Use & Care Guide ® LiquidPropane GasGrill Sears Model No. 4t5.t6t280t0 • • • Safety Parts Use and Care • Assembly Grill InformationCenter This Grill is for Outdoor Use Only Missing Parts? Assembly Questions? Operation Problems? Before returning grill to store, call 1-800-241-7548 • • Read and follow all Safety, Assembly, and Use & Care instructions in this Tools needed for assembly: Guide before assembling and cooking with this grill.
_l|_mmmm_l! / " _ CALIFORNIA PROPOSITION 65 if you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. if odor continues, and keep away from the appliance immediatelycall your gas supplier or your fire department. 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance.
ForYourSafety ...................................... GrillInformation Center ................................ Product Record Information ............................ 2 2 2 Safety Symbols ...................................... Installation Safety Precautions .......................... 2 2 Kenmore GrillWarranty ............................... UseandCare.................................... 3 4-10 PartsList.......................................... 11 PartsDiagram ......................................
LP Tank • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • LP Tanks must be constructed and marked in accordance with specifications for LP Tanks of the U.S.
LPTank Exchange Connecting • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual. 1. LP tank must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at 1-800-4-MY-HOME®. Hold coupling nut and regulator as shownfor properconnection to LP tank valve. 4.
For Safe Use of Your Grill and to Avoid Serious injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.
Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in Turn controls and gas source or tank OFF when not in use. c.uT,o. If ignition does NOT occur in 5 seconds, burner controls LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
cAuTioN f SPIDER 3. 4. Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. ALERT! , Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times. r.,_,,.,.
Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. Place food over unlit burner(s); the heat from lit burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.
1 1 LEFT LEGASSEMBLY G550-0700-W1 40 2 COOKINGGRATE G550-0200-W1 2 1 MATCHHOLDER G401-0079-W1 41 1 SWINGAWAYGRATE G550-0002-W1 3 1 RIGHT LEGASSEMBLY G550-1000-W1 42 1 BUTTON,F/EIMODULE G409-0030-W1 4 1 BOTTOM SHELF G550-0800-W1 5 1 FRONT PANEL G550-0900-W1 43 44 1 CLIP,F/GREASECUP 1 GREASECUP G305-0043-W1 G430-0033-W1 6 2 TANKEXCLUStONWIRE G550-0004-W1 45 1 GREASETRAY G550-1100-W1 7 1 AXLE ROD G550-0009-W1 46 1 TANKTHUMBSCREW G430-C001-W2 8 2 WHEEL G401-0058-W1 9 2
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CAUTION: When unpacking grill components, two people should raise grill head from the shipping box. Bottom Shelf to Legs [] Placebottomshelf end with cut out holefor LPcylinderbetweenleg assemblywith axle holes.Attachto rightand left leg assemblieswith (4) 1/4-20x1-1/2"screws and (4) 1/4-20flange nuts. [] Tightensecurely. 1/4-20Flangenuts Qty.4 MatchHolder Left LegAssembly 1/4-20x1-1/2"Screws Qty.
[] Attachfront Front Panel panelto grill cartwith (6) #8-32x3/8"sheet metal screws. Makesure metaltabs are towardbottom. #8-32x3/8" sheet metalscrews Qty.6 [] Hangtank exclusionwire ontofront panelbrackets;attachotherendsto bottomshelfwith (2) #8-32x3/8"sheet metal screws. Tank ExclusionWire D #8-32x3/8" sheetmetal screws Qty.
Wheels and Leg Extenders to Cart [] Turncart assemblyupsidedown. [] Insertaxlerod throughwheel,wheelspacer,legsand otherwheel.Be sureto face "cone"sideof wheelagainstleg. Attachwith (1) axlewasherand hitch pin. [] Hammerleg extendersinto rightlegs. WheelSpacer Qty.1 Rod AxleWasher Qty.1 HitchPin Qty. 1 LegExtenders Wheel \ Axle Washer WheelSpacer HitchPin "Cone" side of wheelagainst leg 464220110.
Grill Headto Cart [] Standcart upright. [] Thissteprequirestwo peopleto lift and positiongrill head ontocart. [] Carefullylowerthe grill headontothe cart. Makesurethe regulatorhoseis hangingoutsidethecart.Attach headto cartwith (4) 1/4-20×1/2"screws. 1/4-20xlt2"screws Qty.4 .
Right Side Shelf [] Hooksidewall of shelf oversupportbracketson sideof firebox (A). [] Insert(4) 7ramfiber washers and (4) 1/4-20x1/2"screws throughinsidefront of firebox and throughoutsidebackof fireboxas shown(B). [] Attachshelfwith (4) 1/4-20flange nuts (C). SupportBracket RightSide Shelf / 1/4-20xl/2" screws Qty:4 D 7mm FiberWasher Qty:4 1/4-20 FlangeNut Qty:4 [] Attachfasciaand side shelfto fireboxwith (3) #8-32x3/8"sheet metal screws.
Side Burner Shelf [] Hooksidewall of sideburnershelf oversupportbracketson sideof firebox(A). [] Insidefireboxinsert(4) fiber washers and (4) 1/4-20x1/2"screws as shown(B). [] Attachshelf using(4) 1/4-20flange nuts (C). 1/4-20xlt2" screws Qty.4 Lid removed for clarity SideBurnerShelf / 7mmFiberWashers Qty.4 ¢ [] Attachfasciato fireboxwith (3)#8-32x3/8"sheet metal screws. [] securelytightenedto fireboxto safelymovegrill. LeftCAUTION:Fasciamustbe Fascia 1/4-20 FlangeNuts Qty.
Sideburner Valve, Sideburner,Sideburner Bezel, ignitorWire, Control Knob [] Positionvalve behindfasciaand line up holes(A). [] Insert(1) of the#8-32x3/8"stainless steel screws, butdo notfully tighten. [] Slip bezelunder insertedscrewand )ositionas shown(A). [] Lineup otherholeand insert(1) #8-32x3/8"stainless steel screw throughbezeland into valve. [] Tightenbothsecurely. [] Placesidebumerintoshelf (B). Makesureto insert valveintosideburnertube.Attachsideburnerwith (1) wing nut (C).
Heat Shield [] Attach heat shield over burners inside front of grill with (2) #8=32×3/8" sheet metal screws. Heat Shield / Lid removed for clarity 20,464220110 #8-32x3/8" sheetmetalscrews Qty.
Heat Diffusers [] Placeheatdiffusersoverburnersbyinsertingtabs into slotsin front of firebox. Oppositeends of heatdiffusersrest on pinsin backof firebox. Pin Cooking Grateand Swing Away [] Placecookinggratesonto graterests. [] Insertendsof SwingAwaypivot wireinto holesin sides of grill lid. Insertendsof SwingAway leg wire intoholesin sidesof firebox. NOTE:Pivotand leg wires,runningside-to-side,shouldbe underwires runningfront-to-back.If pivotand legwires are on top, SwingAway is installedupside-down.
GreaseCup Clip, GreaseCup, GreaseTray [] Hanggreasecup clipfrom bottomof greasetray and placegreasecup intogreasecup clip. Placethe tray into thecart. cAuTioN Failureto installgreasecup clip and cup willcause hot greaseto drip from bottom of grill with risk of fire or property damage.
EMERGENCIES= If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom cracked/cut/burned hose. • Damagedhose. , Turnoff gas at LP cylinderor at sourceon naturalgassystems.If the hoseis crackedor cut but notburned,simplyreplacevalve/hose/ regulator.If the hoseis burned,the causecouldbe otherthana faulty valve/hose/regulator. Discontinueuseof grill untila plumberor gas technicianhas investigatedand correctedthe problem. Gasleakingfrom LP cylinder.
Troubleshooting (continued) Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshooting also) Burner(s)will not matchlight. ELECTRONICIGNITION: • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. • Sparks,but notat electrodeor at full strength. • SeeSectionIII of ElectronicIgnitionSystem. • See"GAS ISSUES:"on previouspage. • Matchwill not reach. , Uselong-stemmatch(fireplacematch).
Troubleshooting - Electronic Ignition SECTIONI Nosparksappearat • Batterynot installed anyelectrodeswhen properly. ElectronicIgnitionButton is pressed;no noise can be heardfromspark , Deadbattery. module. , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" connectorsare orientedcorrectly,with "+"end up and "-" enddown.) , Has batterybeen used previously? • Replacebatterywith newAA-sizealkalinebattery. , Buttonassemblynot installedproperly. Checkto insurethreadsare properlyengaged.
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