PRODUCT GUIDE MODEL 463251012 T-47D IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870. IMPORTANT: Refer to the instructions inside when converting this grill to Natural Gas.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Assembly . . . . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Main Burner Match-Lighting Do not lean over grill while lighting. 1. Turn OFF all gas burner control valves. 2. Turn ON gas at LP cylinder. 3.Open lid during lighting.
Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key Qty Description A 1 TOP LID B 1 LOGO PLATE, W/ TEMP GAUGE C 2 HANDLE END, TOP LID D 1 HANDLE, TOP LID RUBBER BUMPER, RECTANGLE, F/ E 2 TOP LID F 4 RUBBER BUMPER, ROUND G 1 HARDWARE F/ TOP LID ASSEMBLY H 1 FIREBOX I 4 MAIN BURNER ELECTRODE SET, LEFT MAIN J 2 BURNERS ELECTRODE SET, RIGHT MAIN K 2 BURNERS L 2 CARRY OVER, F/ MAIN BURNER M 1 HOSE VALVE REGULATOR N 1 MAIN CONTROL PANEL O 4 BEZEL F/ CONTROL KNOB P 1 UPPER PANEL, REAR, CART Q 5 CONTROL KNOB R 1 MATCH HOLDER AND CHAIN ASSY S 1 LEFT CA
PARTS DIAGRAM G BBB A OO P UU H TT F B C II SS L L R E D C PP NN AA I YY QQ J K J K M MM O RR WW VV W Q XX N Q Z FF ZZ AAA JJ X KK II U V II Y HH LL II HH CC S T BB EE EE 12 DD DD GG
ASSEMBLY 1 Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure, remove the Caster Pin and save for future maintenance.
3 Place lower back panel between side panels at rear of bottom shelf, oriented as shown. Secure lower back panel to side panels using two 1/4-20x1/2” screws on each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw.
4 Attach center cart divider to bottom shelf using three #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. Center cart divider #10-24x3/8” screw 5mm lock washer Bottom 5 shelf 5mm flat washer On back of grill, attach center cart divider to lower back panel using two #8x3/8” self-tapping screws.
6 Attach cabinet shelf to center cart divider using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. Attach cabinet shelf to cart left side panel using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. Cabinet shelf de ft si t le Car el pan 5mm flat washer 5mm lock washer #10-24x3/8” screw #10-24x3/8” screw 5mm lock washer 5mm flat washer Center cart divider 7 Inside of cart, attach middle of upper back panel to lower back panel using one 1/4-20x1/2” screw.
8 Insert tank heat shield tabs (w/o holes) into slots between upper back panel and lower back panel. Insert front brace between cart side panels. Orient the front brace with the door hinge pin on the top right side. Secure using one 1/4-20x1½” screw on each side. ck panel Upper ba Hinge pin ace Front br Tank heat shield (concave side up) 9 1/4-20x1½” screw Attach middle of front brace to center cart divider using one #8x3/8” self-tapping screw, shown A.
10 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Grill head Regulator hose 11 Secure front brace in upper hole with one 1/4-20x1½” screw and fiber washer. Secure upper back panel in lower hole with one 1/4-20x1½” screw and fiber washer.
12 Inside of the cart, connect the wires from burner electrodes into the back of Electronic Ignition module. Total (5) connections. Connect the two wires [(a) and (b)] from switch wiring harness into the back of Electronic Ignition module. Total (2) connections, shown A. Note: Switch terminals are larger than electrode terminals and should only be installed in location shown as (a),(b). Unscrew the cap and nut from electronic ignition module.
14 Attach right side shelf to firebox using two 1/4-20x3/4” screws and 1/4” nuts, shown A. Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown B. Attach rear of shelf using one 1/4-20x1½” screw, shown C.
15 Attach left side control panel to left side shelf using four #10-24x3/8” screws, 5mm lock washers, 5mm flat washers, shown A. Attach side burner lid handle to side burner lid using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown B. Place side burner lid onto left side shelf and align hinge holes in back of lid with shelf holes. Secure lid to the shelf using four #8-32x3/8” screws, 4mm flat washers, 4mm lock washers, and #8-32 hex nuts, shown C.
16 Attach left side shelf to firebox using two 1/4-20x3/4” screws and 1/4” nuts, shown A. Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown B. Attach rear of shelf using one 1/4-20x1½” screw, shown C.
17 First, remove the two screws and lock washers attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner control panel so that valve stem comes through larger center hole in control panel. Align the holes on valve bracket with left and right holes on control panel. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of control panel.
19 Place side burner cooking grate onto side burner shelf. r cooking sideburne grate the pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of 20 Insert door, and release hinge pin into door.
21 Attach left small doors to left side panel using eight #8-32x1/4” screws. #8-32x1/4” screw 22 Place trough middle bracket into fire box. Place troughs into fire box. Align pins at front of troughs with the holes at front of fire box. Troughs Put trough middle bracket on the brackets at front and rear of firebox.
23 Place cooking grates onto firebox as shown. Insert the four wire ends at rear of warming rack into holes in back of fire box. Front wires of warming rack rest on sides of firebox. Assembled warming rack Warming Rack Cooking grate 24 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
Consumer must purchase Natural Gas Conversion Kit 4584625 to convert this grill to natural gas. Use the following instructions instead of instructions found in conversion kit Main Burner Conversion 1 Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Tank is disconnected from Regulator and removed from Grill. Remove Warming Rack, Cooking Grates and Troughs. Your grill may differ from illustration shown. This portion of the manual covers a variety of grill styles.
4 Pull the Burner Control Knobs off of Valve Stems. Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP Tank Gas. Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels, on Control Panel and secure using previously removed Screws and Washers. Assure proper alignment with Control Knob before fully tightening.
Sideburner Conversion 6 Open Sideburner lid and remove the Sideburner Grate. Beneath Sideburner shelf, remove Wingnut. Remove Sideburner from shelf. Sideburner Grate Sideburner Wingnut 7 Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas. No replacement Orifice is required.
8 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing Bezel to shelf control panel. Save removed Bezel for converting back to LP Tank Gas. Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem. Screws Bezel Valve Stem Natural Gas Bezel 80007894 9 Return Sideburner to shelf. Make sure Burner engages Sideburner Valve. See illustration below for correct burner-to-valve engagement.
Outdoor Stove & Griddle Conversion 10 Open Sideburner lid and remove the Sideburner Gate. Beneath Sideburner shelf, remove Wingnut. Remove Sideburner from shelf. Sideburner Grate Wingnut 11 Sideburner Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas. No replacement Orifice is required.
12 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing Bezel to shelf control panel. Save removed Bezel for converting back to LP Tank Gas. Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem. Screws Bezel Valve Stem Natural Gas Bezel 80007886 13 Sideburner Control Knob Return Sideburner to shelf. Make sure Burner engages Sideburner Valve.
Natural Gas Hose Conversion 14 Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection for converting back to LP Tank Gas. Your Grill may differ from illustration shown.
WARNING Do not use hard metal piping of any kind to connect this type of grill to natural gas source. Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe. 4. When the quick disconnect socket and the gas hose are connected, a valve in the socket opens automatically to permit full gas flow.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
NOTES 38
Please register your product online at: www.charbroil.com/register (If you register online, you do not need to send in this registration card.) PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED. THIS WARRANTY IS NON‐TRANSFERABLE. LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA. CONSERVE LA FACTURA.
