Installation manual

A-3
Installing on Existing Concrete
If installing on existing concrete, perform the following tasks:
• Review the site for suitability to install a CT4000. The CT4000’s Clean Cord Technology requires space behind the power
stub-up for the Cord Management Kit (CMK). To ensure adequate space, reference the CT4000 Installation Template
(75-001094-01) included in this installation kit.
• Review the dimensions of the existing concrete slab. To safely mount a CT4000 charging station, the concrete must be at
least 6” thick. At this thickness, all of the CT4000’s mounting bolts must be positioned at least 15” from the front edge,
at least 12” from the side edges, and at least 6” from the rear edge of the concrete slab.
• If an existing charging station is already in place at the installation site, turn off all power to the station and disassemble
according to the original manufacturer’s instructions. Cut away any existing bolts or non-power conduit stub-up to
ground level. You may need to plug cut-away conduits at the slab end, and disconnect wiring at the other end.
IMPORTANT: Always check local codes to ensure compliance. You may need to adjust these instructions to comply with
codes that apply at your installation location.
Kit Components Needed
The CT4000 Concrete Mount Kit contains 12 Heavy Galvanized Hex Nuts and 9 Galvanized Washers. You will need only 6 of
each.
Tools Required
Electric drill or Hammer drill (½” chuck may be required depending on drill bits used) (1)
Consumables Required
These consumables can be ordered online directly from McMaster (McMaster Product #s are included in the table below).
Delete any items you already have, and change quantities to accommodate the number of stations you are installing.
NOTE: The consumption rate of these products will vary depending on conditions at the installation site.
Quantity
McMaster
Product # Description Purpose
1* 7505A55 Epoxy Adhesive for Concrete, 9.3 Ounce Cartridge
(includes two mixing nozzles)
Filling drilled holes.
1* 7505A56 Mixing Nozzles for 9.3 Ounce Epoxy Adhesive for
Concrete
Filling drilled holes. NOTE: You may need extra
mixing nozzles to accommodate delays of over
three minutes when applying epoxy.
1 7622T23 Ratchet Rod Caulk Gun with Half-Barrel Frame for 10-13
Ounce Cartridge, 6:1 Thrust
Filling drilled holes. NOTE: Any standard caulk
gun will work.
1 7437K35 Electrical Cleaning and Maintenance Aerosol, Any Angle
Spray Duster, 8 Ounce Net Weight
Cleaning drilled holes.
1 2960A22
Slow Spiral Round-Shank Masonry Drill Bit, ¾” diameter,
½” Shank, 10” Drill Depth, 12” Length Overall
Drilling ¾” holes in concrete. NOTE: The holes
must be at least 6” deep.
1 28655A25
Drill Bit for Concrete Embedded Rebar, Round, ¾” bit size,
½” Shank diameter, 12” Length Overall
Drilling ¾” hole through rebar.
1 7221T13
Nylon Loop-Handle Brush, ¾” Brush Diameter, 3” Length
Brush, 8 ½” Length Overall
Cleaning drilled holes.
1 9753K47
Push-on Round Cap, fits ⅝” - ” OD, ½” Inside Height,
Packs of 100
Keeping the epoxy inside the drilled holes in
situations where the slab is only 6” deep.
* Quantity based on installation of one charging station.