463276517 463276617 Serial number See rating Label on grill for serial number. Date purchased If you have questions or need assistance during assembly, please call 1-800-241-7548.
TABLE OF CONTENTS CAUTION For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 For residential use only. Do not use for commercial cooking. Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 THIS GRILL IS FOR OUTDOOR USE ONLY. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-41 Grilling Guide . . . . . . . . . . .
WARNING CAUTION Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf or side shelf, resulting in failure of grill cart components. Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage. CAUTION Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. CAUTION Some parts may contain sharp edges. Wear protective gloves if necessary.
Installation Safety Precautions LP Cylinder •Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready, a conversion kit must be purchased for use with natural gas. •Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2.
WARNING WARNING • Do not use grill until leak-tested. • If a leak is detected at any time, STOP! Turn off gas at source and correct leak. • If you cannot stop a gas leak by closing the LP cylinder valve leave area and call your fire department! • Outdoor gas appliance is not intended to be installed in or on a boat. • Outdoor gas appliance is not intended to be installed in or on an RV. • Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
Ignitor Lighting WARNING • Do not lean over grill while lighting. 1. Turn gas burner control valves to (off). 2. Open lid during lighting or re-lighting. 3. Turn ON gas at LP cylinder. 4. To ignite, push and turn IGNITION BURNER knob to HIGH. Immediately, push and hold ELECTRONIC IGNITOR button until the burner lights. 5. If ignition does NOT occur in 5 seconds, turn the burner controls off , wait 5 minutes and repeat the lighting procedure. 6.
SEAR Burner Ignitor Lighting • Do not lean over grill while lighting. 1. Turn gas burner control valves to (off). 2. Open lid during lighting or re-lighting. 3. Turn ON gas at LP cylinder. 4. To ignite, push and turn SEAR burner knob to HIGH. Immediately push and hold ELECTRONIC IGNITOR button until the burner lights. 5. If ignition does NOT occur in 5 seconds, turn the burner controls off , wait 5 minutes and repeat the lighting procedure.
Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and heat tents. 3. Remove carryover tubes and hardware securing burners. 4. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
ASSEMBLY NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust.
3 D D X1 #54 1ST 2ND #54 D #55 3RD #55 After all 4 casters are secure remove the Caster Pin (D) and save for future maintenance.
5 #50 #49 #42 #41 C X2 C #44 6 Tighten the screws #45 F #41 #42 F X2 13
7 F #59 #41 #42 F X2 8 F X4 1ST 2ND #18 #10 F #1 14
9 1ST #39 F X2 G X1 2ND B X1 3RD #39 B F F G #40 10 #40 F F X2 Tighten the screws 15
11 1ST #30 F X2 B X1 G X1 3RD 2ND #30 F B G F #37 12 #37 F F X2 Tighten the screws 16
13 1ST Remove screws #15 #15 #38 #16 Secure using screws that were removed from sideburner valve bracket.
15 #36 1ST H X1 J X1 H #36 2ND 3RD #34 J #32 #36 J 18 #15
16 K X4 L X4 M X4 1ST M #48 L L K #48 M K #46 #47 3RD #47 PRESS #47 2ND #46 #47 19
17 Back of Firebox #25 #26 #25 2ND Front of Firebox #25 1ST 18 #27 #27 #27 20 #28
19 #29 #18 #18 #29 #1 20 1ST #13 2ND #10 #12 + #13 - Battery AAA 3RD 21
1ST 21 CAUTION Failure to install grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage.
22 1ST 2ND LP Cylinder (not included) #57 #44 2ND CAUTION Cylinder valve must face to front of cart once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.
If your grill is not getting hotter than 250°F to 300°F these steps should be taken first to reset the gas regulator safety device: 1. Open the grill lid. 2. Turn off all knobs on the control panel in front. 3. Turn off the tank knob. 4. Disconnect the regulator from the LP tank. 5. Wait 30 seconds. 6. Reconnect the regulator to the LP tank. 7. Slowly open the LP tank knob all the way. Do not put excessive force on the valve at the full open position to avoid damaging the valve. 8.
Indirect Cooking Indirect cooking utilizes select burners to circulate heat throughout the grill, without direct contact between the meat and the flame. The meat is placed over the burner that is 'off'. This method is generally used to slow cook large cuts of meat and poultry. A pan can be placed underneath the meat to catch grease and food drippings, and helps minimize clean-up. Food Safety Food safety is a very important part of enjoying the outdoor cooking experience.
Skewers Metal skewers should be flat, with long handles. Round skewers allow food to roll when turned, so it may not cook as evenly. Use metal skewers when cooking meat kabobs. Wooden skewers should be soaked in water for an hour before use, and are best used for quick cooking foods such as vegetables and fruits. GRILLING GUIDE – Tips & Tricks Sauces Sauces containing sugars and fats can cause flare-ups, and your food may burn. In general, apply these sauces during the final 5 minutes of cooking.
Storing Your Grill GRILLING GUIDE – Cleaning Your Grill • Clean cooking grates. • Store grill in dry location. • When LP cylinder is connected to grill, store outdoors in a well ventilated space and out of reach of children. • Cover grill if stored outdoors. Choose from a variety of grill covers offered by Char-Broil at charbroil.com. • Store grill indoors ONLY if LP cylinder is turned off, disconnected, and removed from grill. Never store LP cylinder indoors.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. Discontinue use of product and replace valve/hose/regulator. Once valve/hose/regulator replaced conduct complete leak check per manual. Gas leaking from LP cylinder. • Mechanical failure due to rusting or mishandling.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution • Out of gas. • Check for gas in LP cylinder. • Excess flow valve tripped. • Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off knobs and LP cylinder valve. Disconnect regulator. Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 30 seconds and then light grill. • Vapor lock at coupling nut/LP cylinder connection. • Turn off knobs and LP cylinder valve.
PARTS DIAGRAM #18 #29 #34 #27 #35 #25 #25 #32 #28 #27 #27 #25 #25 #25 #4 #4 #4 #4 #33 #6 #9 #9 #9 #9 #21 #19 #23 #22 #4 #36 #26 #5 #20 #24 #7 #2 #2 #2 #2 #2 #3 #31 #1 #13 #30 #12 #39 #14 #38 #37 #40 #11 #16 #16 #16 #16 #16 #16 #16 #51 #15 #17 #17 #17 #17 #17 #17 #10 #43 #58 #58 #17 #52 #62 #43 #45 #43 #43 #62 #50 #50 #8 #41 #47 #56 #46 #48 #48 #59 #61 #42 #53 #49 #53 #53 #53 #57 #55 #60 #55 #60 #54 30 #44 #54
PARTS LIST Key Key Qty Description Qty Description 1 1 FIREBOX 40 1 FASCIA, F/ RIGHT SHELF 2 5 BURNER BRACE-TUBE BURNER 41 1 RIGHT SIDE CART PANEL 3 1 BURNER BRACE-SEARING BURNER 42 1 LEFT SIDE CART PANEL 4 5 MAIN BURNER-TUBE BURNER 43 4 LEG CAP 5 1 MAIN BURNER-SEARING BURNER 44 1 BOTTOM SHELF 6 1 ELECTRODE SET, F/ TUBE BURNER 45 1 FRONT DOOR BRACE 7 1 ELECTRODE SET, F/ SEARING BURNER 46 1 LEFT DOOR 8 1 GROMMET 47 1 RIGHT DOOR 9 4 CARRY OVER TUBE 48 2
HARDWARE LIST Key Description Picture Qty A 1/4-20x2-3/8" Screw 4 B 1/4-20 Flange Nut 8 C #8x3/8" Sheet Metal Screw 8 D Caster pin 1 E 1/4-20x2" Screw 2 F 1/4-20x1/2" Screw 16 G Flat Washer 2 H #8 Wing Nut 1 J Venturi Clip 1 K #10-24x1/2" L 5mm Lock Washer 4 M 5mm Flat Washer 4 Screw 4 32
NOTES 33
NOTES 34
FOR US ONLY Text “Register” to “GRILLS” (474557) ~~ ©2016 Char-Broil, LLC. Columbus, GA, 31904. Printed in China. Imprimé en China. Impreso en China. ©2016 Assembly instructions. ©2016 Assemblée des instructions. ©2016 Instrucciones de ensamblado. The product associated with this guide was manufactured in China. Le produit associé à ce guide a été fabriqué en Chine. Tel producto asociado con esta guía ha sido fabricado en China.
