket R1 (A38) Connector XA Socket XA Socket XD Connector XB Socket XB Connector XD2 Connector XC Socket XC Socket XV3 6s-6 Lex-e-06s 03/04
TIC LEXION Montana 570-520 Electric System Interconnection list: from A35-1 A35-14 A35-15 A35-23 A35-24 A35-25 A35-26 A35-28 A35-29 A35-37 A35-38 A35-39 A35-40 mm² 1.5 1.5 1.5 1.0 1.0 1.0 1.0 1.5 1.0 1.0 1.0 1.0 1.0 Colour rd-wh br rd-wh ye br-bl wh-pi br-bl br rd-bk bk-bl wh-or bk-or wh-vi A40-13 A40-14 A40-27 A40-28 A40-40 A40-41 0.75 1.5 0.75 1.5 0.75 0.75 ye rd-bk wh-or br or gr A41-1 A41-2 A41-3 A41-4 1.0 1.0 0.75 0.75 bk-bl br-bl wh-or gr 1.5 1.0 bk-bl or 1.0 ye 1.5 1.
Electric System LEXION Montana 570-520 TIC Interconnection list: from E1 E12 E13 to 1 31 Earth 31 Earth F77 a to 2 to 3 to 4 to 5 mm² 1.5 1.5 1.5 Colour br br bk-bl E30 A 20 B 14 DS 63 A10 13 MO 4 A28 16 A12 16 E 30 MR 4 MP 4 MU 4 SL 5 A16 16 MV 4 A25 16 0.75 ye E31 A 19 B 13 DS 62 A 19 A10 40 MO 7 A28 3 A10 40 A12 3 E 31 MR 3 A12 3 MP 3 MU 3 SL 4 MP 3 A16 3 MV 3 A25 3 A16 3 0.75 or E36 31 Earth 1.5 br MO4 A 20 B 14 DS 63 A8 16 F17 a A 19 B 13 DS 62 A8 3 31 Earth 1.0 ye 1.
TIC LEXION Montana 570-520 Electric System Interconnection list: from MR1 MR2 MR3 MR4 MU1 MU2 MU3 MU4 MV2 MV3 MV4 MV5 MW 1 MW2 MW3 MW4 03/04 to 1 A28 15 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 B 24 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 F57 a F02 a 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 to 2 F54 a to 3 to 4 to 5 A10 40 MO 7 A28 3 MW 3 A10 13 MO 4 A28 16 A12 3 E 31 MR 3 A45 3 A12 16 E 30 MR 4 MP 3 MU 3 SL 4
Electric System LEXION Montana 570-520 TIC Interconnection list: von SL4 SL14 SL21 to 1 A 19 B 13 DS 62 MW 3 A 20 B 14 DS 63 A8 16 F17 a 31 Earth X1 X12 31 Earth 31 Earth SL5 6s-10 to 2 A10 40 MO 7 A28 3 A8 3 A10 13 MO 4 A28 16 A45 9 MO 5 to 3 A12 3 E 31 MR 3 to 4 MP 3 MU 3 A45 3 to 5 A16 3 MV 3 A25 3 mm² 0.75 Colour or A12 16 E 30 MR 4 MP 4 MU 4 MW 4 A16 16 MV 4 A25 16 0.75 ye 0.75 2.5 bk-bl br 2.5 2.
06t CAN bus, module power supply Montana 570-520 - with integrated MONTANA control unit - from serial no.
Electric System 06t 6t-2 LEXION Montana 570-520 TIC CAN bus, module power supply, Montana 570-520 - with integrated MONTANA control unit (from serial no.
TIC LEXION Montana 570-520 Electric System Coordinates Key to diagram: A1 A8 A9 A10 A12 A13 A15 A16 A21 A25 A27 A28 A30 A38 A45 A42 A46 A51 A65 A66 AGROCOM terminal ............................................................2-i-17 AUTOCONTOUR module (CAC) .........................................2-i-20 AUTOPILOT module............................................................2-i-20 Fieldwork computer module (BIF/CAB) ...............................2-i-20 Speed monitor module (DZW) ...................
Electric System Description of function: CAN bus (Controller Area Network) - Measured value table CAN bus (50 kB) Measured value table MONTANA CAN bus (250 kB) LEXION Montana 570-520 TIC 1/2 Data exchange between electronic components via a serial network. CAN high (Ueff) 1.9 ± 0.2 Volt approx. 2.5 Volt approx. 1.9 Volt approx. 2.5 Volt > 1.9 Volt < 1.9 Volt CAN low (Ueff) 3.2 ± 0.2 Volt approx. 2.5 Volt > 3.2 Volt < 3.2 Volt approx. 3.2 Volt approx. 3.2 Volt CAN-high 2.52 V ± 0.1 V eff. 2.50 V 13.
TIC LEXION Montana 570-520 Description of function: AUTOCONTOUR (CAC) Settings for Montana machines Electric System 2/2 The adaptation of the AUTOCONTOUR (CAC) and the axle control systems requires special settings for Montana machines. Cutterbar spring setting The 5 mm cutterbar spring setting (see also Operator's Manual) must be made at a 50 % axle position. Check of cutterbar spring setting Check setting dimension when travelling downhill with the axle cylinders fully extended.
Electric System LEXION-Montana 570-520 TIC Connector pin definition: Connector B, E Socket MO, MP, MR, MU, MV, MW Socket SL Socket X Connector XA Socket XA Connector XB Socket XB Connector XC Socket XC 6t-6 Lex-e-06t Socket R1 (A38, A46) 03/05
TIC LEXION Montana 570-520 Electric System Connector pin definition: Socket XD Connector XD2 Connector XFL Connector XGSM Socket XM Connector XQ Socket XV3 03/05 Lex-e-06t 6t-7
Electric System LEXION Montana 570-520 TIC Interconnection list: from A42 X1/01 A42 X1/02 A42 X1/04 A42 X1/05 A42 X1/06 A42 X1/07 A42 X1/08 A42 X1/09 A42 X1/14 A42 X1/15 A42 X1/28 A42 X1/29 A42 X1/42 to 1 to 2 to 3 to 4 to 5 B2 B 13 F17 a A10 40 MO 7 A28 3 DS 62 A 20 B 14 DS 63 A 20 MO 4 B 24 31 Earth MO 5 A12 3 E 31 MR 3 A 19 A10 13 MO 4 A28 16 A10 13 E 30 F03 a SL 14 MP 3 MU 3 SL 4 A16 3 MV 3 A25 3 A8 3 MW 3 A45 3 MP 4 MU 4 SL 5 MP 4 MV 4 A16 16 MV 4 A25 16 A16 16 B 14 B24 B25 6t-8 A12
TIC LEXION Montana 570-520 Electric System Interconnection list: from E1 E12 E13 to 1 31 Earth 31 Earth F77 a to 2 to 3 to 4 to 5 mm² 1.5 1.5 1.5 Colour br br bk-bl E30 A 20 B 14 DS 63 A10 13 MO 4 A28 16 A12 16 E 30 MR 4 MP 4 MU 4 SL 5 A16 16 MV 4 A25 16 0.75 ye E31 A 19 B 13 DS 62 A 19 A10 40 MO 7 A28 3 A10 40 A12 3 E 31 MR 3 A12 3 MP 3 MU 3 SL 4 MP 3 A16 3 MV 3 A25 3 A16 3 0.75 or E36 31 Earth 1.5 br 1.5 br 1.0 ye 1.0 1.
Electric System LEXION Montana 570-520 TIC Interconnection list: from MR1 MR2 MR3 MR4 MU1 MU2 MU3 MU4 MV2 MV3 MV4 MV5 MW 1 MW2 MW3 MW4 6t-10 to 1 A28 15 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 B 24 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 F57 a F02 a 31 Earth A 19 B 13 DS 62 A8 3 A 20 B 14 DS 63 A8 16 to 2 F54 a to 3 to 4 to 5 A10 40 MO 7 A28 3 MW 3 A10 13 MO 4 A28 16 A12 3 E 31 MR 3 A45 3 A12 16 E 30 MR 4 MP 3 MU 3 SL 4
TIC LEXION Montana 570-520 Electric System Interconnection list: from SL4 SL14 SL21 to 1 A 19 B 13 DS 62 MW 3 A 20 B 14 DS 63 A8 16 F17 a 31 Earth X1 X12 31 Earth 31 Earth SL5 03/05 to 2 A10 40 MO 7 A28 3 A8 3 A10 13 MO 4 A28 16 A45 9 MO 5 to 3 A12 3 E 31 MR 3 to 4 MP 3 MU 3 A45 3 to 5 A16 3 MV 3 A25 3 mm² 0.75 Colour or A12 16 E 30 MR 4 MP 4 MU 4 MW 4 A16 16 MV 4 A25 16 0.75 ye 0.75 2.5 bk-bl br 2.5 2.
Electric System 6t-12 LEXION Montana 570-520 TIC Lex-e-06t 03/05
7a Threshing mechanism circuit
Electric System 07a LEXION 500 TIC Threshing mechanism circuit Coordinates Key to diagram: Measured value table: A10 Fieldwork computer module (BIF/CAB)............................... 3-I-20 K14 K49 Threshing mechanism relay ................................................ 4-i-20 Road travel main relay ........................................................ 4-i-20 S25 Main drive switch (threshing mechanism clutch)................ 3-h-17 Y21 Threshing mechanism clutch solenoid coil.............
TIC LEXION 500 Electric System Description of function: Threshing mechanism circuit Relay K58 must be actuated by the alternator (G2) and relay K49 must be actuated by unlocking the road travel switch (S52) as pre-conditions for the threshing mechanism drive. The threshing mechanism clutch switch (S25) controls relay K14 and supplies solenoid coil (Y21) with power.
Electric System LEXION 500 TIC Connector pin definition: Socket N, W Socket P Socket Y21 Interconnection list: from N9 N 10 to 1 K13/85 K14/85 P 12 -31 W1 F22 a 7a-4 to 2 K63 86 to 3 MN 2 to 4 A10 20 Lex-e-07a to 5 DS 52 mm² 0.5 0.5 Colour rd-vi gr-bl 2.5 br 1.
08a Concave adjustment / Threshing drum variable-speed drive
Electric System 08a LEXION 500 TIC Concave adjustment / Threshing drum variable-speed drive Coordinates Key to diagram: Note: A8 A10 A12 AUTOCONTOUR module (CAC) ........................................ 2-i-20 Fieldwork computer module (BIF/CAB)............................... 2-i-20 Speed monitor module (DZW)............................................. 2-i-20 B11 B30 Threshing drum speed sensor............................................. 5-i-16 Concave position sensor ............................
TIC Description of function: LEXION 500 Electric System 1/2 Threshing drum variablespeed drive When the threshing mechanism is engaged, a CAN bus signal is transmitted to the fieldwork computer module A10 by the +/- pushbuttons (T19/T26) provided that the function pre-selection rotary switch (T11) is set to the threshing drum position. The fieldwork computer module A10 controls the corresponding solenoid coils (Y19/Y20).
Electric System Description of function: LEXION 500 TIC 2/2 Concave display Sensor (B30) receives the necessary 12 V reference voltage from the power supply relay K52. The speed monitor module (A12) converts the analogue signal from sensor (B30) into a digital signal which is displayed on terminal (A30) via the CAN bus.
TIC LEXION 500 Electric System Connector pin definition: Connector B Socket Q V Socket B30 Socket Y17, Y18, Y19, Y20 Interconnection list: from B 30 B 31 B 32 B 33 to 1 F63 a A8 8 A12 11 BB 12 E 37 to 2 BB 13 BB 10 BB 11 A8 2 Bridge a A16 2 CB 2 Q4 A16 20 K2 30 A16 18 F26 a K3 86 K1 86 K3 30 V1 V2 V7 V8 V 11 V 12 A10 29 A10 15 A12 13 A12 12 -31 -31 03/05 to 3 MR 5 E 25 to 4 MU 8 DS 48 to 5 DS 57 mm² 1.0 Colour bk-ye Q 12 Z8 A 34 1.0 1.0 gn-wh pi-bl K1 30 K4 86 K2 86 K4 30 1.
Electric System 08a-6 LEXION 500 TIC Lex-e-08a 03/05
09a Rotor flap adjustment / Rotor variable-speed drive
Electric System 09a LEXION 500 TIC Rotor flap adjustment / Rotor variable-speed drive Coordinates Key to diagram: Measured value table: 09a-2 Lex-e-09a 03/05 A10 A12 A38 Fieldwork computer module (BIF/CAB)............................... 2-i-17 Speed monitor module (DZW)............................................. 2-i-17 RIO rotor module .............................................................. 4-m-20 B24 Rotor speed sensor ............................................................
TIC LEXION 500 Electric System Description of function: Rotor variable-speed drive To change the rotor speed, the road travel activation switch S52 and the main drive switch (threshing mechanism clutch) S25 must be actuated. A CAN bus signal is transmitted to the rotor module A38 by the +/pushbuttons (T19/T26) provided that the function pre-selection rotary switch (T11) is set to the rotor position. The rotor module A38 controls the corresponding solenoid coils (Y98/Y99).
Electric System LEXION 500 TIC Connector pin definition: Connector B Socket P Socket X Socket Y98, Y99 Socket RO (A38) Socket R1 (A38) 09a-4 Socket XR Lex-e-09a 03/05
TIC LEXION 500 Electric System Interconnection list: from B3 mm² 1.5 Colour bk-vi 1.5 1.0 1.0 bk bl-or bl XR -1 XR -2 XR -3 XR -4 XR -5 1.5 1.5 0.75 0.75 0.75 wh-bl wh-rd gn-gr gn gn-br X-1 X-2 X-3 X-4 X-5 1.0 1.0 1.0 1.0 1.
Electric System 09a-6 LEXION 500 TIC Lex-e-09a 03/05
10a Fan variable-speed drive
Electric System 10a LEXION 500 TIC Fan variable-speed drive Coordinates Key to diagram: Measured value table: A10 Fieldwork computer module (BIF/CAB)............................... 2-i-20 B15 Fan speed sensor.............................................................. 7--k-16 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 K14 K37 K38 K49 K63 Threshing mechanism relay ................................................
TIC LEXION 500 Electric System Description of function: Fan variable-speed drive When the threshing mechanism is engaged, relay K14 actuates relay K63, thus supplying relays K37 and K38 with earth at pin 85. A CAN bus signal is transmitted to the fieldwork computer module (BIF/CAB) A10 by the +/- pushbuttons (T19/T26) provided that the function pre-selection rotary switch (T11) is set to the fan position. The fieldwork computer module (BIF/CAB) A10 actuates the corresponding relay K37 or K38 via pin 86.
Electric System LEXION 500 TIC Connector pin definition: Socket Y Interconnection list: from Y5 Y6 10a-4 to 1 K37 30 K38 30 to 2 DS 8 DS 9 to 3 to 4 Lex-e-10a to 5 mm² 2.5 2.
11a Sieve adjustment
Electric System 11a LEXION 500 TIC Sieve adjustment Coordinates Key to diagram: Measured value table: 11a-2 Lex-e-11a 03/05 A25 Sieve adjustment module .................................................... 2-i-20 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 K41 K42 K43 K44 K49 Upper sieve adjustment relay (close).................................. 4-i-20 Upper sieve adjustment relay (open) ..................................
TIC LEXION 500 Electric System Description of function: Adjustment motor circuit A CAN bus signal is transmitted to the sieve adjustment module A25 by the +/- pushbuttons (T19/T26) provided that the function pre-selection rotary switch (T11) is set to a sieve position. The sieve adjustment module A25 actuates the corresponding relay K41 (K43) or K42 (K44) on pin 86.
Electric System LEXION 500 TIC Connector pin definition: Connector B Connector M12, M23 Interconnection list: from B7 B8 B9 B 10 B 11 B 26 B 27 B 28 B 29 B 33 B 34 B 35 B 36 11a-4 to 1 K43 86 K44 86 K41 86 K42 86 F71 a K41 30 K42 30 K43 30 K44 30 BB 12 E 37 DS 46 A25 23 A25 22 to 2 A25 14 A25 13 A25 12 A25 1 A25 20 to 3 to 4 to 5 A8 2 Bridge a A25 8 A16 2 CB 2 Q 12 Z8 A 34 Lex-e-11a mm² 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 Colour bl-wh bl-ye bl-gr bl-gn bl-rd gn-bl gn-vi gn-ye gn-gr 1.0 1.
12a Deflector adjustment
Electric System 12a LEXION 500 TIC Deflector adjustment Coordinates Key to diagram: Measured value table: 12a-2 Lex-e-12a 03/05 A10 A46 Fieldwork computer module (BIF/CAB)............................... 2-i-20 RIO deflector adjustment module........................................ 2-i-20 K49 Road travel main relay ........................................................ 4-i-20 M22 Deflector adjustment motor ................................................
TIC LEXION 500 Electric System Description of function: Adjustment motor circuit 03/05 To adjust the deflector, the road travel activation switch S52 and the main drive switch (threshing mechanism clutch) S25 must be actuated. According to the setting of the set value potentiometer (R29) in the cab, the deflector adjustment module (A46) controls the positioning motor (M22) until the set value matches that of the integrated actual value potentiometer (R28).
Electric System LEXION 500 TIC Connector pin definition: Connector A Socket MO Socket RO (A46) Socket R1 (A46) Socket XU Interconnection list: from A 24 A 29 A 30 A 34 to 1 A10 38 A10 31 A10 26 B 33 E 37 MO 6 F66 a to 2 to 3 to 4 to 5 BB 12 Bridge a A8 2 CB 2 A16 2 Z8 Q 12 XU-1 XU -2 XU -3 XU -4 XU -5 12a-4 Lex-e-12a mm² 0.35 0.35 0.22 0.22 Colour wh-br gr-gn wh-bk br-bk 1.5 bk-vi 1.0 1.0 1.0 1.0 1.
13a Straw and chaff spreader Uni-spreader - LEXION 580
Electric System 13a LEXION 500 TIC Straw and chaff spreader, uni-spreader - LEXION 580 Coordinates Key to diagram: Measured value table: 13a-2 Lex-e-13a 03/05 A10 A28 Fieldwork computer module (BIF/CAB)............................... 2-i-20 Uni-spreader module (VGS)................................................ 2-i-20 B71 Uni-spreader position sensor .............................................. 6-t-18 DS Diagnosis plug (63-pin) VIA.................................................
TIC LEXION 500 Electric System Description of function: Uni-spreader circuit 03/05 When the uni-spreader is in working position, the straw chopper / unispreader working position switch (Z58) is closed. In the straw chopper position, the limit switch (Z59) is closed by swinging the straw guide plate. The uni-spreader module (A28) thus receives the signal for actuating the solenoid coils (Y83/Y84).
Electric System LEXION 500 TIC Connector pin definition: Connector A, BB Connector MN Socket B71 Socket X6, X7 Socket Y Socket Y78, Y83, Y84 13a-4 Lex-e-13a 03/05
TIC LEXION 500 Electric System Interconnection list: from A 24 A 29 A 30 A 34 mm² 0.35 0.35 0.22 Colour wh-br gr-gn wh-bk 0.22 br-bk 1.5 1.0 1.0 bl rd-gr bl-gn 2.5 2.5 2.5 1.5 wh-rd wh-bl bl-wh bk-or X6-6 X6-7 0.75 2.5 br-bl bl-wh X7-1 X7-2 X7-3 X7-4 X7-5 X7-7 1.5 1.5 1.5 1.0 1.0 1.5 br wh-rd wh-bl gn-gr gn bk-vi 2.5 2.
Electric System 13a-6 LEXION 500 TIC Lex-e-13a 03/05
13b Straw and chaff spreader Radial spreader
Electric System 13b LEXION 500 TIC Straw and chaff spreader, radial spreader Coordinates Key to diagram: A10 A51 Fieldwork computer module (BIF/CAB) ............................... 2-i-20 Radial spreader module...................................................... 5-s-18 B129 Deflector position right sensor ............................................6-u-17 B129.1 Deflector position left sensor ..............................................6-u-19 K49 Road travel main relay............................
TIC LEXION 500 Electric System Description of function: Deflector drive / radial spreader circuit When the radial spreader is in chopping position, the actual value switch (Z58) is closed (see circuit diagram 19b). With the threshing mechanism and straw chopper engaged (K14/87), module A51 activates the radial spreader deflector drive ON/OFF solenoid coil Y179 (see circuit diagram 7a and 19b).
Electric System LEXION 500 TIC Connector pin assignment: Connector A Connector B129 Connector MO Connector X7 Connector X27 Socket Y175 - Y179 13b-4 Lex-e-13b 03/05
TIC LEXION 500 Electric System Interconnection list: from A 24 A 29 A 30 A 34 to 1 A10 38 A10 31 A10 26 B 33 E 37 to 2 to 3 to 4 to 5 mm² 0.35 0.35 0.22 Colour wh-br gr-gn wh-bk BB 12 Bridge a A8 2 CB 2 A16 2 Z8 Q 12 0.22 br-bk 1.0 rd-gr 2.5 1.5 br bk-vi X7-4 1.0 rd-gr X27-3 X27-5 X27-6 1.5 1.0 1.5 bk - vi br br B129-1 B129-2 B129-3 0.75 0.75 0.75 br-gn rd-gr wh-vi B129.1-1 B129.1-2 B129.1-3 0.75 0.75 0.
Electric System 13b-6 LEXION 500 TIC Lex-e-13b 03/05
14a Swinging the grain tank unloading tube
Electric System 14a LEXION 500 TIC Swinging the grain tank unloading tube Coordinates Key to diagram: Measured value table: 14a-2 Lex-e-14a 03/05 A34 Grain tank module ............................................................... 2-i-20 DO DS Master valve diode PCB...................................................... 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 K49 Road travel main relay ........................................................
TIC LEXION 500 Electric System Description of function: Swinging the grain tank unloading tube The grain tank unloading tube swing function is controlled by the grain tank module A34. With the road travel circuit unlocked, the grain tank module A34 is supplied with power. Depending on the direction (swinging in or out), the switches (S87/S88) transmit an earth signal to the grain tank module A34.
Electric System LEXION 500 TIC Connector pin definition: Socket MA, V Socket M Socket X8 Socket Y33, Y34 Interconnection list: from MA10 to 1 31 Earth M 18 M 19 A34 6R A34 5R V3 V4 V 11 V 12 A34 2L A34 5L 31 Earth 31 Earth to 2 DS 10 DS 11 to 3 to 4 DO 14 DO 21 X8-18 X8-19 X8-25 14a-4 Lex-e-14a to 5 mm² 1.5 Colour br 0.5 0.5 gn-br br-wh 1.5 1.5 2.5 2.5 wh-gn wh-vi br br 0.5 0.5 1.
15a Grain tank unloading / Grain tank unloading aid
Electric System 15a LEXION 500 TIC Grain tank unloading / Grain tank unloading aid Coordinates Key to diagram: Measured value table: 15a-2 Lex-e-15a 03/05 A34 Grain tank module ............................................................... 2-i-20 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 S31 S32 Grain tank unloading switch ............................................... 4-g-17 Grain tank unloading aid main switch ...............................
TIC LEXION 500 Electric System Description of function: Grain tank unloading The grain tank unloading function is controlled by the grain tank module A34. With the road travel circuit (S52) unlocked, the grain tank module (RIO) A34 is supplied with power. Further pre-conditions required for the grain tank unloading function include a closed seat contact (Z5) and a closed grain tank unloading tube swung out switch (Z30).
Electric System LEXION 500 TIC Connector pin definition: Connector B Socket H, MA, W Socket M Socket MB Connector RB, RC Socket X8 Socket Y35, Y36, Y37 15a-4 Lex-e-15a 03/05
TIC LEXION 500 Electric System Interconnection list: from B 20 H1 H2 H5 H6 H7 to 1 W4 to 2 DS 16 to 3 H6 to 4 A34 4R to 5 A5 mm² 1.0 Colour gr-ye 1.5 1.5 1.0 1.0 1.5 br rd wh-gr pi ye-wh 0.5 0.5 br-vi br-rd A8 A5 A34 8L B 20 W3 W4 DS 15 DS 16 M 21 A34 4R M 20 M 21 A34 8R A8 A34 8L W3 H5 DS 15 MA 10 -31 1.5 br MB 1 -31 2.5 br RB1 RB3 RB4 RB5 1.5 1.0 1.0 1.5 ye-wh pi bl-br rd RC1 RC2 RC3 RC4 RC5 1.5 1.5 1.0 1.0 1.5 wh-gn wh-rd br ye-gn ye-wh X8-20 X8-21 X8-25 0.5 0.
Electric System 15a-6 LEXION 500 TIC Lex-e-15a 03/05
16a Rape cutting knife circuit
Electric System 16a LEXION 500 TIC Rape cutting knife circuit Coordinates Key to diagram: Measured value table: 16a-2 Lex-e-16a 03/05 S39 Rape knife drive switch, left-hand ...................................... 3-h-17 K49 Road travel main relay ........................................................ 4-i-20 Y53 Left-hand rape knife circuit solenoid coil ............................ 7-c-26 XA XB Multifunction coupling A connector .....................................
TIC Description of function: 03/05 LEXION 500 Electric System None Lex-e-16a 16a-3
Electric System LEXION 500 TIC Connector pin definition: Connector E Socket H, N, O Socket Y35 Connector XA Socket XA Connector XB Socket XB 16a-4 Lex-e-16a 03/05
TIC LEXION 500 Electric System Interconnection list: from E1 E 12 E 20 to 1 -31 -31 N1 mm² 1.5 1.5 1.5 Colour br br vi H4 H4 N1 E 20 N1 E 20 H4 1.5 br-wh O1 F36 a 2.5 bk-bl XA-1 XA-2 XA-13 1.5 1.5 1.5 br br br XB-8 1.
Electric System 16a-6 LEXION 500 TIC Lex-e-16a 03/05
17a Front attachment drive, reverser drive, front attachment quick stop
Electric System 17a LEXION 500 TIC Front attachment drive, reverser drive, front attachment quick stop Coordinates Key to diagram: Measured value table: A8 A10 A12 A16 AUTOCONTOUR module (CAC) ........................................ 2-i-20 Fieldwork computer module (BIF/CAB)............................... 2-i-20 Speed monitor module (DZW)............................................. 2-i-20 Reel controller module (HAS)..............................................
TIC Description of function: LEXION 500 Electric System 1/2 Front attachment circuit Relay K49 must be actuated by the road travel circuit and the threshing mechanism must be actuated by relay K14 as pre-conditions for the front attachment drive. The threshing mechanism ON signal is read in by the fieldwork computer module (A10) – circuit diagram 7a. Front attachment ON Note: The front attachment circuit depends on the closed seat contact switch (Z5).
Electric System Description of function: Reverse front attachment LEXION 500 TIC 2/2 The front attachment must not be engaged as a pre-condition for the reversing function. The speed monitor module (A12) connects voltage to the reverse switch (S57) as an additional safety feature only after the feed rake conveyor speed sensor (B12) stops transmitting a signal for approx. 2 seconds.
TIC LEXION 500 Electric System Connector pin definition: Connector A Socket H, MA, Q, V, W Socket MQ Socket M, P, SL Socket XE Socket X8 Socket Y86, Y88, Y101 03/05 Lex-e-17a 17a-5
Electric System LEXION 500 TIC Interconnection list: from A 21 to 1 to 2 to 3 to 4 H3 W2 DS 53 A10 3 A8 7 M9 M 17 A10 9 K15 85 DI 1 DI 2 to 5 MA 8 MA 10 mm² 1.0 Colour bk 0.5 0.5 rd-ye bl-rd 0.5 1.5 bl-gr br MQ 5 MQ 8 DO 2 -31 DS 7 A16 4 SL 12 P8 0.75 2.5 bk-bl br P4 A10 13 MO 4 DS 63 A45 9 A12 16 E 30 A28 16 A16 16 MU 4 MR 4 A8 16 MV 4 SL 5 0.5 bl-gn P7 P8 P 12 A 20 B 14 MW 4 A25 16 A12 25 MQ 5 -31 1.5 1.5 2.5 gr gr br Q 11 K15 87 DO 24 1.
17s Front attachment drive, reverser drive, front attachment quick stop Montana 570-520 - with external MONTANA control unit - up to serial no.
Electric System 17s LEXION Montana 570-520 TIC Front attachment drive, reverser drive, front attachment quick stop, Montana 570-520 - with external MONTANA control unit (up to serial no. 582 00051, 581 00026; 580 00028) Coordinates Key to diagram: Measured value table: A8 A10 A12 A16 AUTOCONTOUR module (CAC)......................................... 2-i-20 Fieldwork computer module (BIF/CAB) ............................... 2-i-20 Speed monitor module (DZW).............................................
TIC Description of function: LEXION Montana 570-520 Electric System 1/2 Front attachment circuit Relay K49 must be actuated by the road travel circuit and the threshing mechanism must be actuated by relay K14 as pre-conditions for the front attachment drive. The threshing mechanism ON signal is read in by the fieldwork computer module (A10) – Circuit diagram 7a of standard machine. Front attachment ON Note: The front attachment circuit depends on the closed seat contact switch (Z5).
Electric System Description of function: Reverse front attachment LEXION Montana 570-520 2/2 The front attachment must not be engaged as a pre-condition for the reversing function. The speed monitor module (A12) connects voltage to the reverse switch (S57) as an additional safety feature only after the feeder housing speed sensor (B12) stops transmitting a signal for approx. 2 seconds.
TIC LEXION Montana 570-520 Electric System Connector pin definition: Connector A Socket H, MA, Q, V, W Socket MQ Socket X8 Socket XEa Connector XEa Socket M, P, SL Socket Y86, Y88, Y101 03/05 Lex-e-17s 17s-5
Electric System LEXION Montana 570-520 TIC Interconnection list: from A 21 to 1 to 2 to 3 to 4 H3 W2 DS 53 A10 3 A8 7 M9 M 17 A10 9 K15 85 DI 1 DI 2 to 5 mm² 1.0 Colour bk 0.5 0.5 rd-ye bl-rd 0.5 1.5 bl-gr br 0.5 bl-gn 1.5 1.5 2.5 gr gr br 1.5 bk-wh 1.0 2.5 gn br 2.5 2.5 br br 1.0 ye-rd X8-9 X8-22 X8-25 0.5 0.5 1.5 rd-ye bl-rd br XE-31 XE-54 2.5 1.
18a Front attachment variable-speed drive
Electric System 18a LEXION 500 TIC Front attachment variable-speed drive Coordinates Key to diagram: A12 Speed monitor module (DZW)............................................. 2-i-20 B12 Feed rake conveyor speed sensor..................................... 6-h-16 DO Master valve diode PCB...................................................... 4-i-20 K49 Road travel main relay ........................................................
TIC LEXION 500 Electric System Description of function: Front attachment variablespeed drive When the threshing mechanism is engaged, a CAN bus signal is transmitted to the speed monitor module (DZW) A12 by the +/pushbuttons (T19/T26) provided that the function pre-selection rotary switch (T11) is set to the threshing drum position. The speed monitor module A12 controls the corresponding solenoid coils (Y89/Y90).
Electric System LEXION 500 TIC Connector pin definition: Socket Q, V Socket Y89, Y90 Interconnection list: from Q1 Q2 to 1 to 2 A12 1 DO 17 V 11 V 12 -31 -31 18a-4 to 3 to 4 A12 14 Lex-e-18a to 5 mm² 1.5 1.5 Colour ye-gr ye-gn 2.5 2.
19a Straw chopper
Electric System 19a LEXION 500 TIC Straw chopper Coordinates Key to diagram: A10 A12 Fieldwork computer module (BIF/CAB)............................... 2-i-20 Speed monitor module (DZW)............................................. 2-i-20 DO DS Master valve diode PCB...................................................... 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 K14 K49 Threshing mechanism relay ................................................
TIC LEXION 500 Electric System Description of function: Swathing flap With the road travel circuit unlocked and only when the threshing mechanism is disengaged, the switches (U13/U14) for adjusting the swathing flap and consequently the corresponding solenoid coil (Y74 and/or Y75) are supplied with power. The master valve (Y77) is also actuated via the diode PCB (DO) in parallel with the solenoid coils (Y74/Y75) because this function requires that pressure is built up in the system.
Electric System LEXION 500 TIC Connector pin definition: Connector B Socket MN, X6 Socket Q, V, W Socket Y86, Y88, Y101 Interconnection list: from B 15 B 16 B 17 to 1 F39 a Q6 Q5 to 2 to 3 DO 22 DO 20 DS 18 DS 19 MN 1 MN 2 MN 3 MN 4 F21 a W1 W 10 A4 K14 86 F22 a A12 4 DS 33 K63 86 DS 17 Q5 Q6 B 17 B 16 DO 20 DO 22 DS 19 DS 18 V 11 V 12 -31 -31 W 10 MN 3 A12 4 to 4 A10 20 DS 17 X6-1 X6-2 X6-3 X6-4 19a-4 Lex-e-19a to 5 DS 52 mm² 1.5 1.5 1.5 Colour bl wh-or or-ye 1.5 2.5 2.
19b Straw chopper Radial spreader without chaff spreader
Electric System 19b LEXION 500 TIC Straw chopper, radial spreader without chaff spreader Coordinates Key to diagram: A10 A12 A51 Fieldwork computer module (BIF/CAB) .............................. 2-i-20 Speed monitor module (DZW)............................................ 2-i-20 Radial spreader module..................................................... 5-s-18 DO DS Master valve diode PCB ..................................................... 4-i-20 Diagnosis plug (63-pin) VIA........................
TIC LEXION 500 Electric System Description of function: 1/2 Radial spreader in working or swathing position With the road travel circuit unlocked and only with the threshing mechanism disengaged, switch (U13) is supplied with power. The position control of the radial spreader requires that another precondition is fulfilled: No signal from the straw chopper speed sensor B28 (uni-spreader) is identified on the CAN bus for at least 2 seconds.
Electric System LEXION 500 TIC Description of function: 2/2 Straw chopper / radial spreader warning When the actual value switches Z58 and Z59 are not actuated, the terminal A30 gives a warning when the threshing mechanism is engaged. Straw chopper circuit The relay K49 must be actuated by unlocking the road travel switch (S52) and the limit switch (Z58) must be closed in working position as preconditions for the straw chopper drive.
TIC LEXION 500 Electric System Connector pin definition: Connector B Socket MN, X6 Socket Q, V, W Socket Y76,Y174,Y184, Y185 Interconnection list: 1/2 from B 15 B 16 B 17 to 1 F39 a Q6 Q5 to 2 to 3 DO 22 DO 20 DS 18 DS 19 MN 1 MN 2 MN 3 MN 4 F21 a W1 W 10 A4 K14 86 F22 a A12 4 DS 33 K63 86 DS 17 Q5 Q6 B 17 B 16 DO 20 DO 22 DS 19 DS 18 V 11 V 12 -31 -31 W 10 MN 3 A12 4 to 4 A10 20 DS 17 X6-1 X6-2 X6-3 X6-4 03/05 Lex-e-19b to 5 DS 52 mm² 1.5 1.5 1.5 Colour bl wh-or or-ye 1.
Electric System LEXION 500 TIC Interconnection list: 2/2 from X27-3 X27-5 X27-6 mm² 1.5 1.0 1.5 Colour bk-vi br br Y174-1 Y174.2 1.0 0.75 br gn A51 1 A51 5 A51 10 A51 11 A51 15 A51 23 A51 27 A51 29 A51 37 A51 48 1.5 0.75 0.75 0.75 1.0 0.75 1.5 1.0 0.75 0.75 bk/vi gn wh vi-ye wh-or vi-bl bk-vi ye-or rd-bl or-wh Z58-3 Z59-1 0.75 0.
19c Straw chopper Radial spreader with chaff spreader
Electric System 19c LEXION 500 TIC Straw chopper, radial spreader with chaff spreader Coordinates Key to diagram: A10 A12 A51 Fieldwork computer module (BIF/CAB) .............................. 2-i-20 Speed monitor module (DZW)............................................ 2-i-20 Radial spreader module..................................................... 5-s-18 DO DS Master valve diode PCB ..................................................... 4-i-20 Diagnosis plug (63-pin) VIA...........................
TIC LEXION 500 Electric System Description of function: 1/2 Radial spreader in working or swathing position With the road travel circuit unlocked and only with the threshing mechanism disengaged, switch (U13) is supplied with power. The position control of the radial spreader requires that another precondition is fulfilled: No signal from the straw chopper speed sensor B28 (uni-spreader) is identified on the CAN bus for at least 2 seconds.
Electric System LEXION 500 TIC Description of function: 2/2 Straw chopper / radial spreader warning When the actual value switches Z58 and Z59 are not actuated, the terminal A30 gives a warning when the threshing mechanism is engaged. Straw chopper circuit The relay K49 must be actuated by unlocking the road travel switch (S52) and the limit switch (Z58) must be closed in working position as preconditions for the straw chopper drive.
TIC LEXION 500 Electric System Connector pin definition: Connector B Socket MN, X6 Socket Q, V, W Socket Y76,Y174,Y184, Y185 Interconnection list: 1/2 from B 15 B 16 B 17 to 1 F39 a Q6 Q5 to 2 to 3 DO 22 DO 20 DS 18 DS 19 MN 1 MN 2 MN 3 MN 4 F21 a W1 W 10 A4 K14 86 F22 a A12 4 DS 33 K63 86 DS 17 Q5 Q6 B 17 B 16 DO 20 DO 22 DS 19 DS 18 V 11 V 12 -31 -31 W 10 MN 3 A12 4 to 4 A10 20 DS 17 X6-1 X6-2 X6-3 X6-4 03/05 Lex-e-19c to 5 DS 52 mm² 1.5 1.5 1.5 Colour bl wh-or or-ye 1.
Electric System LEXION 500 TIC Interconnection list: 2/2 from X27-3 X27-5 X27-6 mm² 1.5 1.0 1.5 Colour bk-vi br br Y174-1 Y174.2 1.0 0.75 br gn A51 1 A51 5 A51 10 A51 11 A51 15 A51 23 A51 27 A51 29 A51 37 A51 48 1.5 0.75 0.75 0.75 1.0 0.75 1.5 1.0 0.75 0.75 bk/vi gn wh vi-ye wh-or vi-bl bk-vi ye-or rd-bl or-wh Z58-3 Z59-1 0.75 0.
20a Front attachment raise/lower, cross levelling
Electric System 20a LEXION 500 TIC Front attachment raise/lower, cross levelling Coordinates Key to diagram: A8 AUTOCONTOUR module (CAC) ........................................ 2-i-20 DO DS Master valve diode PCB...................................................... 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 K5 K6 K7 K8 K49 Front attachment raise relay................................................ 4-i-20 Front attachment lower relay................
TIC LEXION 500 Electric System Description of function: Front attachment raise/lower When the road travel circuit is unlocked, relays K5 and K6 are supplied with power by relay K49. The pushbuttons (S38a and S38b) have different pressure stages. When actuating the pushbutton slightly to the first stage, earth is connected as a signal to the AUTOCONTOUR module (A8). The module (A8) actuates the respective solenoid coils (Y85 or Y86) in a modulated way – Slowly raise/lower function.
Electric System LEXION 500 TIC Connector pin definition: Socket M, SL Socket MA, V Socket Y67, Y68, Y85, Y87 20a-4 Socket MQ Socket X8 Lex-e-20a 03/05
TIC LEXION 500 Electric System Interconnection list: from M1 M2 M3 M4 to 1 A8 19 K6 85 A8 5 K5 85 mm² 0.5 0.5 0.5 0.5 Colour gn-rd gn-bk ye-bl ye-bk MA 3 MA 4 MA 6 MA 7 MA 10 K7 85 K8 85 K9 85 K10 85 -31 1.5 1.5 1.0 1.0 1.5 gn-wh gn-ye bl-vi bl-ye br MQ 3 MQ 4 MQ 8 K8 87 K7 87 -31 A8 1 A8 14 SL 10 SL 11 1.5 1.5 1.5 rd-vi bk-pi br SL 10 SL 11 K8 87 K7 87 A8 1 A8 14 MQ 3 MQ 4 V5 V6 V 11 V 12 K5 87 K6 87 -31 -31 A8 12 A8 13 DO 8 DS 6 1.5 1.5 2.5 2.
Electric System 20a-6 LEXION 500 TIC Lex-e-20a 03/05
20s Raise/lower front attachment, cross levelling Montana 570-520
Electric System 20s LEXION Montana 570-520 TIC Raise/lower front attachment, cross levelling - Montana 570-520 Coordinates Key to diagram: A8 AUTOCONTOUR module (CAC)......................................... 2-i-20 DO DS Master valve diode PCB ...................................................... 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 K5 K6 K7 K8 K49 Front attachment raise relay................................................
TIC Description of function: Raise / lower front attachment LEXION Montana 570-520 Electric System 1/2 When the road travel circuit is unlocked, relays K5 and K6 are supplied with power by relay K49. The pushbuttons (S38a and S38b) have different pressure stages. When actuating the pushbutton slightly to the first stage, earth is connected as a signal to the AUTOCONTOUR module (A8). The module (A8) actuates the respective solenoid coils (Y85 or Y86) in a modulated way – Slowly raise/lower function.
Electric System Description of function: AUTOCONTOUR (CAC) Settings for Montana machines LEXION Montana 570-520 TIC 2/2 The adaptation of the AUTOCONTOUR (CAC) and the axle control systems requires special settings for Montana machines. Cutterbar spring setting The 5 mm cutterbar spring setting (see also Operator's Manual) must be made at a 50 % axle position. Check of cutterbar spring setting Check setting dimension when travelling downhill with the axle cylinders fully extended.
TIC LEXION Montana 570-520 Electric System Connector pin definition: Socket M, SL Socket MA, V Socket MQ Socket XEa Connector XEa Socket X8 Socket Y67, Y68, Y85, Y87 03/05 Lex-e-20s 20s-5
Electric System LEXION Montana 570-520 TIC Interconnection list: from M1 M2 M3 M4 to 1 A8 19 K6 85 A8 5 K5 85 mm² 0.5 0.5 0.5 0.5 Colour gn-rd gn-bk ye-bl ye-bk MA 3 MA 4 MA 6 MA 7 MA 10 K7 85 K8 85 K9 85 K10 85 -31 1.5 1.5 1.0 1.0 1.5 gn-wh gn-ye bl-vi bl-ye br MQ 3 MQ 4 MQ 8 K8 87 K7 87 -31 A8 1 A8 14 SL 10 SL 11 SL 10 SL 11 SL 21 K8 87 K7 87 A8 1 A8 14 MQ 3 MQ 4 1.0 1.0 2.5 rd-vi bk-pi br V5 V6 V 11 V 12 K5 87 K6 87 -31 -31 A8 12 A8 13 DO 8 DS 6 1.5 1.5 2.5 2.
21a Reel adjustment Standard cutterbar
Electric System 21a LEXION 500 TIC Reel adjustment - Standard cutterbar Coordinates Key to diagram: Measured value table: 21a-2 Lex-e-21a 03/05 A16 Reel controller module (HAS).............................................. 2-i-20 DO DS Master valve diode PCB...................................................... 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 K1 K2 K3 K4 K49 Reel raise relay..............................................................
TIC LEXION 500 Electric System Description of function: Reel adjustment When the road travel circuit is unlocked, the relays K1, K2, K3, and K4 are supplied with voltage on pin 30 and pin 86. The corresponding pushbutton (S37a/b/c/d) controls the relay K1, K2, K3 or K4 and thus the respective solenoid coil (Y22/Y23/Y24/25).
Electric System LEXION 500 TIC Connector pin definition: Connector E Socket M Socket MA Connector XA Socket XA Socket X8 Socket Y22, Y23, Y24, Y25 21a-4 Lex-e-21a 03/05
TIC LEXION 500 Electric System Interconnection list: from E1 E6 E7 E8 E9 E 12 E 21 E 28 to 1 -31 K1 87 K2 87 K3 87 K4 87 -31 F49 a A16 10 M7 M8 M 11 MA 1 MA 10 mm² 1.5 1.5 1.5 1.5 1.5 1.5 1.5 0.75 Colour br gn-gr gn-wh gn-rd gn-bl br bl-rd bl-wh K1 85 K2 85 K4 85 0.5 0.5 0.5 rd-bk rd-wh gr-wh K3 85 -31 0.5 1.5 gr-rd br X8-7 X8-8 X8-11 X8-13 X8-25 0.5 0.5 0.5 0.5 1.5 rd-bk rd-wh gr-rd gr-wh br XA-7 XA-8 XA-9 XA-10 XA-13 1.5 1.5 1.5 1.5 1.
Electric System 21a-6 LEXION 500 TIC Lex-e-21a 03/05
21b Reel adjustment VARIO cutterbar
Electric System 21b LEXION 500 TIC Reel adjustment - VARIO cutterbar Coordinates Key to diagram: Measured value table: 21b-2 Lex-e-21b 03/05 A16 A27 Reel controller module (HAS).............................................. 2-i-20 VARIO module..................................................................... 8-f-20 DO DS Master valve diode PCB...................................................... 4-i-20 Diagnosis plug (63-pin) VIA.................................................
TIC LEXION 500 Electric System Description of function: Reel adjustment When the road travel circuit is unlocked, the relays K1, K2, K3, and K4 are supplied with voltage on pin 30 and pin 86. The corresponding pushbutton (S37a/b/c/d) controls the relay K1, K2, K3 or K4 and thus the respective solenoid coil (Y22/Y23/Y24/25).
Electric System LEXION 500 TIC Connector pin definition: Connector E Socket M Socket MA Connector XA Socket XA Socket X8 Connector XB Socket XB Socket X11 Connector XC Socket XC Socket Y22, Y23, Y24, Y25 21b-4 Lex-e-21b 03/05
TIC LEXION 500 Electric System Interconnection list: from E1 E6 E7 E8 E9 E 12 E 21 E 28 to 1 -31 K1 87 K2 87 K3 87 K4 87 -31 F49 a A16 10 M7 M8 M 11 MA 1 MA 10 mm² 1.5 1.5 1.5 1.5 1.5 1.5 1.5 0.75 Colour br gn-gr gn-wh gn-rd gn-bl br bl-rd bl-wh K1 85 K2 85 K4 85 0.5 0.5 0.5 rd-bk rd-wh gr-wh K3 85 -31 0.5 1.5 gr-rd br X8-7 X8-8 X8-11 X8-13 X8-25 0.5 0.5 0.5 0.5 1.5 rd-bk rd-wh gr-rd gr-wh br X11-1 X11-2 X11-3 X11-4 1.5 1.5 1.5 1.5 bl gn-ye gn-wh gn XA-7 XA-8 XA-9 XA-10 XA-13 1.5 1.5 1.
Electric System 21b-6 LEXION TIC Lex-e-21b 12/03
21c Reel adjustment Folding cutterbar
Electric System 21c LEXION 500 TIC Reel adjustment - Folding cutterbar Coordinates Key to diagram: Measured value table: 21c-2 Lex-e-21c 03/05 A16 Reel controller module (HAS).............................................. 2-i-20 DO DS Master valve diode PCB...................................................... 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 K1 K2 K3 K4 K49 Reel raise relay...............................................................
TIC LEXION 500 Electric System Description of function: Reel adjustment When the road travel circuit is unlocked, the relays K1, K2, K3, and K4 are supplied with voltage on pin 30 and pin 86. The corresponding pushbutton (S37a/b/c/d) controls the relay K1, K2, K3 or K4 and thus the respective solenoid coil (Y22/Y23/Y24/25).
Electric System LEXION 500 TIC Connector pin definition: Connector E Socket M Socket MA Connector XA Socket XA Socket X8 Socket Y22, Y23, Y24, Y25 21c-4 Lex-e-21c 03/05
TIC LEXION 500 Electric System Interconnection list: from E1 E6 E7 E8 E9 E 12 E 21 E 28 to 1 -31 K1 87 K2 87 K3 87 K4 87 -31 F49 a A16 10 M7 M8 M 11 MA 1 MA 10 mm² 1.5 1.5 1.5 1.5 1.5 1.5 1.5 0.75 Colour br gn-gr gn-wh gn-rd gn-bl br bl-rd bl-wh K1 85 K2 85 K4 85 0.5 0.5 0.5 rd-bk rd-wh gr-wh K3 85 -31 0.5 1.5 gr-rd br X8-7 X8-8 X8-11 X8-13 X8-25 0.5 0.5 0.5 0.5 1.5 rd-bk rd-wh gr-rd gr-wh br XA-7 XA-8 XA-9 XA-10 XA-13 1.5 1.5 1.5 1.5 1.
Electric System 21c-6 LEXION 500 TIC Lex-e-21c 03/05
21d Folding the maize picker, snapping plate adjustment, down maize augers
Electric System 21d LEXION 500 TIC Folding the maize picker, snapping plate adjustment, down maize augers Coordinates Key to diagram: Measured value table: A8 A16 AUTOCONTOUR module (CAC) ........................................ 2-i-20 Reel controller module (HAS).............................................. 2-i-20 B55 Snapping plate position sensor .......................................... 8-e-18 DO DS Circulation shut-off valve diode PCB...................................
TIC LEXION 500 Electric System Description of function: Folding the maize picker / Snapping plate adjustment When the road travel circuit is unlocked, relays K3, K4 and the fold maize picker switch (S34) are supplied with power by relay K49. The pushbuttons (37c/37d) actuate one of the two solenoid coils (Y46/Y47) via the corresponding relay K3 or K4 for snapping plate adjustment whereas switch (S34) directly controls the solenoid coils (Y42/Y43) in order to fold the picker.
Electric System LEXION 500 TIC Connector pin definition: Connector E Socket M Socket MA, N Connector XA Socket XA Socket X8 Connector XB Socket XB Socket XV1 Connector XC Socket XC Socket B55 Socket Y42, Y43, Y46, Y47 21d-4 Lex-e-21d 03/05
TIC LEXION 500 Electric System Interconnection list: from E1 E8 E9 E 12 E 17 E 18 E 21 E 28 E 36 to 1 -31 to 2 to 3 K3 87 DO 4 DS 22 K4 87 DO 5 DS 23 DO 6 DS 31 N3 DO 7 DS 32 F49 a K9 30 K9 86 to 4 to 5 K10 30 K10 86 -31 N2 A16 10 -31 mm² 1.5 1.5 1.5 1.5 1.5 1.5 1.5 0.75 1.5 Colour br gn-rd gn-bl br vi-gr vi-ye bl-rd bl-wh br M7 K1 85 0.5 rd-bk MA 1 MA 10 K3 85 0.5 1.5 gr-rd br N2 N3 E 17 DO 6 DS 31 E 18 DO 7 DS 32 1.5 1.5 b-ye br-vi X8-7 X8-11 X8-25 0.5 0.
Electric System 21d-6 LEXION 500 TIC Lex-e-21d 03/05
22a Reel variable-speed drive
Electric System 22a LEXION 500 TIC Reel variable-speed drive Coordinates Key to diagram: Measured value table: 22a-2 Lex-e-22a 03/05 A16 Reel controller module (HAS).............................................. 2-i-20 B17 B73 Reel speed sensor ............................................................. 7-e-10 Reel speed adjustment variable displacement pump sensor................................................................................. 5-k-20 K49 Road travel main relay .............
TIC Description of function: Reel variable-speed drive LEXION 500 Electric System 1/2 The hydraulic reel speed control is realised using a variable displacementtype axial piston pump. The pump drive and therefore the sense of rotation depends on the front attachment. A CAN signal is transmitted to the reel controller module (A16) by the +/- pushbuttons provided that the function pre-selection rotary switch (T11) is set to the reel symbol.
Electric System Description of function: LEXION 500 TIC 2/2 Reel drive pump basic setting - hydraulic In the basic setting, the axial piston pump (213) must be set to zero delivery using the screw E.
TIC LEXION 500 Electric System Connector pin definition: Connector E Socket N, Q, V Socket B17, B73 Connector XB Socket XB Socket XV1 Connector XC Socket XC Socket Y95, Y96 03/05 Lex-e-22a 22a-5
Electric System LEXION 500 TIC Interconnection list: from E 21 E 22 E29 E 36 to 1 F49a A16 5 MA12 -31 N 11 A16 7 Q3 Q4 Q7 Q8 Q 12 A16 22 K7 87 A16 13 -31 A 34 E 37 V 11 V 12 -31 -31 mm² 1.5 0.75 0.75 1.5 Colour bk-vi wh-gr bl-rd br 1.0 1.0 1.0 1.5 bl-wh bl-ye bk-gr bk-ye 2.5 2.5 br br XB-9 XB-10 1.5 1.0 bk-vi wh-gr XC-5 XC-12 0.75 2.5 bl-rd br XV1-1 XV1-2 XV1-5 1.0 0.75 1.
23a Cutting table adjustment (Vario), folding the cutterbar
Electric System 23a LEXION 500 TIC Cutting table adjustment (Vario), folding the cutterbar Coordinates Key to diagram: A27 VARIO module..................................................................... 8-f-20 DO DS Master valve diode PCB...................................................... 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 K9 K10 K49 VARIO cutting table adjustment forward relay ....................
TIC LEXION 500 Electric System Description of function: Cutting table adjustment When the road travel circuit is unlocked, the switches of the external operation for the VARIO cutting table (U15/U16) and the VARIO module (A27) are supplied with power. By operating the switches (U15/U16) the power is passed directly to the corresponding solenoid coils (Y79/Y80). When the VARIO cutting table is operated using the multifunction handle, the solenoid coils (Y79/Y80) are actuated via the relays K9/K10.
Electric System LEXION 500 TIC Connector pin definition: Connector E Socket U Connector XA Socket XA Connector XB Socket XB Socket Y65, Y66, Y79, Y80 23a-4 Lex-e-23a 03/05
TIC LEXION 500 Electric System Interconnection list: from E1 E 10 E 11 E 12 E 15 E 16 E 19 E 21 to 1 -31 U 12 U 11 -31 K9 87 K10 87 DO 18 F49 a U7 N 12 K6 30 K6 86 E 11 E 10 mm² 1.5 1.5 1.5 1.5 15 1.5 0.75 1.5 Colour br gn-vi gn-ye br gn-br gn-bk gr-br bl-rd 1.5 bk-br 1.5 1.5 vi-ye vi-gn XA-11 XA-12 XA-13 1.5 1.5 1.5 gn-vi gn-ye br XB-3 XB-4 XB-7 XB-9 15 1.5 0.75 1.
Electric System 23a-6 LEXION 500 TIC Lex-e-23a 03/05
24a AUTOCONTOUR (CAC)
Electric System 24a LEXION 500 TIC AUTOCONTOUR (CAC) Coordinates Key to diagram: A8 A16 A27 AUTOCONTOUR module (CAC) ........................................ 2-i-20 Reel controller module (HAS).............................................. 2-i-20 VARIO module..................................................................... 8-f-20 B3 AUTOCONTOUR sensing band sensor, left-hand (actual value) ......................................................................
TIC LEXION 500 Electric System Description of function: AUTOCONTOUR System (CAC) The AUTOCONTOUR (CAC) function includes automatic cutterbar guiding, reel control and cutting table adjustment (VARIO), depending on the respective machine equipment. The pushbuttons (S38c/d) activate the function cutting height preselection or cutting height control in the AUTOCONTOUR module (A8).
Electric System LEXION 500 TIC Connector pin definition: Connector BB, E Socket M Socket MA Socket B3, B4, B35, B39, B40, B68, B70 Socket X8 Socket X11 Connector XB Socket XB Socket XV2, XV3 Connector XC Socket XC 24a-4 Lex-e-24a 03/05
TIC LEXION 500 Electric System Interconnection list: from BB 8 BB 9 BB10 BB12 BB 13 E1 E 12 E21 E 23 E 24 E 25 E 26 E 27 E 36 E37 to 1 A8 23 A8 9 A8 8 A 34 E 37 MR 5 to 2 to 3 to 4 E 25 B 33 Bridge a B 30 B 31 Q 12 CB 2 MU 8 DS 48 A8 2 Z8 DS 57 -31 -31 A16 21 A16 8 A8 8 A8 10 A8 22 -31 BB 10 B 31 DS 48 to 5 mm² 1.0 1.0 Colour gr-rd gn-vi A16 2 1.5 bl F63 a 1.0 rd-gr 1.5 1.5 1.5 0.75 0.75 0.75 0.75 0.75 1.5 br br bl wh-vi rd-wh rd-ye or-wh or-ye br M5 M6 A8 6 A8 18 0.5 0.
Electric System 24a-6 LEXION 500 TIC Lex-e-24a 03/05
25a Speed monitor
Electric System 25a LEXION 500 TIC Speed monitor Coordinates Key to diagram: A10 A12 Fieldwork computer module (BIF/CAB)............................... 2-i-20 Speed monitor module (DZW)............................................. 2-i-20 B11 B12 B15 B16 B18 B21 B24 B27 B28 B29 B74 B89 Threshing drum speed sensor............................................. 6-i-16 Feed rake conveyor speed sensor..................................... 6-h-16 Fan speed sensor...............................................
TIC LEXION 500 Electric System Description of function: Diesel engine Main shaft Feeder housing without variable-speed drive with variable-speed drive Threshing drum without reduction gearbox with reduction gearbox Returns elevator Grain elevator Fan Lexion 580-520 Lexion 510 Intensive separation system, front (Lexion 560-510) Intensive separation system, rear (Lexion 560-510) Finger roller Straw walker (Lexion 560-510) Rotors (Lexion 580/570) Variator Step drive 1st step standard nd 2 step standard 3rd
Electric System LEXION 500 TIC Connector pin definition: Connector B, BB Socket X6.
26a Machine monitor
Electric System 26a LEXION 500 TIC Machine monitor Coordinates Key to diagram: B123 B127 Hydraulic oil temperature sensor........................................ 3-p-19 Ground drive hydraulics metal detector sensor.................. 7-q-18 DI Warning device diode PCB ................................................. 4-i-20 H20 Rubber track tension signal light ........................................ 3-h-17 X13 3D / rear axle connector .....................................................
TIC LEXION 500 Electric System Description of function: Hydraulic oil level warning (min.) If the diesel engine is not started, the terminal (A30) recognizes an earth signal on pin 15 as the signal of the float switch (Z19) and displays the filling level alarm message. At the same time, the earth signal is sent to the pulse generator K57 through the diode PCB (DI).
Electric System LEXION 500 TIC Connector pin definition: Connector B, BB Socket MW Socket T, U, W, Y Socket Z 26a-4 Lex-e-26a Socket SL 03/05
TIC LEXION 500 Electric System Interconnection list: from B 19 B 33 to 1 A7 A 34 E 37 to 2 to 3 to 4 to 5 mm² 1.0 1.0 Colour bk-gr pi-bl BB 12 Bridge a A8 2 CB 2 A16 2 Z8 Q 12 BB 21 BB 22 BB 29 A3 A2 -31 1.0 1.0 1.5 or-bk or-rd br MW 1 MW 2 MW 5 MW 7 F02 a -31 F56 a DI 10 MV 1 A25 15 SL 6 A 11 T8 Y2 T8 A 11 Y2 SL 6 0.75 br-wh U4 -31 2.5 br W5 W9 A 16 A 15 DI 4 1.0 1.0 br-wh gn-rd Y2 A 11 T8 0.75 br-rd Z3 Z4 Z6 Z8 A10 6 A10 32 F64 a A 34 Q 12 1.0 1.0 1.0 1.
Electric System 26a-6 LEXION 500 TIC Lex-e-26a 03/05
26s Machine monitor Montana 570-520 - with external MONTANA control unit - up to serial no.
Electric System 26s LEXION Montana 570-520 TIC Machine monitor, Montana 570-520 - with external MONTANA control unit (up to serial no. 582 00051, 581 00026; 580 00028) Coordinates Key to diagram: A10 Fieldwork computer module (BIF/CAB) ............................... 2-i-20 B127 Ground drive hydraulics metal detector sensor..................7-q-18 DI Warning device diode PCB.................................................. 4-i-20 K52 K56 Power supply relay .......................................
TIC LEXION Montana 570-520 Electric System Description of function: Hydraulic oil level warning (min.) If the diesel engine is not started, the terminal (A30) recognizes an earth signal from the hydraulic oil level float switch (Z19) on pin 15 and displays the filling level alarm message. At the same time, the earth signal is sent to the pulse generator K57 through the diode PCB (DI).
Electric System LEXION Montana 570-520 TIC Connector pin definition: Connector B, BB Socket MW Socket T, U, W, Y Socket Z 26s-4 Lex-e-26s Socket SL 03/05
TIC LEXION Montana 570-520 Electric System Interconnection list: from B 19 B 33 to 1 A7 A 34 E 37 to 2 to 3 to 4 to 5 BB 12 Bridge a A8 2 CB 2 A16 2 Z8 Q 12 BB 21 BB 22 BB 29 A3 A2 -31 MW 1 MW 2 MW 5 MW 7 F02 a -31 F56 a DI 10 MV 1 A25 15 SL 6 A 11 T8 Y2 T8 A 11 Y2 SL 6 U4 -31 W5 W9 A 16 A 15 DI 4 Y2 A 11 T8 Z3 Z4 Z6 Z8 A10 6 A10 32 F64 a A 34 Q 12 B1 B 33 E 37 SL 6 BB 24 BB 12 Bridge a DS 51 A8 2 CB 2 X13-1 X13-2 X13-3 03/05 Lex-e-26s A16 2 mm² 1.0 1.
Electric System 26s-6 LEXION Montana 570-520 TIC Lex-e-26s 03/05
26t Machine monitor Montana 570-520 - with integrated MONTANA control unit - from serial no.
Electric System 26t LEXION Montana 570-520 TIC Machine monitor, Montana 570-520 - with integrated MONTANA control unit (from serial no. 581 00027 to 581 00037) Coordinates Key to diagram: Measured value table: A10 A42 Fieldwork computer module (BIF/CAB) ............................... 2-i-20 MONTANA GEN II module .................................................3-h-17 B123 B127 Hydraulic oil temperature sensor........................................
TIC LEXION Montana 570-520 Electric System Description of function: Hydraulic oil level warning (min.) If the diesel engine is not started, the terminal (A30) recognizes an earth signal from the hydraulic oil level float switch (Z19) on pin 15 and displays the filling level alarm message. At the same time, the earth signal is sent to the pulse generator K57 through the diode PCB (DI).
Electric System LEXION Montana 570-520 TIC Connector pin definition: Connector B, BB Socket MW Socket T, U, W, Y Socket Z 26t-4 Lex-e-26t Socket SL 03/05
TIC LEXION Montana 570-520 Electric System Interconnection list: from A42-X1/32 A42-X1/33 A42-X2/36 A42-X2/37 A42-X2/38 to 1 B 19 B 33 A7 A 34 E 37 BB 21 BB 22 BB 29 A3 A2 -31 T8 A 11 U4 to 2 mm² 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Colour bl-wh bk-br bk-gr bk-wh wh-bl 1.0 1.0 1.5 or-bk or-rd br 0.75 br-wh -31 2.5 br W5 W9 A 16 A 15 DI 4 1.0 1.0 br-wh gn-rd Y2 A 11 T8 0.75 br-rd Z3 Z4 Z6 Z8 A10 6 A10 32 F64 a A 34 Q 12 1.0 1.0 1.0 1.0 rd-bk gn-wh gn-bl rd-wh 1.0 1.0 1.
Electric System 26t-6 LEXION Montana 570-520 TIC Lex-e-26t 03/05
27a Yield meter / Grainmeter
Electric System 27a LEXION 500 TIC Yield meter / Grainmeter Coordinates Key to diagram: A13 A21 Performance monitor module (DKG).................................. 4-p-20 YIELD METER module (LEM)............................................. 2-i-20 B141-1 Grain portion in left returns................................................. 7-q-19 B141-2 Grain portion in right returns...............................................
TIC LEXION 500 Electric System Description of function: Yield measuring The yield measuring is based on flow rate measurement by the light barrier (B59/B60) inside the grain elevator, depending on transverse and longitudinal inclination of the machine. Based on these signals, the yield meter module (A21) calculates the yield and displays this information in terminal A30 via the CAN bus.
Electric System LEXION 500 TIC Connector pin definition: Socket MP Socket B59, B60, B61, B62, B75, B76, B141 Socket Y52 Interconnection list: from MP 1 MP 2 MP 5 to 1 F09 a -31 F10 a to 2 to 3 to 4 to 5 mm² Colour B59-1 B59-2 B59-3 0.75 0.75 0.75 br bk-br bk-bl B60-1 B60-2 B60-3 0.75 0.75 0.75 br bk-br bk-bl B61-1 B61-2 B61-3 B61-4 B61-5 0.75 0.75 0.75 0.75 0.
TIC LEXION 500 Electric System Interconnection list: from B62-1 B62-2 B62-3 B62-4 mm² 0.75 0.75 0.75 0.75 Colour br gr gn bk-bl B75-1 B75-2 B75-3 1.0 1.0 1.0 br or-ye bk B76-1 B76-2 B76-3 1.0 1.0 1.0 br or-ye bk Y52-1 Y52-2 1.0 0.
Electric System 27a-6 LEXION 500 TIC Lex-e-27a 03/05
28a AUTOPILOT Laser system
Electric System 28a LEXION 500 TIC AUTOPILOT – Laser system Coordinates Key to diagram: A9 AUTOPILOT module ........................................................... 2-i-20 B5 B6 B50 R B50 L B83 Working hydraulics / Autopilot oil pressure sensor ............ 4-n-19 (for pressure-controlled equipment) AUTOPILOT wheel angle sensor ........................................6-r-18 AUTOPILOT laser sensor, left............................................ 6-e-10 AUTOPILOT laser sensor, right ...............
TIC LEXION 500 Electric System Description of function: AUTOPILOT When the road travel circuit is unlocked and the threshing mechanism is engaged, the AUTOPILOT module (A9) is supplied with power by the main switch (S10).
Electric System LEXION 500 TIC Description of function: Laser system function The laser beam emitted from the unit is reflected about 14 m ahead of the machine and received by the second optical system. Using the difference between the travel time of the signal between standing crop and stubbles, an edge is identified on which the machine is steered. The alignment of the laser pilot in the field is by means of a manually cut edge of standing crop.
TIC LEXION 500 Electric System Connector pin definition: Socket C Socket CB Connector E Socket MA, N, R Socket MR, U Socket P Socket B5 Socket Y9, Y10 Connector XB Socket XB Socket XV3 Connector XC Socket XC Socket X8 03/05 Lex-e-28a 28a-5
Electric System LEXION 500 TIC Interconnection list: from C 14 C 16 to 1 R2 -31 CB 1 CB 2 -31 A 34 Q 12 E 13 E 32 E 33 E 34 E 35 E 36 F77 a R8 R9 R 11 R 12 -31 MA 5 MA 10 R5 -31 MR 2 MR 5 MR 6 MR 7 MR 8 -31 F63 a N7 DO 9 P2 MU 7 MU 8 R5 F63 a N7 P1 P2 P3 P9 P 12 mm² 0.35 1.5 Colour bl-gr br 0.75 0.75 br gn 1.5 0.75 0.75 0.75 0.75 1.5 bk-bl or-bl or-bk or-gn or-gr br 0.5 1.5 gn-bl br MR 6 0.5 br-rd F28 a MR 8 R 10 R7 -31 1.5 1.5 0.5 0.5 2.
TIC LEXION 500 Electric System Interconnection list: from X8-17 X8-25 mm² 0.5 1.5 Colour ye-rd br XB-13 1.0 wh-ye XC-8 XC-9 XC-10 XC-11 XC-12 0.75 0.75 0.75 0.75 1.0 or-bl or-bk or-gn or-gr br XV3-1 XV3-2 XV3-3 XV3-4 0.75 0.75 0.75 0.75 bk-bl br or-gn ye Y9-1 Y9-2 1.0 1.0 br ye-bk Y10-1 Y10-2 1.0 1.
Electric System 28a-8 LEXION 500 TIC Lex-e-28a 03/05
28b AUTOPILOT Feeler system
Electric System 28b LEXION 500 TIC AUTOPILOT – Feeler system Coordinates Key to diagram: A9 AUTOPILOT module ........................................................... 2-i-20 B5 B6 B7 B8 B83 Working hydraulics / Autopilot oil pressure sensor ............ 4-n-19 (for pressure-controlled equipment) AUTOPILOT wheel angle sensor ........................................6-r-18 AUTOPILOT feeler sensor, left .......................................... 8-c-18 AUTOPILOT feeler sensor, right ...................
TIC LEXION 500 Electric System Description of function: AUTOPILOT When the road travel circuit is unlocked and the threshing mechanism is engaged, the AUTOPILOT module (A9) is supplied with power by the main switch (S10).
Electric System LEXION 500 TIC Description of function: Sensor identification Sensor / laser left/right By starting the menu item "Front attachment learn" in terminal A30, the type of sensor is automatically identified (sensor or laser system). Any other terminals (e.g. GPS-controlled steering) must be switched off during learning.
TIC LEXION 500 Electric System Connector pin definition: Socket C Socket CB Connector E Socket MA, N, R Socket MR, U Socket P Socket B5 Socket Y9, Y10 Connector XB Socket XB Socket XV3 Connector XC Socket XC Socket X8 03/05 Lex-e-28b 28b-5
Electric System LEXION 500 TIC Interconnection list: from C 14 C 16 to 1 R2 -31 CB 1 CB 2 -31 A 34 Q 12 E 13 E 32 E 33 E 34 E 35 E 36 F77 a R8 R9 R 11 R 12 -31 MA 5 MA 10 R5 -31 MR 2 MR 5 MR 6 MR 7 MR 8 -31 F63 a N7 DO 9 P2 MU 7 MU 8 R5 F63 a N7 P1 P2 P3 P9 P 12 mm² 0.35 1.5 Colour bl-gr br 0.75 0.75 br gn 1.5 0.75 0.75 0.75 0.75 1.5 bk-bl or-bl or-bk or-gn or-gr br 0.5 1.5 gn-bl br MR 6 0.5 br-rd F28 a MR 8 R 10 R7 -31 1.5 1.5 0.5 0.5 2.
TIC LEXION 500 Electric System Interconnection list: from X8-17 X8-25 mm² 0.5 1.5 Colour ye-rd br XB-13 1.0 wh-ye XC-8 XC-9 XC-10 XC-11 XC-12 0.75 0.75 0.75 0.75 1.0 or-bl or-bk or-gn or-gr br XV3-1 XV3-2 XV3-3 XV3-4 0.75 0.75 0.75 0.75 or-bl or-bk or-gn or-gr Y9-1 Y9-2 1.0 1.0 br ye-bk Y10-1 Y10-2 1.0 1.
Electric System 28b-8 LEXION 500 TIC Lex-e-28b 03/05
28c AUTOPILOT GPS-controlled steering
Electric System 28c LEXION 500 TIC AUTOPILOT – GPS-controlled steering Coordinates Key to diagram: A9 AUTOPILOT module ........................................................... 2-i-20 B5 B6 B83 Working hydraulics / Autopilot oil pressure sensor ............ 4-n-19 (for pressure-controlled equipment) AUTOPILOT wheel angle sensor ........................................6-r-18 AUTOPILOT OFF sensor (overrider switch) ...................... 5-g-18 DO DS Master valve diode PCB..........................
TIC LEXION 500 Electric System Description of function: AUTOPILOT When the road travel circuit is unlocked and the threshing mechanism is engaged, the AUTOPILOT module (A9) is supplied with power by the main switch (S10).
Electric System LEXION 500 TIC Description of function: Sensor identification Sensor / laser left/right By starting the menu item "Front attachment learn" in terminal A30, the type of sensor is automatically identified (GPS, sensor or laser system). The GPS pilot terminal (A65) must be switched on during learning.
TIC LEXION 500 Electric System Connector pin definition: Socket C Socket CB Connector E Socket MA, N, R Socket MR, U Socket P Socket B5 Socket Y9, Y10 Connector XB Socket XB Socket XV3 Connector XC Socket XC Socket X8 03/05 Lex-e-28c 28c-5
Electric System LEXION 500 TIC Interconnection list: from C 14 C 16 to 1 R2 -31 CB 1 CB 2 -31 A 34 Q 12 E 13 E 32 E 33 E 34 E 35 E 36 F77 a R8 R9 R 11 R 12 -31 MA 5 MA 10 R5 -31 MR 2 MR 5 MR 6 MR 7 MR 8 -31 F63 a N7 DO 9 P2 MU 7 MU 8 R5 F63 a N7 P1 P2 P3 P9 P 12 mm² 0.35 1.5 Colour bl-gr br 0.75 0.75 br gn 1.5 0.75 0.75 0.75 0.75 1.5 bk-bl or-bl or-bk or-gn or-gr br 0.5 1.5 gn-bl br MR 6 0.5 br-rd F28 a MR 8 R 10 R7 -31 1.5 1.5 0.5 0.5 2.
TIC LEXION 500 Electric System Interconnection list: from X8-17 X8-25 mm² 0.5 1.5 Colour ye-rd br Y9-1 Y9-2 1.0 1.0 br ye-bk Y10-1 Y10-2 1.0 1.
Electric System 28c-8 LEXION 500 TIC Lex-e-28c 03/05
29a Performance monitor
Electric System 29a LEXION 500 TIC Performance monitor Coordinates Key to diagram: Measured value table: 29a-2 Lex-e-29a 03/05 A13 Performance monitor module (DKG).................................. 4-p-20 B31 B33 B34 Cleaning performance monitor sensor ............................... 6-q-18 Residual separation performance monitor sensor (left) ..... 3-s-19 Residual separation performance monitor sensor (right)... 3-s-17 K56 Electronic unit plus relay ...........................................
TIC LEXION 500 Electric System Description of function: Performance monitor The signals of the individual sensors are transmitted to module (A13). The sensitivity is adjusted in the CEBIS terminal (A30). The sensors B31, B33 and B34 can be checked using the CEBIS terminal (A30), menu "Adjustments – Separation – Sensor test".
Electric System LEXION 500 TIC Connector pin definition: Connector B Socket B31, B33, B34 Socket XQ Interconnection list: from B 24 B 25 mm² 1.5 1.5 Colour bk br-bl B31-1 B31-2 B31-3 1.5 0.75 1.5 br-bl bl-gn bk B33-1 B33-2 B33-3 1.5 0.75 1.5 br-bl bl-vi bk B34-1 B34-2 B34-3 1.5 0.75 1.5 br-bl bl-gr bk XQ-1 XQ-4 1.5 1.
30a Open / close grain tank (electric), grain tank full signal, warning beacon
Electric System 30a LEXION 500 TIC Open / close grain tank (electric), grain tank full signal, warning beacon Coordinates Key to diagram: Measured value table: 30a-2 Lex-e-30a 03/05 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 E47a E47b Warning beacon, front ........................................................ 2-g-19 Warning beacon, rear.........................................................
TIC LEXION 500 Electric System Description of function: Grain tank extension (electric) With the grain tank extension switch (S29), one of the relays K31 or K32 is actuated to open or close the grain tank. Depending on the sense of the rotation, the grain tank extension electric motor (M9) is supplied with earth by one of the relays K31/K32 on pin 87a, whereas the other relay, K32/K31, switches the voltage on pin 87.
Electric System LEXION 500 TIC Connector pin definition: Socket D Socket MH, O, Y Interconnection list: from D1 D4 D5 D 17 D 19 to 1 -31 K62 86 K61 86 Y7 K24 30 MH 3 MH 4 MH 5 MH 6 MH 7 MH 8 K32 30 K31 30 A 14 A9 -31 A 10 O1 O5 O6 Y1 Y7 30a-4 to 2 to 3 K61 87 F33 a K62 87 to 4 mm² 6.0 0.5 0.5 1.5 1.5 Colour br bk-rd br-gn wh-vi rd-wh 2.5 2.5 1.0 1.0 1.0 1.0 ye wh br-vi br-bk br br-gn F36 a K31 86 K32 86 2.5 1.5 1.5 bk-bl ye-bk ye-bl -31 D 17 2.5 2.
30b Open / close grain tank (hydraulic), grain tank full signal, warning beacon
Electric System 30b LEXION 500 TIC Open / close grain tank (hydraulic), grain tank full signal, warning beacon Coordinates Key to diagram: Measured value table: 30b-2 Lex-e-30b 03/05 DO DS Master valve diode PCB...................................................... 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 E47a E47b Warning beacon, front ........................................................ 2-g-19 Warning beacon, rear...........................
TIC LEXION 500 Electric System Description of function: Grain tank extension (hydraulic) When the road travel circuit is unlocked, relays (K31) and (K32) are supplied with power at pin 87. Earth is applied at pins 85 and 87a. The double push-button switch (S29) actuates the relays K31 and K32, actuating also the respective solenoid coil (Y182/Y183).
Electric System LEXION 500 TIC Connector pin definition: Socket D Socket MH, N, O, Y Interconnection list: from D1 D4 D5 D 17 D 19 to 1 -31 K62 86 K61 86 Y7 K24 30 MH 2 MH 3 MH 4 MH 5 MH 6 MH 7 MH 8 31 K32 30 K31 30 A 14 A9 -31 A 10 N 12 F35a O1 O2 O5 O6 Y1 Y7 30b-4 to 2 to 3 K61 87 F33 a K62 87 to 4 to 5 mm² 6.0 0.5 0.5 1.5 1.5 Colour br bk-rd br-gn wh-vi rd-wh 1.5 2.5 2.5 1.0 1.0 1.0 1.0 br ye wh br-vi br-bk br br-gn 2.5 bk-vi F36 a DO 23 K31 86 K32 86 2.5 0.5 1.5 1.
31a Front attachment dampening
Electric System 31a LEXION 500 TIC Front attachment dampening Coordinates Key to diagram: Measured value table: 31a-2 Lex-e-31a 03/05 A16 Reel controller module (HAS).............................................. 2-i-20 K49 Road travel main relay ........................................................ 4-i-20 Y97 Front attachment dampening solenoid coil ........................ 7-h-18 Item Y97 Component Solenoid coil Measured value 3.8 A 3.
TIC LEXION 500 Electric System Description of function: Front attachment dampening Front attachment dampening is active when the solenoid coil (Y97) is not actuated. When the threshing mechanism and the cutterbar are engaged, the engine runs at max. engine idle speed and the working position is reached, cutterbar dampening is hydraulically blocked by solenoid coil (Y97). Reliable CAC function only be guaranteed in this way.
Electric System LEXION 500 TIC Connector pin definition: Connector BB Socket Y97 Interconnection list: from BB 16 BB 29 to 1 A16-12 -31 to 2 to 3 to 4 Y97-1 Y97-2 31a-4 Lex-e-31a to 5 mm² 1.0 1.5 Colour gr-ye br 1.5 1.
32a All-wheel drive, fuel tank
Electric System 32a LEXION 500 TIC All-wheel drive, fuel tank Coordinates Key to diagram: Measured value table: 32a-2 Lex-e-32a 03/05 A10 Fieldwork computer module (BIF/CAB)............................... 2-i-20 B43 Fuel level sensor ................................................................ 3-q-16 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 K49 K52 Road travel main relay ........................................................
TIC LEXION 500 Electric System Description of function: Additional fuel tank 03/05 When the diesel engine runs at max. no-load speed and a fuel level of >10% and <70% is identified in the main fuel tank, the fieldwork computer module (A10) actuates the solenoid valve (Y91), making fuel flow from the auxiliary fuel tank into the main fuel tank.
Electric System LEXION 500 TIC Connector pin definition: Connector BB Socket P Socket X, Y Socket Y1 Socket Y91 Interconnection list: from BB 7 BB 12 to 2 to 3 to 4 to 5 B 33 Bridge a B 30 Q 12 CB 2 MU 8 A8 2 Z8 DS 57 A16 2 BB 13 BB 36 to 1 A10-7 A 34 E 37 MR 5 A10-30 mm² 1.0 1.5 Colour ye-br bl 1.0 1.0 rd-gr gn-or P 10 P 11 F20 a X 11 SL 2 DS 34 1.5 1.5 gn-rd gn-rd X1 X 11 X 12 -31 P 11 -31 DS 34 2.5 1.5 2.5 br gn-rd br Y1 Y 12 -31 -31 2.5 2.5 br br Y1-1 Y1-2 1.5 1.
32b All-wheel drive - overdrive, fuel tank
Electric System 32b LEXION 500 TIC All-wheel drive - overdrive, fuel tank Coordinates Key to diagram: Measured value table: 32b-2 Lex-e-32b 03/05 A10 Fieldwork computer module (BIF/CAB)............................... 2-i-20 B43 Fuel level sensor ................................................................ 3-q-16 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 K49 K52 Road travel main relay ........................................................
TIC LEXION 500 Electric System Description of function: Additional fuel tank When the diesel engine runs at max. no-load speed and a fuel level of >10% and <70% is identified in the main fuel tank, the fieldwork computer module (A10) actuates the solenoid valve (Y91), making fuel flow from the auxiliary fuel tank into the main fuel tank. All-wheel drive - overdrive The overdrive circuit allows varying the volume of the 4-trac radial piston motors via the solenoid coils (Y126).
Electric System LEXION 500 TIC Connector pin definition: Connector BB Socket P Socket Y1, Y126 Socket Y91 32b-4 Socket O, X, Y Lex-e-32b 03/05
TIC LEXION 500 Electric System Interconnection list: from BB 7 BB 12 mm² 1.0 1.5 Colour ye-br bl 1.0 1.0 rd-gr gn-or 2.5 br SL 2 DS 34 1.5 1.5 gn-rd gn-rd DS 34 2.5 1.5 2.5 br gn-rd br 2.5 1.5 1.5 br gn-wh bk-gn 2.5 2.5 br br Y1-1 Y1-2 1.5 1.5 br gn-rd Y91-1 Y91-2 1.5 1.
Electric System 32b-6 LEXION 500 TIC Lex-e-32b 03/05
33a Cutterbar spring lock
Electric System 33a LEXION 500 TIC Cutterbar spring lock Coordinates Key to diagram: Measured value table: 33a-2 Lex-e-33a 03/05 DO Master valve diode PCB...................................................... 4-i-20 K49 Road travel main relay ........................................................ 4-i-20 S47 Cutterbar spring lock switch ............................................... 3-h-17 Y70 Y71 Cutterbar spring unlock solenoid coil ................................
TIC LEXION 500 Electric System Description of function: Spring lock The spring lock can only be actuated when the road travel circuit relay K49 is unlocked. When actuated, the cutterbar spring lock switch (S47) supplies the respective solenoid coil (Y70/Y71) with power. The master valve (Y77) is also actuated via the diode PCB (DO) in parallel with the solenoid coils (Y70/Y71) because this function requires that pressure is built up in the system.
Electric System LEXION 500 TIC Connector pin definition: Socket N, O, Q, V Socket Y70, Y71 Interconnection list: from N4 N12 to 1 Q 10 F35 a K6 30 A8 20 O2 O8 mm² 1.5 2.5 Colour br-gn bk-ye DO 23 Q9 0.5 1.5 gn-bl wh-bl Q9 Q10 O8 N 1.5 1.5 bk-bl bk-rd V11 V12 -31 -31 2.5 2.5 br br Y70-1 Y70-2 1.5 1.5 br bk-bl Y71-1 Y71-2 1.5 1.
36a Indicator system (Europe)
Electric System 36a LEXION 500 TIC Indicator system (Europe) Coordinates Key to diagram: Measured value table: 36a-2 Lex-e-36a 03/05 A33 Sidefinder module ............................................................... 4-i-20 C3 C5 C6 Control stalk with parking light............................................ 4-g-18 Taillight, left-hand ............................................................... 5-u-21 Taillight, right-hand.............................................................
TIC LEXION 500 Electric System Description of function: Sidefinder function: Additional lights (sidefinder) are available as an accessory for better lateral lighting during threshing. When actuating the indicator switch (S16), a signal input is connected to the sidefinder module (A33) in parallel.
Electric System LEXION 500 TIC Connector pin definition: Socket C Connector E Socket MI Socket T, X Socket X3 Socket X4 Socket X5 Connector XA Socket XA Connector XH, XK Socket XH, XK 36a-4 Lex-e-36a 03/05
TIC LEXION 500 Electric System Interconnection list: from C1 C2 C8 C9 C10 C12 C16 C17 C21 E1 E2 E5 E12 to 1 to 3 to 4 K47 2 to 5 F42a F61 a A33 4L MI 5 K48 49a K47 1 E2 T1 X3 MI 4 T 12 E5 K47 5 MI 3 X4 K47 7 A33 2R -31 K48 C2 K47 3 K47 6 A33 4R -31 MI 3 C9 T1 X3 K47 5 MI 4 T 12 C 10 X4 K47 7 -31 MI1 MI2 MI3 MI4 MI5 MI6 MI7 F24 a T1 T6 T7 T12 MI 3 X-1 X-3 X-4 -31 03/05 to 2 -31 C9 E2 T1 X3 K47 5 T 12 E5 C 10 X4 K47 7 K48 49a C8 K47 1 K47 2 C9 E2
Electric System LEXION 500 TIC Interconnection list: from X3-2 X3-4 X3-7 X3-10 mm² 0.35 0.5 0.35 0.35 Colour gn-or bk bl-wh br X4-5 1.5 gn-or X5-1 X5-2 X5-3 0.5 0.5 0.5 rd vi-rd bl-br X8-1 X8-2 1.5 1.5 bk-wh bk-gn XA-1 XA-2 XA-13 XA-3 XA-6 1.5 1.5 1.5 1.5 1.
36b Indicator system (USA)
Electric System 36b LEXION 500 TIC Indicator system (USA) Coordinates Key to diagram: Measured value table: 36b-2 Lex-e-36b 03/05 A33 Sidefinder module ............................................................... 4-i-20 C3 C5 C6 Control stalk with parking light............................................ 4-g-18 Taillight, left-hand ............................................................... 5-u-21 Taillight, right-hand.............................................................
TIC LEXION 500 Electric System Description of function: Sidefinder function: Additional lights (sidefinder) are available as an accessory for better lateral lighting during threshing – circuit diagram 48a. When actuating the indicator switch (S16), a signal input is connected to the sidefinder module (A33) in parallel.
Electric System LEXION 500 TIC Connector pin definition: Socket C Connector E Socket MI Socket T, X Socket X3 Socket X4 Socket X5 Connector XA Socket XA Connector XH, XK Socket XH, XK 36b-4 Lex-e-36b 03/05
TIC LEXION 500 Electric System Interconnection list: from C1 C2 C8 C9 C10 C12 C16 C17 C21 E1 E2 E5 E12 to 1 to 3 to 4 K47 1 K47 2 to 5 F42a F61 a A33 4L MI 5 K48 49a E2 T1 X3 K47 5 MI 3 MI 4 T 12 E5 X4 K47 7 K47 3 K47 6 A33 2R -31 K48 C2 A33 4R -31 MI 3 C9 T1 X3 K47 5 MI 4 T 12 C 10 X4 K47 7 -31 MI1 MI2 MI3 MI4 MI5 MI6 MI7 F24 a T1 T6 T7 T12 MI 3 X-1 X-3 X-4 -31 03/05 to 2 -31 C9 E2 T1 X3 K47 5 T 12 E5 C 10 X4 K47 7 K48 49a C8 K47 1 K47 2 C9 E2
Electric System LEXION TIC Interconnection list: from X3-2 X3-4 X3-7 X3-10 mm² 0.35 0.5 0.35 0.35 Colour gn-or bk bl-wh br X4-5 1.5 gn-or X5-1 X5-2 X5-3 0.5 0.5 0.5 rd vi-rd bl-br X8-1 X8-2 1.5 1.5 bk-wh bk-gn XA-1 XA-2 XA-13 XA-3 XA-6 1.5 1.5 1.5 1.5 1.
37a Windscreen wiper, windscreen washer
Electric System 37a LEXION 500 TIC Windscreen wiper, windscreen washer Coordinates Key to diagram: Measured value table: 37a-2 Lex-e-37a 03/05 C3 Control stalk with parking light............................................ 4-g-18 K52 Power supply relay .............................................................. 4-i-20 M13 M16 Windscreen washer motor, front ......................................... 5-f-16 Windscreen wiper motor, front ...........................................
TIC Description of function: 03/05 LEXION 500 Electric System None Lex-e-37a 37a-3
Electric System LEXION 500 TIC Connector pin definition: Socket C Socket U Socket X4, X6 Socket X14a Socket X14b Interconnection list: from C1 C 13 C 16 mm² 1.5 1.5 1.5 Colour bk vi br 2.5 1.5 br vi-ye X4-1 X4-4 X4-6 1.5 1.5 1.5 pi gn-ye bk X6-6 1.5 vi X14b-1 X14b-2 X14b-3 X14b-4 1.5 0.75 1.5 1.
38a Compressor-type air conditioner
Electric System 38a LEXION 500 TIC Compressor-type air conditioner Coordinates Key to diagram: DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 K24 K51 K52 Compressor-type air conditioner relay ................................ 4-i-20 Ignition lock relay................................................................. 4-i-20 Power supply relay .............................................................. 4-i-20 M7 Cab fan motor..................................
TIC LEXION 500 Electric System Description of function: Compressor-type air conditioner The two closed gas-pressure switches (Z22/Z23) must supply relay K24 with earth in order to allow the function of the electro-magnetic clutch (Y32). When the fan switch (S28) and the thermostat switch (Z24) are closed, relay K24 is actuated and thus, electro-magnetic clutch (Y32) is also supplied with power by relay K52/87.
Electric System LEXION 500 TIC Connector pin definition: Socket D Socket G Interconnection list: from D1 D 20 D 22 G 14 G 15 38a-4 to 1 -31 to 2 to 3 to 4 K24 86 F05 a A6 K24 85 K24 87 DS 41 Lex-e-38a to 5 mm² 6.0 1.5 4.0 Colour br rd-gn bk 1.0 1.
38b Automatic air conditioner
Electric System 38b LEXION 500 TIC Automatic air conditioner Coordinates Key to diagram: AC A6 A7 Automatic air conditioner instrument lighting......................2-g-18 Automatic air conditioner module .......................................2-g-18 Cab fan speed controller module........................................2-g-18 B86 B87 B88 AC cab temperature sensor................................................2-h-17 AC air discharge temperature sensor.................................
TIC Description of function: LEXION 500 Electric System 1/7 Automatic air conditioner Together with the cab fan speed controller module (A7), the automatic air conditioner module (A6) provides the complete temperature control inside the cab. This involves both actuating the cooling compressor electro-magnetic clutch (Y32) via relay K24 and switching the heater circuit on and off if required via solenoid coil (Y109) until the set values agree with the actual values of the corresponding sensors.
Electric System Description of function: LEXION 500 TIC 2/7 - Test menu operation 1. Switch on the ignition and start the engine. 2. Display of software version The software version is displayed for 3 seconds. If the software version flashes, the factory setting of the software in the automatic air conditioner module (A6) was modified. 3. Temperature display - Test menu access 1. Press key (3) and release it. 2. Press key (1) and hold it. 3. Press keys (11) and (13) simultaneously. 4.
TIC Description of function: 2nd menu item LEXION 500 Electric System 3/7 Press key (3) once. The blow-out temperature in °C is displayed. Blow-out temperature Example: 29.3°C If the temperature display is incorrect, please check the following: 1. Position and possibly soiling of the AC blow-out temperature sensor (B87), (behind the large blow-out nozzle, top left). 2. Connector on the automatic air conditioner module (A6). 3.
Electric System Description of function: LEXION 500 TIC 4/7 Important note: The further test steps (menu items) can be carried out only when a voltage is applied to pin 1/1 of the automatic air conditioner module (A6). 5th menu item Press key (3) once. The compressor-type air conditioner electro-magnetic clutch solenoid coil (Y32) is activated.
TIC Description of function: 7th menu item LEXION 500 Electric System 5/7 Press key (3) once. The fan speed (50%) of the cab fan (M7) is activated. Fan speed (50%) Cab fan (M7) Example: Test step 7 is displayed The speed is displayed as a bar display. If the cab fan does not start, please check the following: 1. Connector on the cab fan (below the roof cover). 2. Check the cab fan motor mechanically. Abraded particles of carbon brushes 3. Connector on the automatic air conditioner module (A6). 4.
Electric System Description of function: 9th menu item LEXION 500 TIC 6/7 Press key (3) once. The fan speed (100%) of the cab fan (M7) is activated. Fan speed (100%) Cab fan (M7) Example: Test step 9 is displayed The speed is displayed as a bar display. If the cab fan does not start, please check the following: 1. Connector on the cab fan (below the roof cover). 2. Cab fan speed controller module (A7) below the roof cover. Slacken off the cover screws and remove the cover. 3.
TIC Description of function: 11th menu item LEXION 500 Electric System 7/7 Press key (3) once. All segments of the bar and seven-segment displays are switched on. Segment display All segments of the seven-segment displays are switched on. All segments of the bar displays are switched on. The display function can be checked by visual control. 12th menu item Press key (3) once. The automatic air conditioner module (A6) performs a RESET.
Electric System LEXION 500 TIC Connector pin definition: Socket D Socket G Interconnection list: from D1 D 20 D 22 to 1 -31 K24 86 F05 a to 2 G 14 G 15 A6 K24 87 K24 85 DS 41 38b-10 to 3 to 4 Lex-e-38b to 5 mm² 6.0 1.5 4.0 Colour br rd-gn bk 1.0 1.
39a Cab comfort equipment - Operator's seat
Electric System 39a LEXION 500 TIC Cab comfort equipment – operator's seat .......................................................................................Coordinates Key to diagram: 39a-2 Lex-e-39a 03/05 B1 B2 Active lumbar support Active lumbar support H1 H2 Back heater Seat heater LF1 Pneumatic spring M8 M8.
TIC Description of function: 03/05 LEXION 500 Electric System None Lex-e-39a 39a-3
Electric System 39a-4 LEXION 500 TIC Lex-e-39a 03/05
40a Additional sockets, fuse tester
Electric System 40a LEXION 500 TIC Additional sockets, fuse tester Coordinates Key to diagram: 40a-2 Lex-e-40a 03/05 D1/2 Fuse test LED...................................................................... 4-i-20 K14 K51 K52 Threshing mechanism relay ................................................ 4-i-20 Ignition lock relay................................................................. 4-i-20 Power supply relay ..............................................................
TIC Description of function: 03/05 LEXION 500 Electric System None Lex-e-40a 40a-3
Electric System LEXION 500 TIC Connector pin definition: Socket H, O, V, Y Socket MI, MU, Z Interconnection list: from H1 H2 H7 to 1 MI 2 MI 8 -31 mm² Colour 2.5 2.5 br vi 2.5 2.5 2.5 bk-rd b bk-vi 1.5 2.5 rd br Y1 Y8 2.5 2.5 br vi Z2 1.
41s Axle control system, front attachment control system Montana 570-520 - with integrated MONTANA control unit - up to serial no.
Electric System 41s LEXION Montana 570-520 TIC Axle control system, front attachment control system, Montana 570-520 - with integrated MONTANA control unit (up to serial no. 582 00051, 581 00026; 580 00028) Coordinates Key to diagram: Measured value table: 41s-2 Lex-e-41s 03/05 A35 Montana control unit module .............................................. 7-i-18 B91 B92 B93 B94 B126-1 B126-2 Axle angle sensor, left ........................................................
TIC Description of function: Axle control system and front attachment control system LEXION Montana 570-520 Electric System 1/5 The system identifies the machine position using the inclination sensors B126-1 / B126-2 which transmit their values to the Montana module (A35) via an internal CAN bus. The solenoid coils (Y114, Y115, Y116, Y117) are actuated by the Montana module (A35) so that the machine is always in a vertical position by means of front axle movements.
Electric System Description of function: LEXION Montana 570-520 TIC 2/5 Go to page 1/6 inputs using the yellow keys and the Enter key. The parking brake symbol allows checking the function of parking brake switch S93 (symbol) – closed / open. Diag. Inputs Handbrake Reserve 1 Reserve 2 1/6 Go to page 2/6 inputs using the yellow keys and the Enter key. The sensor value B91 is displayed. Diag. Inputs Cylinder left Sensor: Cal.min.: Cal.max.: Position: 2/6 3.30 V 0.12 V 4.99 V 65.
TIC Description of function: LEXION Montana 570-520 Electric System 3/5 Go to page 5/6 inputs using the yellow keys and the Enter key. The sensor value B94 is displayed. Diag. Inputs Cross inclinat. Sensor: Cal.min.: Cal.max.: Position: 5/6 1.57 V 1.18 V 2.53 V 28.7% Go to page 6/6 inputs using the yellow keys and the Enter key. The sensor value B95 is displayed. Note: Sensor B95 is not used by the system. Diag. Inputs Feeder housing Sensor: Cal.min.: Cal.max.: Position: 03/05 6/6 2.78 V 0.00 V 4.
Electric System Description of function: - Inclinometer diagnosis LEXION Montana 570-520 TIC 4/5 Press menu key. Select the inclinometer section using the yellow keys and the Enter key. Diagnose Inputs Inclinometer Outputs System Go to page 1/2 Inclinometer using the yellow keys and the Enter key. The values of sensor B126-1 are displayed. The most recently calibrated values cal. X / cal. Y can be compared with the current actual values of angle X and angle Y.
TIC Description of function: - Output diagnosis LEXION Montana 570-520 Electric System 5/5 Press menu key. The outputs section cannot be used for axle control system diagnosis since the diagnosis mode does not allow axle control system operating functions. Diagnose Inputs Inclinometer Outputs System - Power supply diagnosis Press menu back key. Select the system section using the yellow keys and the Enter key.
Electric System LEXION Montana 570-520 TIC Connector pin definition: Socket A35 Socket SL, XKP Socket XEa Connector XEa 41s-8 Lex-e-41s 03/05
TIC LEXION Montana 570-520 Electric System Interconnection list: from XEa-1 XEa-3 XEa-4 XEa-5 XEa-6 XEa-7 XEa-8 XEa-9 XEa-10 to 1 to 2 to 3 to 4 XKP 2 XKP 3 XKP 4 XKP 5 XKP 6 XKP 16 XKP 17 XKP 18 XKP 19 XKP 20 XKP 21 03/05 Lex-e-41s to 5 mm² 1.5 1.0 0.75 1.0 1.0 1.0 1.0 1.0 1.0 Colour br bk-bl gn-vi br-bl bl-bk gr-pi gr-ye bl-gn gr-wh 1.0 1.0 1.0 1.0 1.0 1.5 1.0 1.0 1.5 1.0 1.
Electric System 41s-10 LEXION Montana 570-520 TIC Lex-e-41s 03/05
41t Axle control system, front attachment control system Montana 570-520 - with integrated Montana control unit - from serial no.
Electric System 41t 41t-2 LEXION Montana 570-520 TIC Axle control system and front attachment control system, Montana 570-520 – with integrated Montana control unit (from serial no.
TIC LEXION Montana 570-520 Coordinates Key to diagram: A42 MONTANA GEN II module ............................................. 3-h-17 B91 B92 B93 B94 B126-1 B126-2 Axle angle sensor, left ..................................................... 7-j-20 Axle angle sensor, right ................................................... 7-j-16 Cutting angle sensor....................................................... 7-e-17 Montana cross levelling sensor ......................................
Electric System Measured value table: LEXION Montana 570-520 Item B91 B92 B93 B94 Y110 Y111 Y112 Y113 Y114 Y115 Y116 Y117 TIC Component Sensor Measured value 12 V 0.25 V - 4.75 V Remark (Pin 1-2) (Pin 1-3) Solenoid coil 3.8 A 3.2 Ω See lettering Solenoid coil 3.8 A 3.
TIC LEXION Montana 570-520 Electric System Connector pin definition: Socket A35 Socket SL,XKP Socket XEa Connector XEa 03/05 Lex-e-41t 41t-5
Electric System LEXION Montana 570-520 TIC Interconnection list: from to 1 to 2 to 3 to 4 to 5 mm² Colour A 34 SL14 SL 21 1.5 1.0 2.5 br-bl bk-bl br XEa-1 XEa-3 XEa-4 XEa-5 XEa-6 XEa-7 XEa-8 XEa-9 XEa-10 1.5 1.0 0.75 1.0 1.0 1.0 1.0 1.0 1.0 br bk-bl gn-vi br-bl bl-bk gr-pi gr-ye bl-gn gr-wh XE1-1 XE1-2 XE1-3 XE1-4 XE1-5 XE1-6 0.5 0.5 0.5 0.5 0.5 0.5 vi-bk wh br wh wh wh XE2-1 XE2-2 XE2-3 XE2-4 XE2-5 XE2-6 XE2-7 0.5 0.5 0.5 0.5 0.5 0.
42a Ground drive and brake control
Electric System 42a LEXION 500 TIC Ground drive and brake control Coordinates Key to diagram: Measured value table: 42a-2 Lex-e-42a 03/05 A45 Ground drive hydraulic motor brake restrictor module (HBM) .................................................................................. 4-i-20 Y124 Ground drive brake restrictor solenoid coil......................... 3-o-20 Item Y124 Component Solenoid coil Measured value 3.8 A 3.
TIC LEXION 500 Electric System Description of function: Hydrostatic brake valve system When the diesel engine speed exceeds the allowed maximum of 2230 rpm (e.g. downhill travel), the ground drive hydraulic motor (HBM) brake restrictor module A45 also receives this information from the fieldwork computer module (BIF/CAB) A10 via the CAN bus.
Electric System LEXION 500 TIC Connector pin definition: Socket W Socket Y124 Interconnection list: from W8 42a-4 to 1 A45 8 to 2 to 3 to 4 Lex-e-42a to 5 mm² 1.
42s Ground drive and brake control Montana 570-520 - with external MONTANA control unit - up to serial no.
Electric System 42s LEXION Montana 570-520 TIC Ground drive and brake control, Montana 570-520 - with external MONTANA control unit (up to serial no. 582 00051, 581 00026; 580 00028) Coordinates Key to diagram: A36 A45 Montana gearshift control module ......................................... 2-h-20 Ground drive hydraulic motor brake restrictor module (HBM)...........................................................4-i-20 B90 Brake accumulator pressure sensor/switch...........................
TIC Description of function: LEXION Montana 570-520 Electric System 1/2 Gearshift control Both the gearshift control switch (S90) and the shifting aid switch (S91) are supplied with power only if the signal of the ground speed control lever in neutral position (Z57) and of the applied parking brake (Z84/Z85) is applied to the gearshift control module (A36). When the shifting aid (S91) is actuated, the Montana master valve (Y128) is actuated via the gearshift control module (A36) – Circuit diagram 04s).
Electric System Description of function: LEXION Montana 570-520 TIC 2/2 Service brake When activating the left (Z84) and the right (Z85) service brake, the control oil pressure in the ground drive will also collapse at the solenoid coil (Y125) and the variable-displacement pump will swing back to zero delivery, independent of the ground drive control lever position. Hydrostatic brake valve system When the diesel engine speed exceeds the allowed maximum of 2230 rpm (e.g.
TIC LEXION Montana 570-520 Electric System Connector pin definition: Connector W 03/05 Socket SL, XKP Lex-e-42s 42s-5
Electric System LEXION Montana 570-520 TIC Interconnection list: from XKP-7 XKP-8 XKP-9 XKP-10 XKP-11 XKP-12 XKP-13 XKP-14 XKP-15 XKP-19 mm² 1.0 1.0 1.0 1.0 1.0 1.0 1.0 0.75 0.75 1.5 Colour gr-vi br-wh br-bk pi-gn or-gn or-gr or-ye pi-bl br-vi bk-bl SL 1 SL 2 SL 14 SL 15 SL 21 1.0 1.0 0.75 0.75 1.0 gr-bl bk-gn bk-bl bk-ye ye-wh A36-1 A36-2 A36-3 A36-4 A36-5 A36-6 A36-7 A36-9 A36-10 A36-11 A36-12 A36-13 A36-14 A36-20 A36-24 A36-25 1.5 1.5 1.0 0.75 0.75 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.
42t Ground drive and brake control Montana 570-520 - with integrated Montana control unit - from serial no.
Electric System 42t LEXION Montana 570-520 TIC Ground drive and brake control, Montana 570-520 - with integrated MONTANA control unit (from serial no. 581 00027 to 581 00037) Coordinates Key to diagram: A42 A45 MONTANA GEN II module ............................................. 3-h-17 Ground drive hydraulic motor brake restrictor module (HBM).................................................................. 4-i-20 E35c Instrument lighting...........................................................
TIC Description of function: Gearshift control LEXION Montana 570-520 Electric System 1/2 The gearshift control switch (S90) is supplied with power only if the signal of the ground speed control lever in neutral position (Z57) and of the applied parking brake (Z84/Z85) is applied to the MONTANA GEN II module (A42). While shifting gears, the solenoid coils (Y121, Y122) are energized alternatingly at short intervals and the working hydraulics master valve (Y77) in parallel with them.
Electric System Description of function: LEXION Montana 570-520 TIC 2/2 Hydrostatic brake valve system When the diesel engine speed exceeds the allowed maximum of 2230 rpm (e.g. downhill travel), the ground drive hydraulic motor (HBM) brake restrictor module A45 also receives this information from the fieldwork computer module via the CAN bus.
TIC LEXION Montana 570-520 Electric System Connector pin definition: Connector W 03/05 Socket SL,XKP Lex-e-42t 42t-5
Electric System LEXION Montana 570-520 TIC Interconnection list: from XKP-6 XKP-7 XKP-8 XKP-9 XKP-10 XKP-11 XKP-12 XKP-13 XKP-14 XKP-15 mm² 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 0.75 0.75 Colour wh-bl gr-vi br-wh br-bk pi-gn or-gn or-gr or-ye pi-bl br-vi SL 1 SL 2 SL 14 SL 15 SL 21 1.0 1.0 0.75 0.75 1.0 gr-bl bk-gn bk-bl bk-ye ye-wh A36-1 A36-2 A36-3 A36-4 A36-5 A36-6 A36-7 A36-9 A36-10 A36-11 A36-12 A36-13 A36-14 A36-20 A36-24 A36-25 1.5 1.5 1.0 0.75 0.75 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.
44a Electro-hydraulic gearshift 3-speed manual gearbox
Electric System 44a LEXION 500 TIC Electro-hydraulic gearshift - 3-speed manual gearbox Coordinates Key to diagram: A10 A37 Fieldwork computer module (BIF/CAB)............................... 2-i-20 Electro-hydraulic gearshift (EHS) module ........................... 2-i-20 DO DS Master valve diode PCB...................................................... 4-i-20 Diagnosis plug (63-pin) VIA................................................. 3-i-20 H60 H61 H62 H63 Gearbox 1st gear signal light..........
TIC LEXION 500 Electric System Description of function: Electro-hydraulic gearshift As a pre-condition for carrying out an electro-hydraulic drive range changeover, the signals of the actual value switch Z57 (ground speed control lever in neutral position), Z79 and Z80 (actuation of both service brakes) must be identified by the electro-hydraulic gearshift (EHS) module A37. Module A37 (EHS) controls the solenoid coils Y107, Y108 and Y123 of the gear preselection correspondingly via switches S70 and S71.
Electric System LEXION 500 TIC Possible errors: Brake pressure switch of gearshift defective When the signal from switches Z79 and Z80 has been identified for more than 30 minutes, the message "Braking pressure switch for gear-shift mechanism defective" is displayed on terminal A30. Shifting gears is prevented until the signals from switches Z79 and Z80 are again identified as being a correct function. The error is stored in the error memory.
TIC LEXION 500 Electric System Connector pin definition: Socket SL Socket U Socket XP Socket Y107, Y108, Y123 03/05 Lex-e-44a 44a-5
Electric System LEXION 500 TIC Interconnection list: from SL 1 SL 3 SL 7 SL 15 SL 20 SL 21 to 1 P5 DO25 DS 2 F75 a U 10 -31 U4 U 10 -31 A1 mm² 0.75 0.75 0.75 1.5 1.5 2.5 Colour bl-gr vi-rd vi-bk bk-bl vi-bk br 2.5 1.5 br vi-wh XP-1 XP-2 XP-3 XP-4 XP-5 XP-9 XP-10 XP-11 XP-12 XP-13 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 br gn-bl or-bl or-wh bl-vi bk-bl pi-gn or-gn or-gr or-ye Z82 – 1 Z82 – 2 0.75 0.75 bl-br gn-wh Z83 – 1 Z83 – 2 0.75 0.75 bl-br gn-gr Z95 – 1 Z95 – 2 Z95 - 3 0.75 0.75 0.
45a Main lighting circuit, taillight, position light
Electric System 45a LEXION 500 TIC Main lighting circuit, taillight, position light Coordinates Key to diagram: Measured value table: E39 E41 E43 E44 E45 E46 E56 E57 Position light, left.................................................................5-g-20 Position light, right ..............................................................5-g-16 Position light, front attachment left .....................................8-a-20 Position light, front attachment right ...................................
TIC LEXION 500 Electric System Description of function: Sidefinder function: For better lateral lighting during threshing, additional lights (sidefinders) are available as accessories. When actuating the indicator switch (S16), a signal input is connected in parallel to the sidefinder module (A33).
Electric System LEXION 500 TIC Connector pin definition: Socket D Socket MM Socket T, X Connector E Connector XA Socket XA Connector XH, XK Socket XH, XK 45a-4 Lex-e-45a 03/05
TIC LEXION 500 Electric System Interconnection list: from D7 D8 D18 to 1 to 2 to 3 F44 e F52 e to 4 K20 86 F43 e F40 a E1 E3 E4 E12 MM3 MM4 MM5 T2 T6 T7 T11 X1 X2 X5 03/05 -31 K45 87 K45 86 F43 a X2 E3 X5 E4 T2 F43 a E3 T 11 F44 a E4 -31 -31 F44 a -31 Lex-e-45a to 5 mm² 0.5 0.5 1.5 Colour wh-bk gr bk-gn 1.5 1.5 1.5 1.5 br gr-bk gr-rd br 1.5 1.5 0.5 br gr-wh wh-bl 1.5 1.5 1.5 1.5 gr-bk br br gr-rd 2.5 1.5 1.
Electric System 45a-6 LEXION 500 TIC Lex-e-45a 03/05
46a Dipped headlights, full beam, dipped headlights changeover switch
Electric System 46a LEXION 500 TIC Dipped headlights, full beam, dipped headlights changeover switch Coordinates Key to diagram: Measured value table: 46a-2 Lex-e-46a 03/05 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 E1 E2 E3 E4 E30 E31 E32 E33 Dipped headlights, left........................................................ 5-g-19 Dipped headlights, top left................................................... 2-f-20 Dipped headlights, top right...........
TIC Description of function: 03/05 LEXION 500 Electric System None Lex-e-46a 46a-3
Electric System LEXION 500 TIC Connector pin definition: Socket C, D Socket MT Socket X3 Interconnection list: from C4 C5 C6 C7 C16 to 1 F45 e F46 e K20 87 F15 a -31 D1 D6 -31 K25 85 MT1 MT2 MT3 MT4 MT5 MT6 K27 87 K25 87 -31 -31 K26 87 K28 87 to 2 F47 e F48 e K26 85 to 3 K27 85 to 4 K28 85 X3-6 X3-10 46a-4 Lex-e-46a to 5 mm² 1.5 1.5 1.5 1.5 1.5 Colour wh ye bk-ye rd br 6.0 0.5 br br-ye 1.5 1.5 1.5 1.5 1.5 1.5 ye-bk wh-bk br br wh-bk ye-bk 0.35 0.
47a Work lights I
Electric System 47a LEXION 500 TIC Work lights I Coordinates Key to diagram: Measured value table: E11 E14 E17 E54 E55 E63 E63.1 E65 E65.1 E65.2 E65.3 E8 E8.1 Cab left centre work light .....................................................2-f-18 Cab right centre work light ...................................................2-f-18 Grain tank unloading tube work light ................................... 2-j-20 Railing inside left work light ................................................
TIC LEXION 500 Electric System Description of function: Sidefinder function: For better lateral lighting during threshing, additional lights (sidefinders) are available as accessories. When actuating the indicator switch (S16), a signal input is connected in parallel to the sidefinder module (A33).
Electric System LEXION 500 TIC Connector pin definition: Socket D Socket MM, MT Socket X Interconnection list: from D1 D9 D 10 D 11 D 12 D 13 D 14 D 15 D 16 to 1 -31 K59 85 K50 85 F55 a F11 a D 12 -31 -31 -31 MM 1 MM 2 -31 D 11 MT 7 MT 8 F73 a -31 X1 X9 X 10 X 12 -31 F12 a X9 -31 47a-4 to 2 to 3 to 4 K60 85 K54 85 MM 2 D 13 F11 a F55 a X 10 F12 a Lex-e-47a to 5 mm² 6.0 0.5 0.5 1.5 1.5 1.5 1.5 1.5 1.5 Colour br br-bl br-wh gr-bl gr-ye gr-gn br br br 1.5 1.5 br gr-br 1.5 1.
48a Work lights II
Electric System 48a LEXION 500 TIC Work lights II Coordinates Key to diagram: Measured value table: A33 Sidefinder module................................................................ 4-i-20 DS Diagnosis plug (63-pin) VIA................................................. 3-i-20 E58 E59 E60 E71 E72 E73 E74 Maintenance light, front left ................................................ 4-k-20 Maintenance light, rear left .................................................
TIC LEXION 500 Electric System Description of function: Sidefinder function: For better lateral lighting during threshing, additional lights (sidefinders) are available as accessories. When actuating the indicator switch (S16), a signal input is connected in parallel to the sidefinder module (A33).
Electric System LEXION TIC Connector pin definition: Socket D Socket MB, MM Socket Y Interconnection list: from D1 to 1 -31 to 2 to 3 to 4 to 5 mm² 6.0 Colour br 2.5 1.5 1.5 br br MB 1 MB 2 MB 4 -31 K46 87 F68 a MM 6 MM 7 A33 2L A33 8L 0.75 0.75 gr-vi gr-rd Y1 Y4 Y9 Y 12 -31 K46 87 F68 a -31 2.5 1.5 1.5 2.
49a Sieve, grain tank and returns lighting, reversing horn, brake light
Electric System 49a LEXION 500 TIC Sieve, grain tank and returns lighting, reversing horn, brake light Coordinates Key to diagram: 49a-2 Lex-e-49a 03/05 A10 Fieldwork computer module (BIF/CAB)............................... 3-I-20 E22 E23 E37 E48 E49 Left brake light .................................................................... 4-u-20 Right brake light ................................................................. 4-u-16 Grain tank lighting ..............................................
TIC LEXION 500 Electric System Description of function: Reversing signal 03/05 When reversing, a voltage signal is connected to the BIF/CAB module A10 in addition to the reversing horn (H25) via the ground speed control lever reverse/reversing horn actual value switch (Z50). This serves for deactivating the area counter despite the active working position.
Electric System LEXION 500 TIC Connector pin definition: Socket C Socket U, MH, X, Y Socket P Socket X4, X6 Connector XH Socket XH 49a-4 Lex-e-49a Socket MO 03/05
TIC LEXION 500 Electric System Interconnection list: from C1 C11 to 1 F42a U3 to 2 to 3 MH1 MH2 Y 10 -31 F53 a A33 8R MO1 MO8 P6 -31 P6 P13 MO 1 F29 a mm² 1.5 1.5 Colour bk bk-gr 1.5 1.5 gr-vi br A10 4 1.5 2.5 gr-wh br A10 4 0.75 1.5 vi-gn vi-ye U3 U4 U8 U9 1.5 2.5 1.5 1.5 gr-wh br bk bk-rd X1 X6 X8 X12 2.5 1.5 1.5 2.5 br bk-rd gr-gn br X4-6 1.5 bk X6-1 1.5 vi-gn Y10 Y12 1.5 2.
Electric System 49a-6 LEXION 500 TIC Lex-e-49a 03/05
50a Instrument lighting, broadcast receiver, mirror adjustment
Electric System 50a LEXION 500 TIC Instrument lighting, broadcast receiver, mirror adjustment Coordinates Key to diagram: 50a-2 Lex-e-50a 03/05 AC Automatic air conditioner instrument lighting .................... 2-g-18 E34 E35 Interior lights ....................................................................... 2-h-17 Instrument lighting .............................................................. 3-h-17 M19 M20 Mirror adjustment motor, left ..............................................
TIC Description of function: 03/05 LEXION 500 Electric System None Lex-e-50a 50a-3
Electric System LEXION 500 TIC Connector pin definition: Socket D Connector X2, X20 Socket X2, X20 Socket XW Interconnection list: from D1 D2 D3 D19 D21 to 1 -31 F74 a F74 a K24 30 F52 a to 2 to 3 D3 D2 F33 a A33 6R K46 86 to 4 to 5 mm² 6.0 1.5 1.5 1.5 1.
TIC LEXION 500 03/05 Lex-e-50a Electric System 50a-5
Component grid
TIC LEXION 500 Electric System Component grid 03/05 Lex-e-raster R-2
Electric System R-3 LEXION 500 TIC Lex-e-raster 03/05
Index
Electric System LEXION 500 Index index-2 TIC Circuit Diagram 12V service socket outlet 4-Trac 40 32 A AC air discharge temperature Activation of road travel Additional fuel tank Additional sockets ADM AGROCOM terminal (ACT) Air-suspended seat compressor All-wheel drive Alternator Alternator Alternator charging light Alternator time relay AUTOCONTOUR Automatic air conditioner AUTOPILOT AUTOPILOT laser AUTOPILOT signal light Axle control system Axle control system diagnosis 38 4 32 40 2 6 39 32 1 3,4
TIC LEXION 500 Index Circuit Diagram Diesel engine Diesel engine diagnosis Diesel engine electric starting motor Diesel engine error code Diesel engine LED Diesel engine speed adjustment Differential lock Diode PCB LED Dipped headlights DKG Down maize auger DZW 6 12 ZE (Central terminal compartment) ZE (Central terminal compartment) 2 2 1 2, 3 2 2, 42 42 4 46 6 21 6 E EFA (electro-hydraulic ground drive) EHS Electric starting motor Electro-hydraulic gearshift Electro-hydraulic ground drive Electro-ma
Electric System LEXION 500 Index Circuit Diagram G Gearbox Gearbox shifting Gearshift control Grain tank Grain tank 100% full indicator Grain tank extension Grain tank full indicator Grain tank lighting Grain tank unloading Grain tank unloading aid Grain tank unloading tube Ground drive Ground drive brake restrictor Ground drive control pressure Ground drive filter Ground drive hydraulics metal detector Ground drive variable displacement motor Ground speed control lever Ground speed control lever posit
TIC LEXION 500 Index Circuit Diagram M Machine monitoring Main drive (threshing mechanism clutch) Main power supply Maintenance lights Master valve Master valve diode PCB Mirror adjustment Module power supply Montana axle hydraulics master valve MONTANA brake oil pressure Montana brake oil pressure warning Montana brake pressure accumulator MONTANA central terminal compartment MONTANA control unit module MONTANA gear preselection module MONTANA GEN II module 26 1,7 1 48 4 4 50 6 4, 41 26, 26 42 4, 42
Electric System LEXION 500 Index index-6 TIC Circuit Diagram S Safety start switch Sample gate Seat contact Seat contact circuit Seat heater Service brake Shut-off valve Side light Sidefinder Sidefinder Sieve adjustment Sieve pan lighting Snapping plate clearance Snapping plate position Speed monitor Speed sensor Spreading direction Spreading width Start the diesel engine Starting Steering column Steering position STOP STOP warning light Straw chopper Straw jam Stubble lighting Swath flap 1 27 15, 17
TIC LEXION 500 Index Circuit Diagram W Y 03/05 Electric System Warning Warning beacon Warning device Warning device diode PCB Wheel angel sensor Windscreen washer systen Work light for working area ahead Work lights Work lights main switch Working hours counter Working hydraulics Working hydraulics / Autopilot oil pressure Working hydraulics master valve 26 30 26 26 28 37 47 45, 47, 48 48 7 4 28 4 YIELD METER 27 Lex-e-in index-7
Electric System index-8 LEXION 500 TIC Lex-e-in 03/05
Following the policy of CLAAS KGaA mbH to improve their products as technical developments continue, CLAAS reserve the right to make alterations which must not necessarily correspond to text and illustrations contained in this publication, and without incurring obligation to alter any machines previously delivered. Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted.
CLAAS KGaA mbH Postfach 1163 33426 Harsewinkel Tel. +49 (0)5247 12-0 www.claas.com 0293 676.0 SYS-E LEXION Montana 570-520 EN - 05.
