OPERATOR'S MANUAL MODEL #100464 9200W Portable Generator REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100464 - 9200W Portable Generator TABLE OF CONTENTS Introduction................................................. 3 Table of Contents Storage...................................................... 22 Short Term Storage (up to 1 year).............................. 22 Long Term Storage (more than 1 year)......................... 23 Safety Definitions........................................ 3 Removing from Storage......................................... 23 Important Safety Instructions...................
Introduction 100464 - 9200W Portable Generator INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
100464 - 9200W Portable Generator IMPORTANT SAFETY INSTRUCTIONS DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA.
100464 - 9200W Portable Generator WARNING Important Safety Instructions CAUTION Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact. Improper treatment or use of the generator can damage it, shorten its life and void your warranty. DO NOT touch hot surfaces. Use the generator only for intended uses. Avoid contact with hot exhaust gases. Operate only on level surfaces. Allow equipment to cool before touching.
100464 - 9200W Portable Generator Fuel Safety Important Safety Instructions When operating the generator: DANGER GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. Gasoline and gasoline vapors: – Gasoline is highly flammable and explosive. – Gasoline can cause a fire or explosion if ignited. – Gasoline is a liquid fuel but it’s vapors can ignite.
100464 - 9200W Portable Generator Important Safety Instructions Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet from this machine.
Important Safety Instructions 100464 - 9200W Portable Generator Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Important Safety Instructions 100464 - 9200W Portable Generator Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 1 2 3 4 5 6 7 8 1 2 10W-30 3 1040-L-OP-E Starting the Engine 1. Check Oil Level. Recommended oil is 10W-30. Artwork 2.
Important Safety Instructions 100464 - 9200W Portable Generator Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. A C B Top Back LABEL A DESCRIPTION Safety Icons/ CO Danger 1028-L-SF-B DANGER PELIGRO DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide.
Controls and Features 100464 - 9200W Portable Generator CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 3 10 4 9 8 7 5 6 11 1. Gasoline Tank – 7.7 gal. (29 L) 8. Battery – Provides 12V DC power the starting system. 2. Choke – Used to start the engine. 9. Folding Handle – Used to move unit by lifting and rolling on wheels.
Controls and Features 100464 - 9200W Portable Generator Control Panel 3 1 2 5 4 A B C 1. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads. 2. Intelligauge with Power Meter – Five mode digital meter for displaying run time, total time, voltage, hertz and power output. RECEPTACLES A A (4×) 120V AC, 20A (NEMA 5-20R) May be used to supply electrical power for operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical loads.
100464 - 9200W Portable Generator Controls and Features Parts Included Accessories Oil Funnel............................................................................... 1 Smart Charger........................................................................ 1 25 ft. (7.6 m) Power Cord....................................................... 1 Assembly Parts Wheels 9.5 in. (24.1 cm) Never Flat Wheel (A)................................ 2 Roll Pin (B)........................................................
Assembly 100464 - 9200W Portable Generator ASSEMBLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. E If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. Unpacking D F Connect the Battery 1. Set the shipping carton on a solid, flat surface. 2.
Assembly 100464 - 9200W Portable Generator NOTICE Recommended Engine Oil Type 10W-30 5W-30 10W-40 5W-30 Synthetic °F -20 °C -28.9 0 -17.8 20 -6.7 40 4.4 60 15.6 80 26.7 100 37.8 120 48.9 The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary and help seat piston rings.
Operation 100464 - 9200W Portable Generator CAUTION Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume. DO NOT mix oil and gasoline. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for gasoline expansion. DO NOT pump gasoline directly into the generator at the pump. Use an approved container to transfer the gasoline to the generator. DO NOT fill tank indoors. DO NOT fill tank when the engine is running or hot.
Operation 100464 - 9200W Portable Generator WARNING Do not operate or store the generator in rain, snow, or wet weather. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Starting the Engine 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator.
Operation 100464 - 9200W Portable Generator NOTICE WARNING For gas starting in cold ambient <15°C (59°F): the choke must be in 100% of the “CHOKE” position for recoil start procedures. Do not over-choke. As soon as engine starts, gradually move the choke lever to the “RUN” position over a 2-5 second duration. Connecting a generator to your electric utility company’s power lines or to another power source may be against the law.
Operation 100464 - 9200W Portable Generator 5. Plug in and turn on the next item. Operation at High Altitude 6. Allow the engine to stabilize. The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 ft. of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine.
Maintenance 100464 - 9200W Portable Generator MAINTENANCE Changing the Engine Oil Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment. WARNING 1.
Maintenance 100464 - 9200W Portable Generator 5. Refer to the spark plug types in Specifications when replacing the plug. Adjusting the Governor WARNING 6. Firmly re-install the plug. 7. Attach the spark plug cable to the spark plug. Tampering with the factory set governor will void your warranty. Cleaning the Air Filter 1. Remove the snap-on cover holding the air filter to the assembly. 2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. 4.
Storage 100464 - 9200W Portable Generator Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule. STORAGE DANGER Service your generator more frequently when operating in adverse conditions. Gasoline and gasoline vapors are highly flammable and extremely explosive. Contact our Technical Support Team at 1-877-338-0999 to locate the nearest CPE certified service dealer for your generator or engine maintenance needs.
Storage 100464 - 9200W Portable Generator 5d. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines. 6. Option 2: Run Dry 1. Be sure the ignition switch is in the “OFF” position. 2. Add gasoline to the generator according to Add Fuel: Gasoline. 3. Turn the fuel valve to the “ON” position. 6a. With the generator running, turn the fuel valve to the “OFF” position.
Specifications 100464 - 9200W Portable Generator SPECIFICATIONS Spark Plug Specifications OEM Type............................................ NHSP F6RTC Generator Specifications Replacement Type.................... NGK BPR6ES or equivalent Generator Model......................................... 100464 Start Type........................................ Electric, Manual Watts (Starting/Running).......................... 11,500/9,200 Gap................................ 0.028-0.031 in. (0.7-0.
73 60 74 72 61 50 58 59 75 68 69 70 71 18 64 18 65 66 67 62 44 63 76 77 78 79 18 93 90 89 56 57 80 81 82 83 92 91 69 58 49 9 48 17 47 46 94 51 84 88 96 95 55 85 87 97 45 54 86 53 43 52 98 44 42 99 41 18 16 17 100 40 101 1 102 39 3 2 38 4 26 103 32 19 5 6 37 13 14 15 36 7 35 20 104 33 34 24 23 21 22 33 25 105 31 26 27 8 9 10 11 12 28 29 30 100464 - 9200W Portable Generator Specifications Parts Diagram 25
Specifications 100464 - 9200W Portable Generator Parts List # Part Number Description Qty. 1 2.06.006 Clamp Ø7 x Ø1 2 24.070030.00 Hole, Breather Tube 1 3 2.05.001 Clamp Ø8 x 6.5 2 4 152.070014.06 Pipe, Reversal Valve, 730 mm 1 5 122.070100.07 Fuel Tank Cap 1 6 122.070300.03 Fuel Filter 1 7 24.070800.00 Reversal Valve 1 8 1.5789.0620.1 Flange Bolt M6 x 20, Black 4 9 1.93.06 Lock Washer Ø6 4 10 2.03.004.1 Flat Washer, Ø24 x Ø6.5 x 1.5, Black 4 11 122.070015.
Specifications 100464 - 9200W Portable Generator # Part Number Description Qty. # Part Number Description Qty. 97 122.200106.00 Protector, Front Cover 1 98 1.5789.0615.1 Flange Bolt M6 x 15, Black 4 1 99 152.210002.25 Control Box, CSA 1 Red Wire, 480 mm, Battery 1 100 152.210003.01 Wire Jacket, Control Box 1 152.200013.02.3 Jacket, Wire, Red 2 74 152.200013.02 Jacket, Wire, Black 1 101 5.1320.24 Conduit, Plastic, 155 mm, CSA 1 75 5.1900.
112 89 2 97 1 116 98 114 3 12 99 100 102 103 104 105 91 106 107 4 24 101 5 25 6 63 108 7 26 91 8 9 27 28 109 110 10 12 111 11 29 30 90 31 89 87 12 13 88 14 32 86 85 96 15 33 65 66 119 16 17 115 64 95 67 18 34 68 94 69 71 19 35 70 93 113 72 92 74 20 12 36 73 75 78 16 2 30 37 76 77 117 38 45 80 21 22 79 46 81 23 50 23 39 49 84 48 83 47 82 51 52 12 55 66 85 44 43 42 118 53 54 56 41 40 57 67 58 69 71
Specifications 100464 - 9200W Portable Generator Engine Parts List # Part Number Description Qty. # Part Number Description Qty. 1 21.061300.01.48 Handle, Recoil, Soft, Yellow 2.03.021.1 Washer Ø6.4 x Ø13 x 1, Black 1 2 1.5789.0608 Flange Bolt M6 x 8 4 41 45.110013.00 Shaft, Governor Gear 1 3 46.061100.02.2 Cover, Recoil Starter, Black 1 42 45.110100.00 Gear, Governor 1 4 45.060005.00 Spring, Recoil Starter 1 43 21.110011.00 Clip, Governor Gear 1 5 45.061102.
Specifications 100464 - 9200W Portable Generator # Part Number Description Qty. 77 46.040016.00 Shaft, Rocker Arm 1 78 46.040201.00 Retainer, Rocker Arm 1 79 46.040009.00 Rocker Arm, Intake Valve 1 80 46.040018.00 Rocker Arm, Exhaust Valve 81 1.97.1.06 82 Description Qty. Lifter, Exhaust Valve 1 116 45.125000.03 Starter Motor Assembly 1 117 46.040200.00 Rocker Arm Assembly 1 1 118 47.010000.01 Cylinder Head Assembly 1 Washer Ø6 2 119 1.6177.1 Flange Nut M5 6 22.
B Y L G R W ST ON OFF BLACK YELLOW BLUE GREEN RED WHITE 2 4 5 6 Br BROWN B/W BLACK WHITE W/G WHITE GREEN G/Y GREEN YELLOW W/L WHITE BLUE B/G BLACK GREEN 3 COMBINATION SWITCH 1 DCW EXW L B W R Y W L L R Y Y L L B R SPARKING PLUG B W B B + Input 12V W B B/W B 30A B B/W W/G FUEL CUT SOLENOIL B/G B/G L Y W L14-30R G/Y R G/Y B 250V 30A DOUBLE POLE Transition W/G W FUSE 10A R W B STARTER M W G/Y R _ R W 14-50R DIODE R R G/Y B CHARGE COIL BATTERY
Troubleshooting 100464 - 9200W Portable Generator TROUBLESHOOTING Problem Generator will not start. Generator will not start; Generator starts but runs roughly. Generator will not start electrically. Generator shuts down during operation. Generator cannot supply enough power or overheating. No AC output. Generator gallops. Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Low oil level.
WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2020 small off-road engine (SORE) and engine powered equipment.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
