PRODUCT GUIDE MODEL 463214212 Classic C-46G5CH IMPORTANT: Fill out the product record information below. Serial Number Sse rating label on grill for serial number Date Purchased For support and to register your grill, please visit us at www.charbroil.
TABLE OF CONTENTS ForYourSaefety oii 23 Grilling Guide... 47 Sandcastle ins 814 Limited Warranty. u. 15 Parts list. .. ...18 Parts Diagram. co. coo cin ci cc 17 Assembly. ooh 18-27 Troubleshooting. . u. i 28-30 Registration Card... Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. ANNUL WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.
[ATT CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
GRILLING GUIDE Getting Started First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing.
GRILLING GUIDE Grilling 101 Rotisserie Cooking Rotisserie cooking is best for round’ meat, such as large roasts. Liquidator grilling Is really quite simple. You'll succeed with whale poultry, and pork. It generally requires an accessory motor burgers, dogs, or steaks usually on your very first iry. With and spit rod that allows the meat to be turned at a constant experience, you wil meal how to work with your grill, creating speed.
GRILLING GUIDE ~ Tips & Tricks Cooking on yous new grill is a hands-on experience, and iris recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
GRILLING GUIDE Cleaning Your Grill Why Clean? We've all heard the saying "An ounce of prevention is worth a pound of cure’. This is great advice when it comes to keeping yous grill clean. #5 Routine Care Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush.
USE AND-CARE * NEVER store a spare LP cylinder under or near the appliance or in an enclosed area, « Never fill a cylinder beyond 80% full. « An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. * If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto girl. (Refer to your employ LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, Nn test and certify their cylinders. Exchange your cylinder only 2.Turn &ll control knobs to the OFF position. for an OPD safety feature-equipped cylinder as described 3.
Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. §.Turn the coupling nut clockwise and tighten fo a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only do not use tools. NOTE: 1 you cannot complete the connection, disconnect regulator and repeat steps 5 and 6.
For Safe Use of Your Grill and to Avoid Serious Injury: Do not let children operate or play near grill Keep grill area clear and free from materials that burn. Do riot block holes in sides or back of grill. Check burner flames regularly. Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. Do not use charcoal or ceramic sobriquets in a gas grill.
Ignition Lighting 4 Do not lean over grill while lighting. 1. Turn OFF gas burner control valves. 2. Turn ON gas at LP cylinder. 3. Open lid during lighting. 4, To ignite, push and tum IGNITION BURNER knob to HI. &. Push and hold ELECTRONIC IGNITION bunion until the burner fights. 8. ignition does NOT occur in § seconds, tum the burner controls OFF, wait 5 minutes and repeat the lighting procedure. 7.
Burner Flame Check « Remove cooking grates and flame tamers. Light burners, rotate knobs from HE to LOW. You should see a smaller flame In LOW position than seen on HI. Perform burner flame check on sideburns, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame” in the Troubleshooting Section. Turning Grill Off «Turn all knobs to the OFF position. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.
CAUTION SPIDER ALERT! SPEAR AND SEWS INSIDE BURNER TUBE. If you notice that your grill is getting hard to light or that the flame isn’t as strong as if should be, take the time fo check and clean the venture's. Bi ve iN WAVE >, SPIDER WEBS CONTROL PANEL | SIDE VENTURE BURNER In some areas of the country, spiders or small insects have been known to create flashback” problems. The spiders spin webs, build nests and lay eggs in the grill's venture tube(s) obstructing the flow of gas lo the humeri.
LIMITED WARRANTY i This warranty only applies to units purchased from an authorized Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials assembly and under normal and reasonable home use Tor fhe periods indicated below beginning on the date of purchase”. The manufacturer reserves the right fo require that defective parts be returned. postage and of freight per-paid hy the consumer for review and examination.
PARIS LIST dev Ul Delmer Key | Gf Description.
sis an Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front, After all 4 casters are secure remove the Caster Pin and save for future maintenance Nan-lock Caster. 8 “8 Locking Caster, 9 pa.
Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 14-2002” screws, 7mm lock washers, and 7mm flat washers on each side. Lower Back Panel This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart.
Insert front brace under control panel and between cart side panels. Make sure door hinge pin holes are on the fop side and facing the front. Secure using two screws, 7mm Jock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED (N THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART 7mm Flat Washer 7mm Lack Washer Resew On back of grill, place upper back panel between side panels and above lower back panel.
7 Open top id. Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using two screws, 7mm lock washers, 7mm flat washers and 1/4” nuts, shown A. Attach rear of shelf using one screw, 7mm lock washer, and 7mm flat washer and 1/4" nut in lower hole, shown BIC. Attach front of shelf using two #8x3/8” self-tapping screws, shown D/E.
Insert flange on side burner shelf into side shelf brackets on side of firebox. Attach sideburns shelf using two screws, Tmm lock washers, 7mm flat washers and 1/4" nuts, shown A. Attach rear of shelf using ane screw, 7mm lock washer, and 7mm flat washer and 1/4" nut in lower hole, shown BIC. Attach front of shelf using two #8x3/8” self-tapping screws, shown D/E.
Position side burner valve bracket beneath sideburns shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Attach bezel fo fascia and valve bracket with two screws and 4mm lock washers. Press side burner control knob onto valve stem. ET | Bummer Fascia . ne Insert side burner into side burner shelf. The stud on bottom of burner fits into rear small hole in side burner drip pan on shelf, shown A.
Under side burner shelf, attach sideburns ignition wire to electrode, shown A. Place side burner grate onto side burner shelf, shown B. pp Onsite of cart, insert rear tab (without hole} of heat shield into left slot on bottom of upper back panel, Insert rear tabs {without hole) of left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A.
Insert hinge pin on bottom of door into the hole in bottom shelf. Press upper hinge pin in top of door, align hinge hole on front door brace, and release hinge pin into door brace. he | ied er | Hinge pin on bottom of door Place heat tents over tube burners and the heat tent for bar boomer over bar burner by inserting tabs info slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox.
Place cooking grates onto the firebox as shown. Insert the two wire ends af rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Unscrew electronic ignition cap and place AA battery into ignition slot with positive end facing outward. Replace ignition cap. Warming Rack Cooking Grate Electronic fe Fe Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage.
7 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section}. Once cylinder has been filled and leak checked, place cylinder Into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf, Insert regulator through large hole in left side panel. See Use & Care section of this manual to perform the "Buber Flame Check” and for important safety instructions before using.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Gas leaking from counterattacked hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or continuous excessive flames above cooking surface. Possible Valise + Damaged hose. * Mechanical failure due lo rusting or mishandling.
Troubleshooting (continued) dE Burner(s) will not light using ignition. {See Electronic ignition Troubleshooting also) ll ELECTRONIC IGNITION: * No spark, no ignition noise + No spark, some ignition noise. «Sparks, but not at electrodes or at ful strength. a RET + See Section | of Electronic Ignition System, « See Section 1} of Electronic Ignition System. « See Section 1} of Electronic Ignition System. Bummers} will not mach light. + See "GAS ISSUES: on previous page.
Troubleshooting Electronic Ignition Problem (ignition) SECTION No sparks appear at any electrodes when Electronic Ignition Bunion Is pressed; no noise can] be heard from spark module. Possible Cause » Battery not installed proper. + Dead battery. + Button assembly not installed properly. + Faulty spark module. Check Procedure « Check battery orientation. «+ Has battery been used previously? «Check to insure threads are properly engaged. Button should travel up and down without binding.
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