CHARNWOOD OLX Oil Fired Hearth Boiler Operating and Installation Instructions Bishops Way, Newport, Isle of Wight, PO30 5WS Tel: +44 (0)1983 537799 Fax: +44(0)1983 537788 E-Mail: charnwood@ajwells.co.uk Internet: www.charnwood.
CHARNWOOD OLX45 Operating and Installation Instructions Operating Instructions General Points ........................................................4 Fuel..........................................................................4 Controlling The Boiler ............................................4 Electric Flame Effect and Fan Heater ......................4 If The Burner Fails to Light......................................4 Maintenance............................................................
Charnwood OLX Oil Fired Hearth Boiler Operating Instructions GENERAL POINTS Before using the boiler for the first time, check with the installer that it has been correctly installed and commissioned. Do not attempt to use the boiler before it has been commissioned. FUEL The boiler is set up to burn 28 sec. viscosity oil, this is commonly known as Kerosene. Do not use Gas Oil.
remove the coals. Lift off the Front Fence. Lift out the fibreglass coal effect. Lift the right- hand end of the bulb and cover out of its clip, see Fig. 3, then unplug the bulb, moving it towards the right. Slide the cover off and discard the old bulb. Slide the old cover onto the new bulb and insert the bulb base into the holder on the left. Ensure that the bulb is pushed fully home, then lower the right-hand end and press it into the clip.
Charnwood OLX Oil Fired Hearth Boiler Installation Instructions HEALTH AND SAFETY PRECAUTIONS Please take care when installing the appliance that the requirements of the Health and Safety at Work Act 1974 are met. Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of contact wash with plenty of water.
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If flue pipe is used to connect the appliance to the chimney it must be between 100 & 125 mm (4-5") internal diameter. The chimney termination must not be subjected to down draughts. If necessary an anti-down draught cowl may be fitted. The required draw for this appliance is 0.17 mbar (0.07 in H2O). HEARTH AND FIRE SURROUND The boiler waterways totally enclose the combustion chamber. This means that the maximum temperature below the boiler is 100°C and therefore a constructional hearth is not required.
the push on piece of 12 mm bleed tube supplied. Place the other end of the bleed tube into a suitable receptacle, and flush out the supply line by turning on the service valve. When the oil is clean, turn off the service valve, remove the bleed tube, and reattach the flexible tube from the burner. Turn the service valve back on, check for leaks, and clean up any spilt oil.
wire the controls to the burner so that it is switched off at the same time as the pump or motorised valves. This usually means wiring the supply to the burner into the output from the central heating programmer. Reset Button Oil Pressure Gauge Port Position the fire so that the rear face of the side flanges comes flush or very slightly in front of the face of the fire surround.
Top Baffle Nibs at front Assembly Order: 1. Base (Fibre Wool) 2. Back 3. RH Side 4. LH Side 5. Top 45° Chamfer 5 3 45° Chamfer 2 45° Chamfer 4 1 Combustion Chamber Insulation Board Order of Assembly Note! Numbers etched on to baffles must be in correct orientation when assembled. Fig 10. Baffle Arrangement the inner front of the boiler. There should be a gap at the back of approx. 25 mm, and equal gaps at the sides. The bottom baffle (No.
COMMISSIONING The burners are pre-set at the factory, but must be fine-tuned on completion of the installation. This is a condition of the guarantee. Before firing the boiler check that the baffles and blast chamber components are fitted in the correct positions as described above and shown in Figs. 10 & 11. thermostat to Med. After a few seconds you should hear the burner ignite. If necessary bleed the pump. Refer to Fig. 9.
Write the date on the flexible oil line label.The flexible oil line MUST be replaced every 2 years. Allow the fire to run for 20-30 minutes before checking the soot and CO2 readings. The sampling point is on the boiler access door. The air control is situated on the front of the black rubber air manifold which is towards the right of the burner, as shown in Fig. 8. Initially set to No. 10, the burner will be burning with excess air and with the oil pressure set at a mid-range setting.
OLX Boiler - Specifications Max. Allowable Operating Temperature Max. Allowable Operating Pressure Test Pressure Heat Output Range Heat Input at Rated Output Oil Pump Pressure Required Flue Draught Exit Flue Gas Temp Exit Flue Gas Mass Flow Exit Flue Connection Diameter 95°C 3 bar (Pressure Class 2) 4.5 bar 11-13 kW 15 kW 110 - 140 psi 0.07 in H2O (0.17 mbar) 205°C ……kg/s 130 mm socket to take 125 mm (5 in) or 100 mm (4 in) pipe 55 mm socket to take 50 mm (2 in) pipe 10M + 4 x 90° Swept Bends 4.
Charnwood OLX Wiring Diagram Above Serial No.1562 IEC Lead Socket to Flame Effect Skt1 E Skt2 E L L N N IEC Fused Chassis Plug in Flame Effect Fan Heater Plug L1 Mains Input from 13Amp Fused Spur.
Charnwood OLX Electrode Settings 0.5 ±0.5 3.0 ±0.2 9.0 ±1.0 All dimensions are in mm Page 16 OLX V5.2 05.
Issue C Charnwood OLX Mk.2 Parts List 32 NOTE! 53 25a 31 Mk.3 Replacement Burners for appliances before Serial No. 45****1562 require bracket to align control box with re-set hole. 24b 48 54 24a 23a 36 21a 21a 55 21a 21a 38 49 17 30 34 14 15 40 26 37 19 18 39 46 29 16 12 11 6 45 44 51 47a 47b 47c 35 50 52 9 28 8 43 7 41 4 42 20 13 27 10 33 Item Part No. Description Item Part No.
Issue A Charnwood OLX Burner Mk.3 Parts List 17 These Items shown Rotated 3 42 23 12 24 5 34 6 7 35 8 15 30 16 27 4 40 2 28 1 18 41 22 26 9 29 31 19 11 25 38 14 37 10 Item Part No.
