Instruction Manual
Table Of Contents
- Cisco7010 and Cisco 7505 ChassisReplacementInstructions
- Product Overview
- Prerequisites
- Replacing the Chassis
- Replacing a Rack-Mounted Chassis
- Removing the Existing Chassis from the Rack
- Step 1 Turn off the system power and disconnect the power cord and all interface cables from the ...
- Step 2 Have a second person support the chassis while you perform this step. From the front of th...
- Step 3 Pull the chassis out of the rack and place it on the floor or a table.
- Step 4 Use a number2 Phillips screwdriver to loosen and remove the two M4 x 10-mm, Phillips flat...
- Step 5 Pull the ears off the chassis, and place the ears and all fasteners aside.
- Installing the New Chassis in the Rack
- Step 1 Position the chassis so that the end that will be in the front of the rack is closest to y...
- Step 2 Attach the right chassis ear to the chassis first. Hold the ear in the orientation shown i...
- Step 3 Insert the two studs through the holes on the side of the chassis. The ear should be flush...
- Step 4 Insert two M4 x 10-mm, Phillips flathead screws through the ears and into the chassis side...
- Step 5 Repeat Steps2through4 for the left ear. The strip of mounting holes on the front of eac...
- Step 6 Lift the chassis and move it to the rack. Avoid sudden twists or moves to prevent injury.
- Step 7 Insert the rear of the chassis into the rack, pushing it back until the ears meet the fron...
- Step 8 From the front of the rack, insert all eight 10-32x3/8-inch, slotted screws (four on eac...
- Step 9 When all screws are inserted, use a 1/4-inch, flat-blade screwdriver to tighten each one.
- Removing the Existing Chassis from the Rack
- Installing the Cable Management Brackets
- Figure7 Cable Management Brackets—Cisco 7010 Shown
- Step 1 If you have new brackets to install on the new chassis, proceed to Step4. If you are remo...
- Step 2 At the interface processor end of the existing chassis, push the cables out of the cutouts...
- Step 3 Use a number1 Phillips screwdriver to remove the sixpanhead screws (threeper bracket) t...
- Step 4 At the interface processor end of the new chassis, place a bracket on one of the inner sid...
- Step 5 Insert and finger-tighten three M3 Phillips screws from the inner side of the chassis, thr...
- Step 6 When all three screws are inserted, use the number1 Phillips screwdriver to tighten the s...
- Step 7 Repeat Steps 4 through 6 for the second bracket.
- Step 8 When connecting the network interface cables or installing processor modules with the inte...
- Moving Processor Modules
- Figure8 Ejector Levers and Captive Installation Screws
- Step 1 Before moving any processor modules, ensure that you have met the following prerequisites ...
- Step 2 Note the slot location of the interface processor you will move. Before removing the inter...
- Step 3 If necessary, disconnect any interface cables that are connected to the processor module.
- Step 4 Use a screwdriver to loosen both of the captive installation screws. (See Figure8a.)
- Step 5 Place your thumbs on the end of each ejector and simultaneously pull them both outward, aw...
- Step 6 Grasp the carrier handle with one hand and pull the processor module straight out of the s...
- Step 7 Place the processor module in the same slot position in the new chassis and align the notc...
- Step 8 While keeping the carrier at a 90-degree orientation to the backplane, carefully slide the...
- Step 9 Using the thumb and forefinger of each hand to pinch each ejector, simultaneously push bot...
- Step 10 Use a screwdriver to tighten the two captive screws to prevent the processor module from ...
- Step 11 Repeat Steps2through10 for the remaining interface processors.
- Step 12 Repeat Steps3through10 for the SP (or SSP) and RP in the Cisco 7010, and the RSP1 in t...
- Checking the Installation
- Step 1 Ensure that the system power switch is in the off position, then reconnect the power cable...
- Step 2 Connect all interface cables to the appropriate interface processor ports. Ensure that all...
- Step 3 Ensure that you have either a console terminal connected to the system console port or a p...
- Step 4 Turn on the system power. The DC OK LED should go on and stay on. If if does, proceed to t...
- Step 5 While the system initializes, the yellow boot error LED on the RP should go on for about t...
- Step 6 When the system boot is complete, the RP or RSP1 begins to initialize the interface proces...
- Step 7 If the enabled LED on a single interface processor remains off, suspect that the interface...
- Step 8 If an enabled LED still fails to go on after performing these steps, suspect that the spec...
- Step 9 Verify that the console terminal displays a script and system banner similar to the follow...
- Step 10 After the system initializes, use the various show commands to display the status of the ...
- show Command Descriptions and Examples
- Replacing a Rack-Mounted Chassis
- Cisco Information Online

Cisco 7010 and Cisco 7505 Chassis Replacement Instructions 9
Replacing the Chassis
Replacing a Rack-Mounted Chassis
This section describes how to replace a chassis that is installed in an equipment rack. The order in
which you remove the existing system, install the new chassis, and replace the components will vary
depending upon the space available in the rack and in the work area.
Some rack configurations, such as an enclosed rack or a rack with a power strip that limits access,
prohibit the normal installation sequence of first installing the chassis in the rack and then installing
the cable management brackets before installing the processor modules. In these situations, you can
move all the components into the new chassis before installing it in the rack, but ensure that you
follow the safety guidelines for lifting and working with electrical equipment that are provided in
the section “Safety Guidelines” beginning on page 4.
If there is sufficient space available in the same rack (or an adjacent rack) and you have a rack-mount
kit available, you can install the new (replacement) chassis before you remove the existing system.
You can minimize downtime and avoid having to disconnect network interface cables by leaving the
existing system operating while you install the empty replacement chassis in the rack. Also, an
empty chassis is significantly lighter and easier to handle than one that is fully configured. Just
ensure that both chassis, when installed, will be close enough to avoid straining the interface cables
connected to the interface processors.
If you must remove the existing system to make room for the replacement chassis, or if you need the
existing rack mounting hardware to mount the new chassis, you will have to disconnect all network
interface cables before removing the existing system from the rack. You can leave the system
components in the old chassis until after you install the new, empty chassis in the rack.
Assess your rack and lab configuration and the equipment you have available, then choose the
appropriate replacement procedure from the following:
• If you have a spare rack-mount kit available and you are able to install the new, empty chassis
before you shut down and remove the existing one, follow the installation instructions provided
with the rack mount kit, Cisco 7010 and Cisco 7505 Rack-Mount and Cable Management Kits
Installation Instructions (Document Number 78-1231-xx).
• After you install the new chassis in the rack and install the cable management brackets, proceed
to the section “Moving Processor Modules” on page 14 to move the components. (After you
complete the replacement and check the installation, you will be directed to the following
section, “Removing the Existing Chassis from the Rack,” to remove the empty chassis.)
• If you must remove the existing chassis before you can install the new one, proceed to the
following section, “Removing the Existing Chassis from the Rack.”