RCP Series Air Compressor Manual For questions concerning this air compressor, please call 866-869-3114 Rev.
TABLE OF CONTENTS PAGE 1 Safety Guidelines - Definitions Before Using the Air Compressor 2 When Installing or Moving the Compressor Before Each Use 3 Follow Safety Precautions for Electrical Connection Plan Ahead to Protect Your Eyes, Hands, Face & Ears When Operating 4 Spraying Precautions Perform These Maintenance Operations 5 Typical Compressor Installation Glossary 6 Wiring 7 Starting the Compressor 8 QP Compressor 9 Troubleshooting 10 Troubleshooting (Cont.
SAFETY GUIDELINES - DEFINITIONS Safety is a combination of common sense, staying alert and knowing how your compressor works. Read this manual to understand this compressor.
When installing or moving the compressor WARNING 6. A minimum clearance of 18 inches between the compressor and a wall is required because objects could obstruct airflow. This compressor is extremely top heavy. The compressor must be bolted to the floor with vibration pads before operating to prevent equipment damage, injury or death. Do Not tighten bolts completely as this may cause stress to the tank welds. Chart 1a. 7.
Follow the safety precautions for electrical connections 1. Follow all local electrical and safety codes, as well as the National Electric Code (NEC) and the Occupational Safety and Health Act (OSHA). 3. Protect wires from contact with sharp objects. CAUTION 2. Wiring and fuses should follow electrical codes, current capacity and be properly grounded. All electrical connections should be made by a qualified electrician. Plan ahead to protect your eyes, hands, face and ears Dress for safety 1.
Spraying precautions WARNING 1. Do Not spray in the vicinity of open flames or other places where a spark can cause ignition. Do Not smoke when spraying paint, insecticides, or other flammable substances. Never point a spray gun at yourself or any other person or animal. Accidental discharge may result in serious injury. Reduce the risk of dangerous environment Be informed about the materials you use 1.
TYPICAL COMPRESSOR INSTALLATION To Air System Flex Hose Regulator Air Dryer Vibration Pads GLOSSARY OF TERMS Air Filter Pressure Switch Porous element contained within a metal or plastic housing attached to the compressor cylinder head which removes impurity from the intake air of the compressor. Device which automatically controls the on/off cycling of the compressor.
WIRING WARNING ALL ELECTRICAL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN General Information Adequate wiring and motor protection Incoming power should should be provided for all stationary be connected to L1 and compressors. Wiring used for other L2 at the Top of the machinery should not be used. A Magnetic Starter. qualified electrician familiar with local electrical codes in your area should be used. Size supply wiring per NEC (National Electric Code) requirements.
STARTING THE COMPRESSOR Operate the compressor for a few minutes unloaded (air system open) then allow the compressor to pump up. Make sure the electrical pressure switch properly switches off the compressor according to the setting desired. 175 for Two Stage. (135 psi Single Stage or 165 psi RCP 561VNS) Prior to actually running the compressor, check the following items: Crankcase oil Make sure the sight glass shows ½ full or slightly above. Make sure all rags, tools, oil, etc. are away from the unit.
QP Compressors You have purchased a state of the art Chicago Pneumatic QP compressor. The QP comes equipped with sound attenuating enclosure. For maintenance, the canopy and side foam pieces will need to be removed. To remove the canopy, simply remove the 6 fasteners and lift the canopy straight up and off. QP and Elite Compressors CP Premium and QP models come equipped with low oil level switches and automatic tank drains. The QP models also include protection against over heating.
TROUBLESHOOTING GUIDE Low discharge pressure 1. Compressor too small for application 2. Air leaks 3. Restricted intake air 4. Blown gasket(s) 5. Broken or misaligned valves 1. Reduce air demand or use a compressor with more air capacity. 2. Listen for air leaks. Apply a soap solution to all fittings and connections. Bubbles will form at points of leakage. Tighten or replace fittings or connections. 3. Clean or replace air filter. 4. Replace necessary gaskets. 5.
TROUBLESHOOTING GUIDE (Continued) Pressure switch un loader constantly leaking air 1. Malfunctioning check valve Pressure switch not unloading 1. Malfunctioning pressure switch 1. Replace check valve if unloader bleeds constantly. ! 1. Replace pressure switch if it does not release air pressure briefly when unit shuts off. ! Excessive vibration 1. Improper installation 2. Loose belts 3. Misaligned flywheel or drive pulley Overheating 1. Compressor too small for application 2.
WARNING Oil and moisture residue must be drained from the air receiver daily or after each use. Accumulations of o\ 35l residue in the receiver can be ignited by k\ 30bers of carbon created by the heat of compressioncausing an explosion, damage to property and injury to personnel WARNING Do not open a manuall tank drain valve on any air tank containing more than 30 PSIG of air pressure! WARNING Never attempt to releive an air tank by removing a pipe plug or any other system component! Manually Draining
Air Tank Inspection Minimum Allowable Wall Thickness Tank Capacity Horizontal or Vertical Head Shell 30 Gal. Horizontal .094 60 Gal. Horizontal .109 60 Gal. Vertical .109 80 Gal. Horizontal .109 80 Gal. Vertical .131 120 Gal. Horizontal .131 120 Gal. Vertical 200 Gal. 240 Gal. Visually Inspect Hydrostatically Inspect .106 Yearly 10 Years .135 Yearly 10 Years .111 Yearly 10 Years .135 Yearly 10 Years .133 Yearly 10 Years .162 Yearly 10 Years .163 .
Part Callouts Electric Discharge Line Compressor Drive Belt Inlet Filter Motor Pressure Switch Check Valve Pressure Gauge Magnetic Starter Tank Ball Valve Water/Tank Drain Gas Drive Inlet Filter Drive Belt Compressor Engine Belt Guard Idle Control Pilot/Unloader Valve Pressure Gauge Ball Valve Tank Water/Tank Drain Page 11
Single Stage and Contractor Compressor Motor Tank Check Valve Pressure Switch Safety Valve Pressure Gauge Discharge Line Inlet Filter Water Drain BeltGuard (front) BeltGuard (back) Drive Pulley Drive Belt Unloader Line Power Cord Wheel Handle ELECTRIC Compressor Motor Tank Check Valve Pressure Switch Safety Valve Pressure Gauge Discharge Tube Ball Valve Inlet Filter Tank Drain Unloader Line BeltGuard (front) BeltGuard (back) Belt Guard Fastener Drive Pulley Drive Belt Wheel Power Cord RCP-220P RCP-226VP
Two Stage RCP 561VNS RCP 581VNS RCP 381VS RCP 381HS RCP 338VS/4 RCP 338HS/4 RCP 581V RCP 581H RCP 583V/4 RCP 583H/4 Pressure Gauge 4116090112 1312100389 1312100481 1312100168 1312100408 1310251870 1312100378 4116090112 1312100389 1312100488 1312100170 1312100408 9710533300 1312100378 4116090019 1312100399 1312100488 1312100169 1312100406 9710533300 1312100378 4116090019 1312100399 1312100485 1312100172 1312100406 9710533300 1312100378 4116090019 1312100398 1312100488 1312100169 1312100406 97
Gas Drive and Duplex Compressor Engine Tank Unloader Valve Safety Valve Pressure Gauge Discharge Line Ball Valve Inlet Filter Tank Drain BeltGuard (front) BeltGuard (back) Belt Beltguard Clip Unloader Line Idle Control Drive Pulley RCP 10121D Compressor Motor Tank Check Valve Pressure Switch Safety Valve Pressure Gauge Discharge Line Ball Valve Inlet Filter Filter Element Water Drain Belt Guard (Front) Belt Guard (Back) Drive Belt Drive Pulley Unloader Line RCP-930G RCP-1030G RCP-1130G RCP-1230GK RCP
RCP QP Compressor Motor Tank Check Valve Press. Switch Safety Valve Press. Gauge Mag. Starter Canopy Tank Drain Ball Valve Disch.
RCP-C (Iron Series) RCPC581VS RCPC583VS RCPC583VS4 RCPC7581VS RCPC7583VS RCPC7583VS4 Compressor 1312100706 1312100706 1312100706 1312100706 1312100706 1312100706 1312202700 1312202700 1312202700 Motor 1312100399 1312101602 1312101602 1312100400 1312101601 1312101601 RCPC10123VS RCPC10123VS4 RCPC10123HS 1312101600 1312101600 1312101600 Belt Guard 1312100982 1312100982 1312100982 1312100982 1312100982 1312100982 1312100983 1312100983 1312100983 Discharge Line 1312100994
Warranty Statement The Company warrants that the Equipment manufactured by it and delivered hereunder shall be free from defects in material and workmanship for a period of twelve (12) months from the date of initial start-up, or eighteen (18) months from the date of shipment from the manufacturer, whichever occurs first.
