PRODUCT GUIDE MODEL 463234413 Performance T36G5 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Assembly . . . . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Burner Flame Check WARNING Turn controls and gas source or tank OFF when not in use. • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER If your barbeque is getting hard to light or the flame is weak, check and clean the venturis and burners. 3. Remove carryover tubes and burners. 4. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key A B C D Qty 1 1 1 1 E 2 F G H I 2 1 1 3 J 1 K 2 L M N O P Q R S T U V W X Y Z AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ 2 1 1 4 4 1 3 1 3 3 1 1 1 1 2 2 2 1 1 1 5 1 1 1 1 2 2 1 1 1 1 1 Description TOP LID LOGO PLATE HANDLE, TOP LID HARDWARE F/ TOP LID ASSEMBLY RUBBER BUMPER, RECTANGLE, F/ TOP LID RUBBER BUMPER, ROUND FIREBOX HOSE VALVE REGULATOR MAIN BURNER ELECTRODE SET, F/ MAIN BURNER, 900MM WIRE ELECTRODE SET, F/ MAIN BURNER, 450MM WIRE CARRYOVER TUBE MAIN CONTROL PANEL
PARTS DIAGRAM A B D S F I E U C I I T K K J G BBB L LL M KK HH N H MM CC EE R II NN OO P O GG SS FF DD RR PP YY W ZZ QQ JJ CCC AAA P VV O Q V X DDD UU XX WW BB Y 12 TT Z AA
ASSEMBLY 1 Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secured remove the Caster Pin and save for future maintenance.
3 Place back panel between side panels as shown. Attach to left and right side panels with #8x3/8” self-tapping screws. Then attach to bottom shelf with #8x3/8” self-tapping screws. #8x3/8" selftapping screw Qty. 8 Back Panel 4 Hook tank exclusion wire onto the holes on back panel, attach other ends to bottom shelf with #8x3/8” self-tapping screws. Back Panel #8x3/8" selftapping screw Qty.
5 Place front door brace as shown. Attach to left and right side panels with 1/4-20x2-3/8" screws. Front door brace 1/4-20x2-3/8" screw Qty. 4 6 Insert one end of grease tray rails into the holes on back panel, attach other ends to front door brace with #8x3/8" self-tapping screws. Grease tray rail Back panel #8x3/8" selftapping screw Qty.
7 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2" screws. 1/4-20x1/2" Screw Qty.
8 Attach right side fascia to right side shelf with #10-24x3/8" screw assemblies (A). Attach left side fascia to left side shelf with #10-24x3/8" screw assemblies (B). A Right side fascia #10-24x3/8" screw assembly Right side shelf #10-24x3/8" screw assembly Qty.
Install tool hooks onto towel bar. NOTE: Tool hook openings should face side shelf when installed. Attach towel bar to right side shelf with 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers (A). Install side shelf assembly onto the pre-installed screws located on the right side of firebox (B). Tighten the pre-installed screws securely. Attach with 1/4-20x1/2" screws as shown (C).
11 Attach side burner lid to side burner shelf with #8-32x3/8" screws and #8 nuts as shown (A). Install side burner shelf assembly onto the pre-installed screws located on the left side of firebox (B). Tighten the pre-installed screws securely. Attach with 1/4-20x1/2" screws as shown(C). #8-32x3/8" screw A C Side burner lid 1/4-20x1/2" screw Side burner Shelf Tighten the screws #8 nut B f Side burner Shel #8-32x3/8" Screw Qty. 4 #8 nut Qty. 4 1/4-20x1/2" Screw Qty.
13 Remove the two screws and washers that factory attached on side burner valve bracket. Attach side burner bezel and valve with screws and washers that were removed from valve bracket (A). Place side burner into shelf. Make sure valve is inside side burner tube. Attach side burner with one Wing nut (B). Hook venturi clip to side burner tube and around manifold. Attach side burner ignitor wire to electrode (C). Press side burner control knob onto valve stem (D).
14 Attach handles to doors with #10-24x1/2" screws, 5mm lock washers and 5mm flat washers (A). Attached right door to right cart with #8-32x3/8" screws. Repeat assembly for left door. #10-24x1/2" screw 5mm Lock Washer #10-24x1/2" screw Qty: 4 5mm Flat Washer Door Handle Door Handle A 5mm Flat Washer Qty: 4 Right Door Left Door 5mm Lock Washer Qty: 4 #8-32x3/8" Machine Screw #8-32x3/8" screw Qty.
15 Place flame tamers over burners by inserting tabs into slots in front of firebox. Note: Make sure indentations at ends of flame tamer match the flanges at rear of firebox. box k Bac ire of F Flame tamer ox ireb fF nt o Fro me Fla er tam 16 Place IR cooking grates onto grate rests. IR Cooking Grate 22 IMPORTANT: IR cooking grates must be placed keeping both flat walls overlapped to prevent any flare-up.
17 Insert ends of Warming Rack pivot wire into holes in sides of gril lid. Insert ends of Warming Rack leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Warming Rack is installed upside-down. Warming Rack Pivot Wire Leg Wire 18 Hang IR cleaning tool on the slot of right door back panel. Install condiment tray as shown.
19 Connect each of the wires from main burner electrodes and sideburner electrode into the back of Electronic Ignition Module. Total (4) connections. Connect the two wires [(a) and (b)] from switch wiring harness into the back of the Electronic Ignition Module. Total (2)connections (A). NOTE: Switch terminals are larger than electrode terminals and should only be installed in location shown as (a),(b). Unscrew the cap and nut from electronic ignition module.
21 LP CYLINDER IS SOLD SEPARATELY. Use only with an OPD (over-fill protection device) equipped LP cylinder. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. Insert regulator through large hole in left side panel.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
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