736-09
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INSTALLATION / OPERATION / MAINTENANCE SERIES 100-42 700 Series Roll Seal DESCRIPTION The Cla-Val Model 100-42 Roll Seal valve is a hydraulically operated valve used to control liquid flow by means of a flexible control element, the liner. The basic valve consists of only two parts: a one piece, investment cast body and an elastomeric liner. The valve body is constructed with internal ribs and slots forming a grillwork which surrounds the liner to provide support.
INSTALLATION The Cla-Val Model 100-42 Roll Seal The Model 100-42 valve in 6" through Locate pilot system port connections valve in 2", 3", and 4" sizes are 12" sizes are constructed with separa- at the top of valve in pipeline to allow designed to mount between standard ble "slip-on" style flanges. Furnished easy air venting. A line size strainer is pipe flanges (ANSI 125, 150, 250, and standard in either class 150 or 300 recommended, mounted on the valve 300 series) as a wafer type valve.
Liner Retainer Removal 2"-12" Sizes The 2" and 3" liner retainer is secured to the valve with an Allen screw. Loosen the Allen screw, pull the locking pin back towards center of retainer, and remove the retainer from valve. To install, insert the retainer, (do not block inlet feed hole), push locking pin into position and tighten Allen screw. The 4"-12" liner retainers are secured with a snap ring. Remove the snap ring and retainer. To install, insert retainer and install snap ring into the groove of valve.
Liner Installation 6", 8", 10", 12" sizes 1. Tools required: Bottle of drugstore glycerine, 30" crowbar, double headed plastic hammer with 14" handle, rubber mallet and large flat blade screwdriver. 2. Liberally wipe glycerine on the inside of the valve and on the outer edge of the liner. Fold liner in half and insert into valve body. 1 2 3 4 5 6 7 8 9 10 3. Push liner in as far as possible forcing it out side ways. 4. Place the crowbar at the upper 25% point of the liner.
PLACING VALVE INTO OPERATION Important Procedure for All Installations: In most instances, the 700 Series Cla-Val Control valves will be shipped complete with a pilot control system mounted on the Model 100-42 valve. Consult the appropriate start up and operation instructions for the pilot control used before pressurizing the system.
2 1/2 Pipe Diameters Min Recomended Length Spool 1 OUTLET 2 Recommended Pipe layout 6" - 12" Flange style 100-42 2 Pipe Coupling (Rubber Gasket Type) 1 100-42 Main Valve, Flange X Flange
2 1/2 PIPE DIAMETERS MIN RECOMENDED LENGTH SPOOL Roll Seal INLET ® 3 4 Roll Seal INLET 2 ® OUTLET ™ 1 Recommended Pipe layout 6" - 12" Grooved style 100-42 1 2 3 4 OUTLET ™ COUPLER FOR GROOVED PIPE SPOOL STRAINER ASSEMBLY (WITH CONE) 100-42 MAIN VALVE, GROOVE X FLANGE 100-42 MAIN VALVE, GROOVE X GROOVE
When ordering please specify: • All nameplate data • Description • Part Numbers • Item Number • Material Item No. Description No. Req'd Material (Standard) 1 1 1 2 1 1 2 2 316L Stainless Steel "L" Natural Rubber Aluminum 316L Stainless Steel 316L Stainless Steel 316L Stainless Steel Steel-Cad. Pl. Steel-Cad. Pl.
INSTALLATION AND MAINTENANCE INSTRUCTIONS 2-WAY INTERNAL PILOT OPERATED SOLENOID VALVES DIAPHRAGM TYPE - 3/8, 1/2 AND 3/4 N.P.T. NORMALLY CLOSED OPERATION DESCRIPTION Bulletin 8210’s are 2-way, normally closed internal pilot operated solenoid valves. Valve bodies and bonnets are of brass construction. Standard valves have a General Purpose, NEMA Type 1 Solenoid Enclosure.
IMPROPER OPERATION 1. Faulty Control Circuit: Check the electrical system by energizing the solenoid. A metallic click signifies that the solenoid is operating. Absence of the click indicates loss of power supply. Check for loose or blown-out fuses. open circuited or grounded coil. broken lead wires or splice connections. 2. Burned-Out Coil: Check for open circuited coil. Replace coil if necessary. 3. Low Voltage: Check voltage across coil leads. Voltage must be at least 85% of nameplate rating. 4.
Figure 2. Bulletin 8210 -- A-C Construction General Purpose Solenoid Enclosure Shown For Explosion-Proof/Watertight Solenoid Enclosure used on Bulletin 8211, see Form No. V-5391.
Figure 3. Bulletin 8210 -- D-C Construction General Purpose Solenoid Enclosure Shown For Explosion-Proof/Watertight Solenoid Enclosure used on Bulletin 8211, see Form No. V-5390. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com Copyright Cla-Val 2008 Printed in USA Specifications subject to change without notice. CLA-VAL P.O.
INSTALLATION AND MAINTENANCE INSTRUCTIONS BULLETINS 8262 2-WAY DIRECT ACTING SOLENOID VALVES NORMALLY CLOSED OPERATION -- 1/4 N.P.T. ASCO FORM NO. V-5927 DESCRIPTION Bulletin 8262’s are 2-way normally closed, direct acting solenoid valves having bodies of brass construction. Standard valves have a General Purpose NEMA Type 1 Solenoid Enclosure.
FIGURE 4 SHOWS A SOLENOID WITH A WATT RATING OF 105 A-C, 11.2 D.C OR 16.7 A.C 1. Remove retaining cap or clip, nameplate and housing. CAUTION: When metal retaining clip disengages, it will spring upward. 2. Slip spring washer, insulating washer and coil off the solenoid base sub-assembly. Insulating washers are omitted when a molded coil is used. 3. Reassemble in reverse order of disassembly paying careful attention to exploded views provided for identification and placement of parts.
NOTE: A-C (ALTERNATING CURRENT) CONSTRUCTION SHOWN. FOR A-C CONSTRUCTION, EITHER END OF THE SPRING MAY BE INSTALLED INTO TOP OF CORE ASSEMBLY. FOR D-C (DIRECT CURRENT) CONSTRUCTION, INSTALL WIDE END OF CORE SPRING IN CORE ASSEMBLY FIRST, CLOSED END OF CORE SPRING PROTRUDES FROM TOP OF CORE ASSEMBLY. Figure 3 Bulletin 8262 (6 A-C, 9.7 D-C or 9 Watts A-C) General Purpose Solenoid Enclosure Shown For Explosion-Proof/Watertight Solenoid Enclosure, See Form No.
Bulletin 8262 (10.5 A-C, 11.2 D-C or 16.7 Watts A-C) General Purpose Solenoid Enclosure Shown For Explosion-Proof/Watertight Solenoid Enclosure, See Form No. V-5380 Figure 3 Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com Copyright Cla-Val 2008 Printed in USA Specifications subject to change without notice. CLA-VAL P.O.
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PARTS LIST X43 Strainer ITEM DESCRIPTION Standard 60 mesh pilot system strainer for fluid service. MATERIAL 1 Pipe Plug Steel 2 Strainer Plug Brass 3 Gasket Copper 4 Screen SST 5 Body Brass SIZE 3/8 x 3/8 STOCK NUMBER 33450J No parts available. Rreplacement assembly only. 2.72 3/8 NPT 2.06 5 4 3 2 1 Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.
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Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com Copyright Cla-Val 2008 Printed in USA Specifications subject to change without notice. CLA-VAL P.O.
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PARTS LIST CN Globe and Angle Needle Valves—CN Series 7 6 3 5 8 2 1 CAT. NO. CNB GLOBE CAT. NO. CNA ANGLE 4 WHEN USED AS A CONTROL VALVE, HANDWEEL IS REMOVED AND STEM IS SLOTTED FOR SCREWDRIVER ADJUSTMENT. 3/4" SIZE ONLY When ordering parts, please specify: • • • • • All nameplate data Description Part Number Item Number Material Item 1. 2. 3. 4. 5. 6. 7. 8.
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Cla-Val Product Identification How to Order Proper Identification For ordering repair kits, replacement parts, or for inquiries concerning valve operation, it is important to properly identify Cla-Val products already in service by including all nameplate data with your inquiry. Pertinent product data includes valve function, size, material, pressure rating, end details, type of pilot controls used and control adjustment ranges. INLET EINTRITT ENTREE ENTRADA SIZE & CAT NO. STOCK NO. CODE MFD.
SPECIFY WHEN ORDERING HOW TO ORDER • Model Number • Globe or Angle Pattern • Adjustment Range (As Applicable) Because of the vast number of possible configurations and combinations available, many valves and controls are not shown in published product and price lists.
INSTALLATION / OPERATION / MAINTENANCE MODEL REPAIR KITS Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main Valves For: Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/150 Pressure Class Only. FACTORY ASSEMBLED Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washer and Stem Nut.
Repair Kits for 100-02/100-21 Powertrol and 100-03/100-22 Powercheck Main Valves For: Powertrol and Powercheck Main Valves—125/150 Pressure Class Only Includes: Diaphragm, Disc (or Disc Assembly) and O-rings and full set of spare Spacer Washers.
