Catalyst 6509-NEB Switch and Cisco OSR-7609 Router Upgrade Note Product Number: WS-6509-NEB-UPGRD= This publication describes how to upgrade your Catalyst 6509-NEB switch or Cisco OSR-7609 Router to use the Supervisor Engine 720 and the Supervisor Engine 32. Note AC-Input Systems—If your switch or router is using an AC-input power supply, you are required to install the WS-CAC-3000W power supply. The 3000 W AC-input provides a power output to power the fan tray.
Contents Contents This publication consists of the following sections: • Safety Overview, page 2 • Parts List, page 3 • Required Tools, page 3 • Installation Guidelines, page 4 • Shutting Down the System, page 4 • Replacing the Panel Safety Cover, page 5 • Replacing the Fan Tray, page 7 • Replacing the Power Supply, page 10 • Connecting Power to the Fan Tray, page 13 • Replacing the Supervisor Engine, page 17 • Powering Up the System, page 21 • Verifying Installation, page 22 • Rel
Parts List Warning This unit might have more than one power supply connection. All connections must be removed to de-energize the unit. Statement 1028 Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030 Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when servicing.
Installation Guidelines Installation Guidelines Follow these guidelines when upgrading the chassis: • If your switch or router is using an AC-input power supply, you are required to install the WS-CAC-3000W power supply. The 3000 W AC-input provides a power output to power the fan tray. • If your switch or router is using a DC-input power supply, you are required to install the WS-CDC-2500W or PWR-4000-DC power supply. You must provide a separate, direct connection to power the fan tray.
Replacing the Panel Safety Cover Warning Step 2 This unit might have more than one power supply connection. All connections must be removed to de-energize the unit. Statement 1028 Depending on how your system is powered, perform one of the two sets of substeps below. AC-Input Systems a. Turn the power switch to the Off (0) position on each power supply. Turning the power switch off also disengages a pawl that unlocks the power supply from the chassis. b.
Replacing the Panel Safety Cover Figure 1 Removing the Panel Safety Cover 105072 Panel handle Step 3 On the new panel safety cover, grasp the panel handle and press the panel into place, starting at the bottom of the chassis and working up. Be careful not to damage the EMI gasket. Step 4 Use a number 1 Phillips-head screwdriver to install the 8 panel screws, 4 each located along the top and bottom of the chassis. (See Figure 2.
Replacing the Fan Tray Installing the Panel Safety Cover 105071 Figure 2 Replacing the Fan Tray This section describes how to remove and install the fan tray for the Catalyst 6509-NEB switch and Cisco OSR-7609 Router. A flat-blade or number 2 Phillips-head screwdriver is required to perform this procedure.
Replacing the Fan Tray Removing the Fan Tray Warning When removing the fan tray, keep your hands and fingers away from the spinning fan blades. Let the fan blades completely stop before you remove the fan tray. Statement 258 To remove the existing fan tray, follow these steps: Step 1 Use a flat-blade or number 2 Phillips-head screwdriver to loosen the two captive installation screws on the fan tray by turning them counterclockwise. (See Figure 3.
Replacing the Fan Tray Installing the High Speed Fan Tray To install the high speed fan tray, follow these steps: Step 1 Hold the fan tray with the fans facing down and the FAN FAIL LED on the right. (See Figure 4.
Replacing the Power Supply Replacing the Power Supply Note DC-input systems—See the “Connecting Site Power to the Fan Tray for DC-Input Systems” section on page 15 to connect site power to the high speed fan tray. This section describes how to remove and install AC-input power supplies for the Catalyst 6509-NEB switch and Cisco OSR-7609 router. Removing an AC-Input Power Supply Warning Hazardous voltage or energy is present on the backplane when the system is operating. Use caution when servicing.
Removing an AC-Input Power Supply Figure 6 HIGH SPEED FAN FAN STATUS GOOD WS-C6500-NEB-FAN2 WS-X6K-SUP2-2GE MT E OL T MG EM US R NS SE ST AT RE PW CO SY ST SUPERVISOR2 WS-X6K-SUP2-2GE 1 2 NK 1 MT E OL T MG EM US R NS SE ST AT RE PW CO SY ST SUPERVISOR2 OSM-40C12-POS-MM US AT ST LI CONSOLE NK 2 CONSOLE LI NK 2 3 3 LI NK 2 4 4 LI LI NK 3 NK 3 LI LI NK 4 NK NK 4 LI CONSOLE PORT MODE LI 3 4 LI CONSOLE PORT MODE 3 NK 3 3 4 LI NK NK LI NK 4 NK 4 K LIN T R IE M
Replacing the Power Supply Installing the 3000 W AC-Input Power Supply Caution Use both hands to install and remove power supplies. Each Catalyst 6500 series AC-input power supply weighs between 22 pounds (9.9 kg) and 28 pounds (12.6 kg). To install the 3000 W AC-input power supply, follow these steps: Step 1 Ensure that the system (earth) ground connection has been made. For ground connection instructions, refer to the installation guide for your hardware platform.
Connecting Power to the Fan Tray Figure 8 Installing the 3000 W Power Supply 48V INPUT 1 HIGH SPEED FAN FAN STATUS 48V INPUT 2 INPOUT POWER GOOD RTN -48VDC GND FAN FAIL INPOUT POWER WS-C6500-NEB-FAN2 GOOD RTN -48VDC GND WS-X6K-SUP2-2GE LI LI NK 1 E NK 1 2 LI LI NK NK MT E OL T MG EM US R NS SE ST AT RE PW CO SY ST MT E OL T MG EM US R NS SE ST AT RE PW CO SY ST 1 TIV E SUPERVISOR2 3 2 4 1 2 LI 1 NK 1 1 2 LI NK US AC TIV WS-X6K-SUP2-2GE AT AC SUPERVISOR2 OSM-40C12
Connecting Power to the Fan Tray Installing the Fan Tray Power Cable for AC-Input Systems Note The fan tray ships with power wires secured at each terminal block. Use these wires to connect the fan tray to the 3000 W AC-input power supply using the supplied cables. If you have redundant power supplies, repeat the steps in this section for the redundant power supply.
Connecting Power to the Fan Tray Connecting Site Power to the Fan Tray for DC-Input Systems Note To provide redundancy, you may choose to connect each fan terminal block to a separate power source. Note Each input of the fan tray is rated 10 A @ -40 to -60 VDC. Warning This product requires short-circuit (overcurrent) protection, to be provided as part of the building installation. Install only in accordance with national and local wiring regulations.
Connecting Power to the Fan Tray Figure 12 Removing the Terminal Block Cover 105082 Terminal block cover Step 3 With a flat blade screwdriver, disconnect the input wires from the terminal block. (See Figure 13.
Replacing the Supervisor Engine Figure 14 DC-Input Wire Connections on the Terminal Block 48V INPUT 1 + GND INPUT POWER GOOD -48vdc GND 105085 RTN Warning Step 5 When installing or replacing the unit, the ground connection must always be made first and disconnected last. Statement 1046 After ensuring that all wire connections are secure, reinstall the terminal block cover.
Replacing the Supervisor Engine Step 3 Loosen the two captive installation screws on the supervisor engine. Step 4 Place your thumbs on the ejector levers located at the top and bottom of the supervisor engine, and simultaneously rotate the levers outward to unseat the supervisor engine from the backplane connector. Step 5 Grasp the edges of the supervisor engine, and slide the supervisor engine straight out of the slot. Do not touch the module circuitry.
Replacing the Supervisor Engine Step 8 Caution Using the thumb and forefinger of each hand, grasp the two ejector levers and exert a slight pressure to the left, deflecting the module approximately 0.040 inches (1 mm) to create a small gap between the supervisor engine's EMI gasket and the module adjacent to it. (See Figure 16.) Do not exert too much pressure on the ejector levers. They will bend and be damaged.
Replacing the Supervisor Engine Figure 16 Clearing the EMI Gasket in the Chassis Gap between the module EMI gasket and the module above it 1 mm WS-C6500-SFM SWITCH FABIRD MDL A ST TU S AC E TIV 48V INPUT 1 HIGH SPEED FAN 48V INPUT 2 INPOUT POWER GOOD RTN -48VDC GND FAN FAIL INPOUT POWER WS-C6500-NEB-FAN2 GOOD RTN -48VDC GND 24 PORT 100FX WS-X6224 24 PORT 100FX Press left 110-120V - 15A 200-240V - 15A 60/50HZ 110-120V - 15A 200-240V - 15A 60/50HZ I I LL TA NS RUN 105093 Press left LL T
Powering Up the System Figure 17 Ejector Lever Closure in the Chassis 48V INPUT 1 HIGH SPEED FAN 48V INPUT 2 INPOUT POWER GOOD RTN -48VDC GND FAN FAIL INPOUT POWER WS-C6500-NEB-FAN2 GOOD 105094 RTN -48VDC GND All ejector levers flush with module faceplate Powering Up the System This section describes how to power up the system.
Verifying Installation DC-Input Systems To power up your DC-input system, follow these steps: Step 1 Remove the tape from the circuit breaker switch handle, and restore power by moving the circuit breaker switch handle to the On (|) position. Step 2 Turn the power switch to the On (|) position on the power supply. Turning the power switch on also engages a pawl that locks the power supply in the chassis.
Related Documentation Related Documentation For additional information on Catalyst 6500 series switches and command-line interface (CLI) commands, refer to the following publications: • Regulatory Compliance and Safety Information for the Catalyst 6500 Series Switches • Regulatory Compliance and Safety Information for the Cisco 7600 Series Routers • Catalyst 6500 Series Switch Installation Guide • Cisco 7609 Router Installation Guide Obtaining Documentation Cisco documentation and additional litera
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