Installation manual

D-1

Installing Cable Clamps

IMPORTANT: Do not unwrap the ropes until they are securely attached to the charging cable.

There are two types of cable clamps available for the CT4000. The correct clamps are included in the shipping box with the

cable management kit (see page 2-2 or 3-2). The type of clamp that is used depends on whether the end of the nylon rope in

the cable management kit is equipped with a circular disc or a round bead:

If equipped with a circular disc,

the cable clamps are spherical

type

If equipped with a round bead,

cable clamps are bracket type

NOTE: In some cases, you may need to remove an existing pre-installed portion of a cable clamp from the charging cables

before you can install the type of clamp that is supplied in the cable management kit. When doing so, you must install the

new clamp at the exact same location as the removed clamp.

IMPORTANT: After installing the cable clamps, unwrap the rope and check that the charging cable extends and retracts

fully and smoothly. If it doesn’t, see page 6-4.

To install spherical clamps:

• Uncoil charging cable by gently extending it all the

way out and away from the station. Rotate the plug as

needed to remove any twist or kinks.

• Position the charging cable near the base of the

station and locate the tape on the cable that marks the

location where you must intall the clamp.

• Insert a rubber shim into the bottom portion of each

clamp. Ensure the top portion of the cable clamp is

oriented correctly on the top side of the charge cable.

Tighten screws to 20 in-lbs (2.3 Nm).

To install bracket clamps:

• Uncoil charging cable by gently extending it all the

way out and away from the station. Rotate the plug as

needed to remove any twist or kinks.

• Position the charging cable near the base of the

station and locate the tape on the cable that marks the

location where you must intall the clamp.

• Locate the bead at the end of the retractor rope.

• Hold the charging cable with the marked tape

positioned under the retractor top. Ensure the charging

cable does not touch the ground when fully retracted.

• Insert the bead inside the clamp, then snap the

opposite side of the clamp into place.

• Secure the two sides of the clamp together by inserting

the rubber shim and the four screws, then tightening

the screws securely using a Phillips screwdriver.

• Align the knot bearing on each rope to its

corresponding mating feature on the cable clamp. Turn

the knot bearing clockwise approximately 1/4 turn. You

may need to push down while turning the knot bearing.