&+/25,'( 219'4 2416'%6+10 TOWER DFWLYH DFWLYH DFWLYH DFWLYH RACK DFWLYH DFWLYH DFWLYH DFWLYH • Unterbrechungsfreie Stromversorgung • Uninterruptible Power System • Alimentation Sans Interruption • Sistema de Alimentación Ininterrumpida • Gruppo di continuità • Sistema ininterrupto de alimentação Bedienungsanleitung Operating Manual Manuel utilisateur Instrucciones de servicio Istruzioni per l’uso Manual de instruções
&+/25,'( 219'4 2416'%6+10 D G B • Unterbrechungsfreie Stromversorgung • Uninterruptible Power System F • Alimentation Sans Interruption E • Sistema de Alimentación Ininterrumpida • Gruppo di continuità I • Sistema ininterrupto de alimentação P TOWER DFWLYH DFWLYH DFWLYH DFWLYH Bedienungsanleitung Operating Manual Manuel utilisateur Instrucciones de servicio Istruzioni per l’uso Manual de instruções RACK DFWLYH DFWLYH DFWLYH DFWLYH
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CHLORIDE ACTIVE Table of contents Table of contents Chapter overview Table of contents ............................................................................ GB - 1 Chapter overview Tables and figures GB - 1 GB - 3 About these operating instructions .............................................. GB - 5 Device overview Notices regarding the EU Declaration of Conformity Symbols and pictograms Documentation structure GB - 5 GB - 6 GB - 6 GB - 6 Safety ..............................................
Table of contents CHLORIDE ACTIVE Interface description ..................................................................... GB - 31 COM 3 standard interface USB interface Optional COM interface EXT. OUTLETS CONTROL interface GB - 31 GB - 32 GB - 32 GB - 34 Maintenance ................................................................................... GB - 35 Storage Cleaning GB - 35 GB - 36 Troubleshooting ............................................................................
CHLORIDE ACTIVE Tables and figures Tables and figures Overview of UPS devices .................................................................. GB - 5 Overview of battery extensions .......................................................... GB - 5 Backup time ..................................................................................... GB - 10 Battery capacity ............................................................................... GB - 10 Symbols on the front side of the UPS .............
CHLORIDE ACTIVE Tables and figures Notice For reasons of clarity, these operating instructions do not contain complete and detailed information about product types and do not take into account all possible installation, operation and maintenance cases. Should you require additional information, you can request the necessary information from your local CHLORIDE office (see section “CHLORIDE ADDRESSES” at the end of this manual).
CHLORIDE ACTIVE About these operating instructions About these operating instructions Device overview The CHLORIDE ACTIVE UPS devices are delivered with various nominal powers and in various housings. The following table provides an overview of all device variants: Housing Tower (upright device) Rack (rack-mounting device) Designation Order No. Nominal power ACTIVE 700 570219.200 700 VA ACTIVE 1000 570220.200 1000 VA ACTIVE 2000 570221.200 2000 VA ACTIVE 3000 570222.
About these operating instructions CHLORIDE ACTIVE Notices regarding the EU Declaration of Conformity The UPS devices CHLORIDE ACTIVE are in conformity with the following European directives: 73/23/EWG Directive of the council for adaptation of the legal regulations of the member states regarding electrical equipment for use within specific voltage limits, modified by directive 93/68/EWG.
CHLORIDE ACTIVE Safety Safety Intended use UPS devices serve as an uninterruptible power supply for connected loads. They are in compliance with all relevant safety regulations concerning information technology equipment, including electronic office machines for use in an office environment. In certain configurations, battery packs are part of the UPS devices. These battery packs may only be connected electrically with the corresponding base device.
Safety CHLORIDE ACTIVE • Upon disconnection from mains, the built-in battery continues to supply the loads. • Lay the lines in such a way that no one can step on or trip over them and so that the lines are not pinched. When connecting the device, observe the notices in chapter “Installation and commissioning” on page GB - 19. • During thunderstorms, data transfer cables must not be connected or disconnected. • Ensure that no objects (e.g. jewellery chains, paper clips etc.) are left inside of the device.
CHLORIDE ACTIVE Introduction Introduction These operating instructions contain all the information needed to install and operate the UPS. The uninterruptible power supply (UPS) is connected between mains and the electrical load. It protects the load from mains interruptions, especially power failures. This UPS operates according to the on-line principle. This means that the connected loads are supplied via the inverter of the UPS.
Introduction CHLORIDE ACTIVE • The situation can be more accurately assessed using the load indicator on the UPS. If the load condition remains constant, it is possible to use this indicator to deduce the remaining backup time. The following figure illustrates the approximate values of the backup time for a fully charged battery at the start of the mains failure.
CHLORIDE ACTIVE Introduction In the event of an overload or an internal failure, the load is supplied without interruption directly by the mains supply via the automatic bypass. As soon as normal operating conditions are restored, the system automatically switches back to inverter operation. Below, the symbols located on the front side of the UPS are shown and described: LOAD BYPASS INVERTER BATTERY MAINS ALARM ! Fig. 1: Symbols on the front side of the UPS 945040.
Indicator and operating elements CHLORIDE ACTIVE Indicator and operating elements Front side The OVERLOAD indicator illuminates if the UPS is overloaded. The LOAD LED strip displays the load status of the UPS. The BYPASS indicator illuminates when the UPS delivers voltage supplied from the mains supply via the bypass. The INVERTER indicator illuminates when the inverter is activated. The BATTERY LED strip indicates the charging state of the battery (normal operation). ! I I Fig.
CHLORIDE ACTIVE Indicator and operating elements Rear side (upright devices) Models ACTIVE 700 and ACTIVE 1000 COM 3 interface COM interface (optional) EXT. OUTLETS CONTROL interface G B USB interface Fan Output sockets (AC OUTPUT) Mains connection (AC INPUT) Fig. 3: Rear side ACTIVE 700 Input fuse The fuse must only be changed when the device is switched off and the mains connection cable disconnected. COM 3 interface COM interface (optional) EXT.
Indicator and operating elements CHLORIDE ACTIVE Models ACTIVE 2000 and ACTIVE 3000 EXT. OUTLETS CONTROL interface COM interface (optional) USB interface COM 3 interface Connection for battery extension ' ' ' Fan Output sockets (AC OUTPUT) Input circuit breaker Mains connection (AC INPUT) Fig. 5: Rear side ACTIVE 2000 EXT.
CHLORIDE ACTIVE Indicator and operating elements Rear side (rack-mounting devices) The following figures show the UPS rack-mounting devices with the corresponding battery extensions. Notice No battery extensions can be connected to the ACTIVE 700-19 device. G B Models ACTIVE 700-19 and ACTIVE 1000-19 The following legend applies to figures Fig. 7 and Fig.
Indicator and operating elements CHLORIDE ACTIVE ACTIVE 1000-19 BPACTIVE1000-19 Fig. 8: Rear side, ACTIVE 1000-19 and battery extension Notice To connect the BPACTIVE1000-19 battery extension to the UPS ACTIVE 1000-19, use the separate cable (10) provided in the delivery contents. GB - 16 V02OCT/01 945040.
CHLORIDE ACTIVE Indicator and operating elements Models ACTIVE 2000-19 and ACTIVE 3000-19 The following legend applies to figures Fig. 9 and Fig. 10: (1) Mains connection (AC INPUT) (2) Output sockets (AC OUTPUT) (3) Input circuit breaker (4) Interface COM 3 (5) Interface USB (6) Interface EXT.
Indicator and operating elements CHLORIDE ACTIVE ACTIVE 3000-19 BPACTIVE3000-19 Fig. 10: Rear side ACTIVE 3000-19 and battery extension Notice Included in the delivery contents for each BPACTIVE3000-19 battery extension are two battery extension cables. The first extension is connected to battery cable (10) of the UPS, each additional extension is connected via the two aforementioned cables.
CHLORIDE ACTIVE Installation and commissioning Installation and commissioning Inspect the packaging and the device for damages. Should you find damages, please contact the delivery firm immediately.
Installation and commissioning CHLORIDE ACTIVE Mechanical fixing: Notice The devices must be fixed in the cubicle on both sides. Moreover, the front plate of the device must be screwed to the cubicle. The device must only be installed in horizontal position. Secure both sides of the device in the cubicle. If necessary, use the included installation rails. When used, these allow the device to be easily inserted into and pulled out of a 2 HU installation slot. Fig.
CHLORIDE ACTIVE Installation and commissioning Installing the UPS devices Notice When installing the rack-mounting devices (ACTIVE …-19), observe the additional information in chapter “Installation notes for rackmounting devices” on page GB - 19. Unpack the device and place it on a solid, horizontal base. Do not stack multiple devices or battery packs on top of one another. Do not place other objects on the device. Connect the UPS to an earthing-contact socket (PE) at (AC INPUT).
Installation and commissioning CHLORIDE ACTIVE Commissioning the UPS devices Upon connection to mains, the batteries in the UPS are charged automatically. Before using the device, charge the batteries for 6 hours. You may use the UPS immediately without charging the batteries, however the specified maximum backup time (or discharge time) is not yet available. After charging, connect your loads to the UPS.
CHLORIDE ACTIVE Installation and commissioning Notice On delivery, the nominal voltage of the UPS devices is 230 V. Using software, the output voltage of the UPS can be set to other values (see Table 7 on page GB - 39). The required software can be downloaded from the CHLORIDE Internet page (http://www.chloridepower.com). Commissioning of an external battery extension The table below contains an overview of the designations of the battery extensions available for the UPS devices.
Installation and commissioning CHLORIDE ACTIVE Move the circuit breaker on the battery extension to the "ON" position. Notice When operating with an external battery extension, the charging process requires additional time. Connecting battery extension using the ACTIVE 1000 through ACTIVE 3000 as an example: Battery plug 1 Circuit breaker Battery plug 2 ACTIVE 1000, ACTIVE 2000 or ACTIVE 3000 Battery extension 1 Battery extension 2 Fig.
CHLORIDE ACTIVE Installation and commissioning Now it is possible to switch to online operation by pressing the button. The device again tests the battery voltage (device beeps) and remains in bypass mode until a constant battery voltage is present. Notice If more than one battery extension is connected to the ACTIVE 200019 and ACTIVE 3000-19 devices, the actual number of battery extensions is to be set as described in the following section “Adjusting the number of external battery extensions” .
Installation and commissioning CHLORIDE ACTIVE Capacity in % 0 B atte ry e xt e nsi 1 B ons atte ry e xt e 2 nsi on Ba tter ye x t e 3 nsi Ba ons tter ye xte 4 n sio Ba ns tter ye x ten 5 sio Ba ns tter ye xte nsi ons The following graphic shows the displays of the BATTERY LED strip possible while setting the number of external battery extensions: Fig. 13: Number of external battery extensions Notice Upon conclusion of the adjustment procedure, the UPS is in bypass operation.
CHLORIDE ACTIVE Operational behaviour Operational behaviour Checking the operational readiness Now disconnect the UPS from the mains supply in order to check the mains backup function. If functioning properly and if batteries are charged, a signal tone should be audible in 4-second intervals. The "MAINS" LED (mains voltage) extinguishes. If the pause between the signal tones shortens to 1 second, the UPS can continue to provide power for a maximum of 3 minutes before it automatically shuts down.
Operational behaviour CHLORIDE ACTIVE Initially, all elements of the "LOAD" LED strip illuminate. Beginning with the 1 - 35 % indicator, the remaining elements in this LED strip are extinguished one after the other. Afterward, the elements which correspond to the load state of the device illuminate. After approx. 5 seconds, the "BYPASS" indicator extinguishes and the "INVERTER" indicator illuminates. The connected loads are supplied from the mains supply via the inverter.
CHLORIDE ACTIVE Operational behaviour Operating modes The UPS has three different operating modes when it is switched on. Normal operation (mains supply present) The loads are supplied directly from mains via the inverter. ! I I Fig. 14: UPS control panel in normal operation 945040.
Operational behaviour CHLORIDE ACTIVE Battery operation (mains failure) In the event of a mains failure, the inverter supplies the loads without interruption; the power is supplied by the battery. In this operating mode, an acoustical sound is emitted in intervals of approx. 4 seconds. If the minimum power level of the battery is reached, the signal is emitted every second. ! I I Fig.
CHLORIDE ACTIVE Interface description Interface description The UPS provides a COM 3 standard interface, a USB and an optional COM interface. These combine protocol-data transfer via a serial RS 232 interface or USB interface and the signal exchange via a contact interface (UPS interface). Moreover, an interface is provided for controlling switchable load distributors (ECO).
Interface description CHLORIDE ACTIVE The COM 3 interface is electrically isolated from all other current circuits. • SGN at pin 5 This connection is the reference point for all signals. • RXD at pin 2 and TXD at pin 3 correspond to the normal assignment of an RS 232 interface. • In addition, an isolated auxiliary voltage is made available at pin 7 (+8 … +10 V DC). USB interface As with the COM 3 standard interface, the USB interface facilitates the protocol-data transfer.
CHLORIDE ACTIVE Interface description = = COM M ON 4 AC FAIL 3 AC FAIL 2 BATT LOW 5 BYPASS ACTIVE 1 SUM ALARM 8 12V 9 INV SHUTDOWN 6 GND 7 G B COM 1 Fig. 18: COM 1 interface INV SHUTDOWN This input (pin 6: high signal +5 V … +12 V, t 1 s, pin 7: 0 V) makes it possible for the control computer to switch off the UPS in the event of a mains failure. Upon mains restoration, the UPS starts independent of this signal state. AC FAIL (N.O. between pins 2 and 4, N.C.
Interface description CHLORIDE ACTIVE BYPASS ACTIVE (N.O. between 1 and 4) This signal is active when the device has been switched to bypass, the inverter is blocked and the power is supplied from the mains supply. SUM ALARM (N.O. between 8 and 4) This output is active when one of the messages "AC FAIL", "BATT LOW" or "BYPASS ACTIVE" has been output or the "ALARM" display on the front side illuminates. The contact rating of the signalling contacts is 1 A / 24 V DC or 1 A / 120 V AC.
CHLORIDE ACTIVE Maintenance Maintenance The UPS requires no maintenance by the user. When the usable lifetime of the battery has expired, the UPS and the battery connections eventually connected must be replaced by the responsible customer service representative. As a rule, the usable lifetime of the battery is 4 years at 25°C ambient temperature; it is, however, dependent on the frequency and duration of mains failures.
Maintenance CHLORIDE ACTIVE Cleaning Danger Risk of electrical shock during cleaning an operationally ready UPS Switch off the UPS by pressing the et. button and pull the mains plug out of the sock- When cleaning, do not use scouring agents or cleaning agents which are damaging to plastics. Make certain that no fluids enter the interior of the UPS. Make certain that the ventilation slits on the UPS remain open. The surface of the UPS housing can be cleaned with either a dry or damp cloth.
CHLORIDE ACTIVE Troubleshooting Troubleshooting If, in spite of the high reliability of this device, problems should occur, please check the following points before contacting the responsible customer service representative: • Is the mains voltage present at the UPS input? • Is the input fuse defective or have circuit breakers tripped? If you contact the responsible customer service representative, please have the following information ready: • Device information = model, order no., series no.
Troubleshooting Problem CHLORIDE ACTIVE Possible cause Measure The fuse switch of the battery extension(s) is in the "OFF" position. Move the fuse switch to the "ON" position. The number of externally con- Correct settings (see “Commissionnected battery extensions was ing of an external battery extension” set incorrectly.
CHLORIDE ACTIVE Technical data Technical data Technical data for the models ACTIVE 700 to ACTIVE 3000 G B UPS model ACTIVE 700 ACTIVE 1000 ACTIVE 2000 ACTIVE 3000 Power 700 VA 1 kVA 2 kVA 3 kVA Voltage 1 N AC 220/230/240V Voltage range 160 V to 276 V Input Frequency 50/60Hz ± 5%, automat.
Technical data CHLORIDE ACTIVE ACTIVE 700 UPS model Electrical safety ACTIVE 1000 ACTIVE 2000 EN 50091-1; EN 60950 Radio interference level EN 50091-2, Class B Emitted interference EN 50081-1 EN 50082-1 IEC 801-2,Level 4 / IEC 801-3,Level 3 IEC 801-4,Level 4 / IEC 801-5,Level 3 Interference immunity Mains pollution EN 61000-3-2, EN 61000-3-3 Efficiency > 83 % 90 % Degree of protection IP20 Cooling Fan Noise level in dB(A), typical ACTIVE 3000 Mains operation, <39 <39 <45 <45 batte
CHLORIDE ACTIVE Technical data ACTIVE 700 UPS model Model ACTIVE 1000 ACTIVE 2000 ACTIVE 3000 IEC 320 IEC320 Mains connection Nominal current Fuse protection of mains supply Number Load connection Model Nominal current 10 A 16 A 6A 10 A 12 A 16 A 4 4 4 2 IEC 320 IEC 320 IEC 320 IEC 320 10 A 10 A 10 A 16 A COM 3 interface SUB-D, 9 pin, pins USB interface USB, type B COM interface (optional) SUB-D, 9 pin, socket EXT.
Technical data CHLORIDE ACTIVE Technical data for the models ACTIVE 700-19 to ACTIVE 3000-19 UPS model ACTIVE 700-19 ACTIVE 1000-19 ACTIVE 2000-19 ACTIVE 3000-19 Power 700 VA 1 kVA 2 kVA 3 kVA Voltage 1 N AC 230 V Voltage range 160 V to 276 V Input Frequency 50/60Hz ± 5%, automat.
CHLORIDE ACTIVE Technical data ACTIVE 700-19 UPS model Electrical safety ACTIVE 1000-19 ACTIVE 2000-19 EN 50091-1; EN 60950 Radio interference level EN 50091-2, Class B Emitted interference EN 50081-1 EN 50082-1 IEC 801-2,Level 4 / IEC 801-3,Level 3 IEC 801-4,Level 4 / IEC 801-5,Level 3 Interference immunity Mains pollution EN 61000-3-2, EN 61000-3-3 Efficiency > 83 % 90 % Degree of protection IP20 Cooling Fan Noise level in dB(A), typical ACTIVE 3000-19 Mains operation, 40 dB 40 dB
Technical data CHLORIDE ACTIVE ACTIVE 700-19 UPS model ACTIVE 1000-19 Model ACTIVE 2000-19 ACTIVE 3000-19 IEC 320 IEC 320 Mains connection Nominal current Fuse protection of mains supply Number Load connection Model Nominal current 10 A 16 A 6A 10 A 12 A 16 A 4 4 4 1 IEC 320 IEC 320 IEC 320 IEC 320 10 A 10 A 10 A 16 A COM 3 interface SUB-D, 9 pin, pins USB interface USB, type B COM interface (optional) SUB-D, 9 pin, socket EXT.
CHLORIDE ACTIVE Technical data Usable lifetime / years Usable Battery lifetime G B Ambient temperature Fig. 19: Usable battery lifetime The diagram shows the typical usable lifetimes of the batteries used in the UPS devices (only as a function of the ambient temperature of the devices). In addition, the usable lifetime is also dependent on the cyclical use of the batteries, i.e. the frequency and duration of mains failures also reduces the usable lifetimes of the batteries. 945040.
Technical data CHLORIDE ACTIVE Typical battery backup times By combining UPS and battery extensions (BP), the typical backup times achieved with new, fully loaded batteries listed in the following table can be achieved (all listed autonomy times in min).
CHLORIDE ACTIVE Technical data ACTIVE 3000 VA Watt 600 ACTIVE 3000 + 1 BP ACTIVE 3000 + 2 BP ACTIVE 3000-19 + 1 BP ACTIVE 3000-19 + 2 BP ACTIVE 3000-19 + 3 BP ACTIVE 3000-19 + 4 BP ACTIVE 3000-19 + 5 BP 420 38 90 148 210 277 700 490 34 80 131 189 248 800 560 29 70 114 163 216 1000 700 22 54 90 128 168 1250 875 19 42 70 100 131 1500 1050 14 31 52 74 97 1750 1225 13 27 47 67 88 2000 1400 11 24 40 56 73 2250 1575 9 22 35 49 65 2500 1750
Technical data GB - 48 CHLORIDE ACTIVE V02OCT/01 945040.
CHLORIDE ACTIVE CHLORIDE ADDRESSES CHLORIDE ADDRESSES CHLORIDE WORLD HEADQUARTERS Chloride Silectron Via Fornace 30 40023 Castel Guelfo Bologna Italy Telephone: +39 054 2632 111 Facsimile: +39 054 2632 120 italy.sales@chloridepower.com AUSTRALIA Chloride Hytek PTY LTD Units C1A and C1B Centrecourt Business Park 25-27 Paul Street North North Ryde NSW 2113 Australia Telephone: +61 2 9888 1266 Facsimile: +61 2 9888 1966 australia.sales@chloridepower.
CHLORIDE ADDRESSES CHLORIDE ACTIVE Chloride Industrial Systems 30 Avenue Montgolfier - BP 90 F-69684 Chassieu Cedex France Telephone: +33 4 7840 1356 Facsimile: +33 4 7890 5890 industrial.sales@chloridepower.com Chloride Telecom Systems ZA Les Rolandières 35120 Dol de Bretagne France Telephone: + 33 299 48 2068 Facsimile: + 33 299 48 3394 com-ce@saed.com GERMANY Masterguard Schallershofer Str. 141 D-91056 Erlangen Germany Telephone: +49 9131 9855 100 Facsimile: +49 9131 9855 270 info@masterguard.
CHLORIDE ACTIVE CHLORIDE ADDRESSES PORTUGAL Chloride Power Protection Rua dos Tercos 574 Zona Industrial de Canelas 4405 270 Canelas VNG. Oporto Portugal Telephone: +351 22 7151 210 Facsimile: + 351 22 7126 337 portugal.sales@chloridepower.com SPAIN Chloride Boar Azufre 8-10 Polígono Industrial Sur 28770 Colmenar Viejo, Madrid Spain Telephone : +34 91 848 84 00 Facsimile : +34 91 845 51 32 spain.sales@chloridepower.
CHLORIDE ADDRESSES CHLORIDE ACTIVE TURKEY Masterguard Sebnem Sok. Nº 14, Kat: 3-4-7-8 81110 Bostanci Istambul Turkey Telephone: +90 216 464 47 00 Facsimile: +90 216 464 47 15 masterguard@masterguard.com.tr UK Chloride Power Protection George Curl Way Southampton Hampshire, SO18 2RY United Kingdom Telephone: +44 (0) 23 8061 0311 Facsimile: +44 (0) 23 8061 0852 .sales@chloridepower.
CHLORIDE ACTIVE CHLORIDE ADDRESSES Oneac Corporation 27944 North Bradley Road Libertyville Illinois 60048-9700 USA Telephone: +1 847 816 6000 Facsimile: +1 847 680 5124 info@oneac.com INTERNATIONAL SALES Europe, Middle East and Africa Chloride Power Protection George Curl Way Southampton Hampshire, SO18 2RY United Kingdom Telephone: +44 (0) 23 8061 0311 Facsimile: +44 (0) 23 8061 0852 international.sales@chloridepower.
CHLORIDE ADDRESSES CHLORIDE ACTIVE Latin America Chloride Power Protection Latin America Rua Arizona 1349 Brooklin Novo Sao Paulo CEP 04567-002 Brazil Telephone: +55 11 5505 4661 Facsimile: +55 11 5505 4832 latinamerica.sales@chloridepower.com Asia Pacific Chloride Power Protection 80 Marine Parade Road #10-08 Parkway Parade 449269 Singapore Telephone: +65 348 5288 Facsimile: +65 348 3400 asiaups@chloridepower.com VI V02OCT/01 945040.
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Herausgegeben von / Published by / Publié par / Publicado por / Pubblicato da / Editado por CHLORIDE SILECTRON Via Fornace 30 40023 Castel Guelfo Bologna Italy Bestell-Nr. / Order No. / No. de réf. / Nº de pedido / Codice di ord. N° / Nº de encomenda 945040.
