OWNER’S MANUAL & OPERATING INSTRUCTIONS 25 Ton LOG SPLITTER MODEL NUMBER 92500 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 92500-20140519 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
92500 25 Ton LOG SPLITTER TABLE OF CONTENTS Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Portable Log Splitter. . . . . . . . . . . . . . . . . . . . . 1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Rules. . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 92500 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment log splitter. CPE designs and builds log splitters to strict specifications. With proper use and maintenance, this log splitter will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more please visit our website at: www.championpowerequipment.
92500 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 92500 Safety Rules WARNING Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Log Splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
92500 ENGLISH DANGER Skin Injection Hazard. High pressure hydraulic oil can inject under your skin. Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing. WARNING Towing Hazard ALWAYS check all local and state regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter.
ENGLISH 92500 Safety Rules 5 Training Preparation 1. Read the Operator’s Manual completely before attempting to use this log splitter. 2. Do not allow anyone to operate your log splitter who has not read the Operator’s Manual or has not been instructed on the safe use of the log splitter. 3. Never allow children or untrained adults to operate this machine. 4. Many accidents occur when more than one (1) person operates the log splitter.
2500 ENGLISH Safety Rules Operation Maintenance and Storage 1. Before starting this log splitter, review all safety rules. Failure to follow these rules may result in serious injury to the operator or bystanders. 2. Be sure to confirm all hose connections and hose clamps are tight before each use. It is possible for connections to vibrate loose over time. 3. Never leave the machine unattended with the power source operating. 4.
ENGLISH 92500 Controls and Features Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 6 4 5 3 14 2 15 7 1 8 9 13 11 10 12 (1) 2 in. (5.1 cm) Ball Coupler – For towing the log splitter behind your vehicle. (2) Mounting Plates – Holds hydraulic cylinder in place. (3) 7 Hydraulic Cylinder – 4 in. bore (10.2 cm) x 22.6 in. (57.5 cm) stroke.
92500 ENGLISH Assembly Your log splitter requires some assembly. If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available. 2) Install the Tow Bar 1. Attach the tow bar (20) to the bracket on top of the hydraulic oil tank (62) with two M12x85 bolts (64), M12 washers (4) and M12 lock nuts (5). (A) Open Shipping Crate 64 1. Set the shipping crate on a solid, flat surface 2.
ENGLISH 92500 Assembly 4) Install the Beam 5) Install the Cylinder and Wedge 1. Stand the beam (1) vertical on the foot plate. 2. Roll the tank into position so the pivot holes of the tank and beam are aligned. 3. Insert the pivot pin (63) and secure it with the R-clip (18). 1 16 5 4 3 18 1. Slide the wedge (3) under the beam rails. Push it toward the foot plate to make room for the 12.5 cylinder (16). 其余 2. Position the cylinder clevis between the mounting plates at the end of the beam. 3.
92500 ENGLISH Assembly 6) Install the Engine and Hoses Cont’d. 6) Install the Engine and Hoses Cont’d. high pressure hose to the pump outlet fitting and the other end to the inlet on the control valve. (B) E A D High Pressure Hose B –– This is the only hose with steel connectors crimped on both ends. –– One end connects to the control valve (sealed with teflon tape). –– Other end connects to the top of the pump (sealed by O-Ring).
ENGLISH 92500 Assembly Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the log splitter as a result of failure to follow these instructions will void your warranty. NOTE The recommended oil type is 10W-30 automotive oil. 1. Make sure the log splitter is on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add upto 0.6 qt. (0.
92500 ENGLISH Add Fuel Cont’d. CAUTION Use regular unleaded gasoline with a minimum octane rating of 85. Do not mix oil and gasoline. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for fuel expansion. DO NOT pump gas directly into the tank at the gas station. Use an approved container to transfer the fuel to the tank. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank.
ENGLISH 92500 Operation Before Each Use Inspect the Log Splitter Log Splitter Location Cont’d. 1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for loose fittings, leaks, cracks, fraying or other damage. 2. DO NOT operate the log splitter if there is any indication of damage. 3. Inspect the engine and make sure the oil level is correct before operating.
92500 ENGLISH Log Splitter Location Cont’d. Operation Starting the Engine Cont’d. WARNING ALWAYS use the log splitter for its intended use. The log splitter should only be used to split wood logs, length wise with the grain. NEVER modify, alter or change the log splitter in anyway. Modifications will void the warranty. NEVER attach a rope, cable or other device to the control lever on the log splitter. DO NOT modify or change the engine and operating speeds or pressure settings.
ENGLISH 92500 Operation Log Splitter Operation 1. ALWAYS wear ear and eye protection, protective clothing and safety gear. Log Splitter Operation Cont’d. NOTE If a log gets stuck, embedded or will not split completely, push the control handle in the reverse direction and allow the splitter to strip the log from the wedge. ALWAYS keep hands clear of the log and wedge while it is retracting. NOTE 2.
92500 ENGLISH Operation Operation at High Altitude The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio.
ENGLISH 92500 Maintenance and Storage The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective log splitter. Spark Plugs 1. Remove the spark plug cable from the spark plug. 2. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. 3. Make certain the spark plug gap is 0.7 - 0.8 mm (0.028 - 0.031 in.). WARNING Improper maintenance will void your warranty. 0.7 - 0.8 mm 0.028 - 0.031 in.
92500 ENGLISH Maintenance and Storage Cleaning Storage Clear the debris from the beam, wedge and end plate. Use a damp cloth to clean exterior surfaces of the engine and log splitter. Use a soft bristle brush to remove excess dirt and oil. Use an air compressor (25 PSI) to clear dirt and small debris. Wipe all metal parts with an oily rag to help prevent rust and corrosion. Refer to the Maintenance section for proper cleaning instructions.
ENGLISH 92500 Specifications Log Splitter Specifications Hydraulic Oil System –– –– –– –– –– –– –– –– –– –– –– –– –– –– Ram Force. . . . . . . . . . . . . . . . . . . . . . . . . 25 Ton Cycle Time. . . . . . . . . . . . . . . . . . . . . . 12 seconds Hydraulic Tank Capacity. . . . . . . . . . . 4 gal (15.1 L) Max Log Length . . . . . . . . . . . . 23.8 in. (60.3 cm) Max Log Weight . . . . . . . . . . . . . . . 100 lb. (45 kg) Coupler Ball Size. . . . . . . . . . . . . . . . 2 in. (5.1 cm) Tire Size . .
92500 ENGLISH TROUBLESHOOTING Problem Cause Solution Engine will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Engine will not start; Engine starts but runs roughly Engine shuts down during operation Place log splitter on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Out of fuel Fill fuel tank Low oil level
21 REV 92500-20140519 4 5 23 24 5 26 26 22 21 26 28 27 26 25 19 29 20 TO(A) 12 34 33 32 31 30 13 TO(B) 18 17 51 48 49 50 45 11 66 44 14 68 13 9 35 36 37 38 33 (B) 8 42 43 40 41 37 36 46 47 69 38 22 TO(D) 39 TO(C) 67 70 10 38 16 15 12 (A) 11 10 6 5 52 4 5 4 54 (F) 18 3 55 62 64 63 TO(E) (E) (D) 38 37 36 53 (C) 65 TO(F) 7 2 61 60 1 58 59 71 74 73 72 58 57 56 Specifications ENGLISH 92500 Parts Diagram
92500 ENGLISH Parts List # Part Number Description Qty # Part Number Description 1 PMJ22M-02-00 Beam 1 38 GB/T 6170-2000 (M8) Nut M8 10 2 GB/T 5782-2000 (M12×75) Bolt M12×75 (12.9) 1 3 PMJ22J-04-00 Wedge Slide 1 4 GB/T 95-2000 (Ø12) Washer ø12 5 5 GB/T 889.
30 23 REV 92500-20140519 1 133 132 108 131 130 121 11 2 14 129 128 3 127 4 126 5 134 15 6 135 7 20 16 136 8 21 125 9 10 22 17 23 11 18 24 112 99 12 25 112 99 79 19 124 46 79 123 122 13 26 27 45 44 43 42 41 40 28 29 42 118 117 116 50 49 48 47 31 11 51 32 109 33 53 54 108 111 112 113 114 115 55 107 34 52 56 106 110 119 35 57 36 58 104 59 61 62 105 103 60 69 63 37 64 68 65 66 70 38 71 67 72 74 1 75
92500 ENGLISH Engine Parts List # Part Number Description Qty # Part Number Description Qty 1 1.5789.0608 Flange Bolt M6×8 5 69 1.5789.0855 Flange Bolt M8×55 4 2 22.061100.00.1 Recoil Starter Cover, Black 1 70 23.040017.00 Oil Seal, Valve 2 3 21.061005.00 Recoil Starter Spring 1 71 21.040003.00 Spring, Valve 2 4 2.10.003 Rope (Ø5×1550) 1 72 21.040007.00 Retainer, Exhaust Valve Spring (up) 1 5 21.061001.01 Recoil Starter Reel 1 73 21.040001.
ENGLISH 92500 Warranty WARRANTY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2014 small off-road engine and engine powered equipment. New engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
