OWNER’S MANUAL & OPERATING INSTRUCTIONS 3000 lb. ATV/UTV Winch Kit MODEL NUMBER 13502 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 13502-20161123 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
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13502 3000 lb. ATV/UTV Winch Kit TABLE OF CONTENTS Introduction . .... Introduction . . . This Booklet . . Accessories . . . . . . . Manual Conventions . Safety Rules . . . . . . . . . . . Controls and Features . Winch . . . . . . . . Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Assembling the Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contactor/solenoid Location . Installing the Rocker Switch . Wiring the Winch . . . . . . . Test Winch Operation . . . .
ENGLISH 13502 INTRODUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and Power Equipment winch. CPE designs and builds winches to strict specifications. With proper use and maintenance, this winch will bring years of satisfying service. sells accessories designed to help you get the most from your purchase. To find out more about our covers, tree savers, hooks, fairleads, etc., please visit our web site at: www.championpowerequipment.
13502 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 13502 SAFETY RULES WARNING Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death. WARNING Do not exceed the rated capacity. DANGER Do not use this winch for lifting or moving people or animals. DANGER Keep yourself and others a safe distance to the side of the cable when under tension. DANGER Never step over a cable or near a cable under load. WARNING The wire rope may break before the motor stalls.
13502 ENGLISH WARNING When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable. Walk toward the winch not allowing the cable to slide through your hands. Do not let your hands get within 12 in. of the winch while re-spooling.
ENGLISH 13502 CONTROLS AND FEATURES Read this owner’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. 2 Winch 3 4 5 1 7 6 10 11 8 12 9 14 13 (1) Motor – 1.3 HP 12V DC motor provides power to the planetary gear mechanism. (2) Braking System – Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope.
13502 ENGLISH Assembling the Winch This CPE 3000 lb. (1361 kg.) winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular UTVs and ATVs. If you cannot find a kit locally, contact CPE and we will provide you with the name of a dealer. CAUTION Mounting bolts must be SAE grade 5 or better and torque to 34 ft. lbs. 1.
ENGLISH 13502 ASSEMBLY Wiring the Winch CAUTION NEVER route electrical cables across any sharp edges, through and/or near moving parts, or near parts that may become hot. CAUTION Battery cables should NOT be drawn taut. Leave some slack for cable movement. NOTE You may need to use a test light to locate a suitable wire. The wire should only have power when the key is in the ON position.
13502 ENGLISH ASSEMBLY Wiring Diagram Negative (–) Blue Yellow Positive (+) Black Negative (–) Positive (+) To Switch And Remote Wiring (See Below) Red Switch Wiring Diagram Green Black Ignition Wire Red REV 13502-20161123 8
ENGLISH 13502 OPERATION General Tips for Safe Operation Self Recovery Your 13502 winch is rated at a 3000 lb. (1361 kg.) Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point. capacity in first layer (max) when spooling the first rope layer on the drum. Overloads can damage the winch, motor and/or wire rope. For loads over 1,500 lb. (680 kg.) we recommend the use of the pulley block/snatch block to double the wire rope line.
502 ENGLISH OPERATION Winching Techniques A-Z Winching Techniques A-Z Cont’d. (a) Take time to assess your situation and plan (p) The vehicle to be winched should be placed your pull. (b) Put on gloves to protect your hands. (c) Disengage the clutch to allow free- spooling and also save battery power. (d) Attach the hook strap to the clevis hook. (e) Pull out the wire rope to your desired anchor point using the hook strap. (f) Secure the clevis hook to the anchor point: Sling, chain or snatch block.
ENGLISH 13502 MAINTENANCE The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective winch. WARNING Improper maintenance will void your warranty. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the winch.
13502 ENGLISH SPECIFICATIONS Performance Specifications – – – – – – – – – – – ....... Gear Reduction Ratio . Motor . . . . . . . . . . Drum Size. . . . . . . . Cable . . . . . . . . . . Gross Weight . . . . . . Net Weight . . . . . . . Height . . . . . . . . . . Width . . . . . . . . . . Length . . . . . . . . . Bolt Pattern. . . . . . . Rated Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS Parts Diagram 13 REV 13502-20161123 ENGLISH 13502
13502 ENGLISH # Parts List # Part Number Description Part Number Description 1 300100-A-BF Motor Assembly, Short - Black Flat 1 2 250001 Bolt M6×20 4 3 250002 Washer 6, Flat 6 4 250003 Tie Bar 2 5 250004 Bushing Shaft 1 6 340001 Coupling Shaft 1 7 250006 Screw M5×6 1 8 250007 Drum 1 9 250200 Cable Assembly - 4.
ENGLISH 13502 TROUBLESHOOTING Problem Cause Solution Motor does not turn on Switch Assembly not connected properly Insert Switch Assembly all the way into the connector. Loose battery cable connections Tighten nuts on all cable connections. Contactor malfunctioning Tap contactor to loosen contacts. Apply 12 volts to coil terminals directly. A clicking indicates proper activation. Defective Switch Assembly Replace Switch Assembly.
WARRANTY WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
