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TABLE OF CONTENTS SAFETY SUMMARY....................................................................................................... 1 BASIC INSTALLATION HINTS AND RULES ................................................................ 2 PART 1 SITE PREPARATION ..................................................................................... 3 A. B. C. D. E. F. LOCATION AND LAYOUT .........................................................................................3 PAD AND MOUNT ................
The Model SL 1000-X1 The LiftMaster model SL 1000-X1 Slide Gate Operator is a full featured, commercial gate operator with a telephone interface. The gate operator has the following features: • • • • • • • • • • • • • • • • • • • • • • • • • • • • Dynamic motor braking limits gate overtravel. Alternate action OPEN/CLOSE inputs. Manual switch inputs override other commands. Selectable reclose timer. Automatic OPEN/CLOSE schedule includes holidays.
SAFETY SUMMARY It is imperative that everyone involved in the installation or operation of the LiftMaster model SL 1000X1 Slide Gate Operator reads the following warnings. WARNING! • A vehicle gate is a large, heavy object that is moved by an electric motor. A moving gate can cause serious injury or death! The safety and well-being of others depends on the installation of a safe system. • Improper installation of a gate operator can result in a dangerous system.
BASIC INSTALLATION HINTS AND RULES PLEASE READ THIS SECTION VERY CAREFULLY BEFORE BEGINNING YOUR INSTALLATION. In the sections that follow, detailed procedures are discussed for each step required to install a model SL 1000-X1 system. In addition to these specific procedures, there are a number of general hints and rules which will help ensure that your installation will be done correctly and efficiently. These are discussed below. 1. UNDERSTAND THE SYSTEM AND INSTALLATION SITE THOROUGHLY.
PART 1 SITE PREPARATION A. LOCATION AND LAYOUT Figure 1. Front Drive. Figure 2. Rear Drive. Figure 3. Mid Drive. 1. Always install the gate operator on the inside of the fence line, never on the public side of the fence. 2. All manual controls and activating devices should be mounted at least 6 ft. away from the gate to provide safety. 3. Allow enough clearance around the gate and the gate operator for installation and service. 4.
B. PAD AND MOUNT Figure 4. Pad And Track Ribbon. Figure 5. Bolt Down Pattern. Figure 6. Conduit Entrance Areas. 1. The concrete pad must be sufficient to support the gate operator and the forces created by the moving gate. LiftMaster recommends a pad 20” wide by 30” long by 24” deep (Figure 4). 2. The operator must be level and parallel to the gate, so the pad should be level and about 4” above ground level to prevent water entrance. 3.
C. POWER WIRING 1. Provide a conduit stub for the AC power. 2. The gate operator requires a 115 VAC 20 AMP single phase circuit. 3. Be sure to pull a ground wire in the conduit for the connection to the gate operator. Important: Do not rely on metallic conduit for earth ground. D. LOOP DETECTORS • The gate operator has a shelf that can support loop detector electronics.
PART 2 SYSTEM INSTALLATION A. MOUNTING GATE OPERATOR Figure 7. Mounting. Figure 8. Chain Height. Figure 9. Parallel Chain Location. Figure 10. Anchor.
WARNING For safety reasons, the Power Fail Operation Option is shipped with the battery unconnnected to the system. Do not connect the battery until all other installation and alignment procedures have been completed. Failure to observe this warning may result in the Power Fail Operation Option moving the gate at unexpected moments. To avoid injury, always turn off the unit power switch before working on gate. 1. Remove the 4 protective bolts that hold the cover on, lift the cover off, and set aside. 2.
B. CONNECTING POWER CAUTION Ensure that the AC power circuit breaker is turned off before wiring power to the switchbox. Run power cables through conduit to Gate Operator, then connect wires to the switch box as shown in Figure 11: 1. Wire nut the hot (black) wire to the black pig tail. 2. Wire nut the neutral (white) wire to the white pig tail. 3. Wire nut the ground (green) wire to the green pig tail. 4. Dress all wiring inside the switch box and install cover. Figure 11. AC Wiring. C.
E. POWER UP PROCEDURE CAUTION If gate is positioned at the ‘open’ limit, gate will automatically close when power is switched on. Position gate either at the closed limit or at no limit when preparing to switch power on. Always use extreme caution and follow all warnings in the Safety Summary. 1. Turn on circuit breaker that provides power to gate operator. 2. Turn the power switch on. If gate is positioned at the open limit, it will automatically cycle to the full closed position.
Figure 14. Limit Cam Setting. NOTE: The following procedures are for FRONT drive gates. For MID and REAR drive gates, reverse Left Gate and Right Gates procedures. 1. SETTING RIGHT GATE LIMIT CAMS (gate opens right, seen from the gate operator side) 1. 2. 3. 4. 5. 6. 7. Make sure that switch S1 is set to the "Right" position. Turn on gate operator power switch. Using manual OPEN and STOP, move the gate to its proper open limit position. Rotate the Left cam ( until it just barely closes the limit switch.
NOTES: 1. Overload setting (R72) is factory set. Do not adjust. 2. Current flow varies with temperature. Do not tune the sensitivity measurements too finely, or they may change with the time of day or seasons. ♦ If your installation requires setting switch S1 the “Open to Right” position, use the “Open to Right" adjustment procedures below. If your installation requires setting S1 to the “Open to Left” position, use the “Open to Left" adjustments following the "Open to Right" procedures.
"OPEN TO LEFT" ADJUSTMENT PROCEDURES Left Gate Motion Adjustment (R160) 1. Initiate opening the gate. 2. Wait 4 to 5 seconds, then lightly "tug"against the edge of the gate to simulate an obstacle. 3. If the gate does not stop, reclose the gate and adjust the pot slightly counterclockwise. 4. Repeat steps 1-3 until the gate stops when tugged and has the desired sensitivity. Right Gate Motion Adjustment (R69) 1. Open the gate fully, then initiate closing the gate. 2.
J. POWER FAIL OPERATION OPTION CONNECTION a) Power Fail Operation Option Connection CAUTION Perform the next step (battery hookup) with care. Interchanging battery wires temporarily opens the the resettabale fuse on gate operator board, disabling the power fail option. To ensure a safe installation, the gate operator is shipped with the battery partially disconnected from the Power Fail Option electronics. To enable this option: • Connect white/red wire of option harness to positive (+) battery terminal.
K. CONNECTING INPUT WIRING Figure 16. Control Board Wiring. 1. Remove the plastic control box cover. 2. Wire any external control devices to the appropriate connections on the control board (Figure 16). See Appendix A for details on how each control input affects the gate operator.
L. POST INSTALLATION PROCEDURES 1. Setup 1. Turn on the main power at the gate operator's circuit breaker. 2. Verify that switch S1 (the Gate Open Direction switch) is set to the correct position. 3. Turn on the unit power switch (on master/slave systems, turn on slave and then master). 2. Manual inputs 1. Verify that Manual Open fully opens the gate and that the open limit switch stops the gate. 2. Verify that Manual Close fully closes the gate and that the close limit switch stops the gate. 3.
7. Alternate Action 1. If you want the OPEN input (Entry system) or RADIO input (Transmitter) to both open and close the gate, disable ATG and RT in programming steps 6 and 8. 2. Activate the OPEN command, wait until the gate is fully open, then activate the OPEN command again. The gate should close, verifying Alternate Action operation. Note: If you select Alternate Action, you can't enable RT and ATG in procedures 8 and 9. 8. Reclose Timer (RT) 1.
M. FINAL ASSEMBLY OF GATE OPERATOR Figure 17. Gate Operator Final Assembly IMPORTANT SAFETY PROCEDURE ⇒ If switch S2 (Power Fail Open Direction switch) is set to OPEN the gate, cycle the gate to its fully open position before performing step 1. ⇒ If switch S2 (Power Fail Open Direction switch) is set to CLOSE the gate, cycle the gate to its fully closed position before performing step 1. 1. Turn off power to the gate operator at the circuit breaker and wait for one minute. 2.
PART 3 MODEL SL 1000-X1 OPTIONS POWER FAIL OPERATION OPTION The LiftMaster Power Fail Operation Option may be ordered pre-installed in new units, or can be purchased separately for installation in LiftMaster gate operator systems in the field. The Power Fail kit includes a DC motor, belt, battery, battery support bracket assembly (includes bracket, 3 control relays, rectifier and wire harness) and mounting hardware.
PART 4 TROUBLESHOOTING AND MAINTENANCE A. TROUBLESHOOTING This section is designed to help you troubleshoot your unit(s) with a minimum of effort. Directly below are some hints to help you test, then a list of problems in order of most severe to least. Next comes a quick-reference list of faults and how to clear them, and then a list of faults and their causes.
4. THE CONTROL BOARD RESETS RIGHT AFTER GATE STARTS MOVING 1. Low AC voltage. 2. Inadequate and undersized power wiring between the main circuit breaker and the gate operator. 5. GATE STOPS IMMEDIATELY AFTER IT STARTS 1. A Fault has occured. Mostly in cold weather or mornings: 2. A Fault has occured; Inrush pot adjustment is set too low. Power Fail Option was installed recently: 3. Gate sensitivity adjustments were not reset after installation of the Power Fail Option. 4. A Fault has occured. 6.
13. GATE DOES NOT CLOSE AUTOMATICALLY 1. Reclose timer setting is disabled. 2. The entry system is connected to Manual open by mistake. 3. An input is continuously activated (stuck ). 14. OPERATOR DOESN'T RESPOND TO COMMANDS FOR A MINUTE A fault has occurred and Max Retry count (programming step 9) is set to 0. 15. ALTERNATE ACTION DOES NOT WORK 1. ATG and Reclose Timer are enabled. 2. Entry system is connected to the Manual Input by mistake. 16. GATE DOES NOT OPEN TO THE CORRECT DIRECTION 1.
22. THERE IS SLACK IN THE GATE 1. Chain is too loose. 2. The hardware interconnecting the operator to the gate is not tight. 3. Set screws on the sprocket are not tight. 23. ATG (ANTI-TAILGATE) DOES NOT WORK 1. ATG is disabled. 2. Entry system is connected to Manual Open by mistake. 3. Safety loop or loop detector is not working properly. 24. SAFETY LOOP DOES NOT ACT PROPERLY 1. Improper gate type setting (programming step 1). 2. Bad loop sensor or loop detector. 3.
B. FAULT LIST The following conditions can cause a fault in the SL 1000-X1 gate operator system: 1. Safety Bar activation. 2. Average motor overcurrent (overload) caused by excessive motor current. 3. Instantaneous motor overcurrent (left/right reverse sense) due to an impact on the gate. 4. Maximum motor run time exceeding 75 seconds. 5. Inoperative motor caused by an open motor winding, broken or unconnnected input motor wires, or thermal overload. 6.
3. IF MAX RUN TIME LED IS TURNED ON ONLY 1. Limit cams do not engage the limit switches. 2. The belt or chain has been broken. 3. The belt slips during gate movement. 4. Limit switch cable is disconnected. 5. Bad limit switch. 6. Stalled motor. 4. IF OPEN MTR LED IS TURNED ON ONLY 1. The motor thermal overload switch is popped. 2. The wires connecting the motor to the Control Board are disconnected 3. Bad motor. 5. IF FAULT LED IS TURNED ON ONLY 1. A limit switch is stuck closed. 2.
D. MAINTENANCE WARNING To avoid injury, always turn off the unit power switch before working on gate. Regularly performance of preventive maintenance is essential for reliable system operation because it corrects small problems before they turn into emergencies. LiftMaster recommends performing preventive maintenance every 6 to 12 months, depending upon the amount of gate usage.
PREVENTIVE MAINTENANCE INSTRUCTIONS Figure 18. Gate Operator Disassembly and Assembly. Gate Operator Serial Number: Power Fail Option: Yes One minute after a power outage the Power Fail Option: Opens Gate No Closes Gate ⇒ If switch S2 (Power Fail Open Direction switch) is set to open the gate, cycle the gate to its fully open position before performing step 1. ⇒ If switch S2 (Power Fail Open Direction switch) is set to close the gate, cycle the gate to its fully closed position before performing step 1.
The following table was provided to help you keep a record of the maintenance schedule. Write the inspection date in the left-hand box and check (✓ ) the boxes across as you perform your maintenance procedures. MAINTENANCE SCHEDULE TABLE Date Gate Chain Sprocket Rev C Idler Limit Belt Pulleys Gear Control Wiring No Fire Gate PFO Assy.
APPENDIX A SYSTEM OPERATION REFERENCE CONTROLS, INDICATORS, INPUTS AND ADJUSTMENTS For control and indicator locations, refer to the figure below. For detailed explanations of the Gate Operator's various, controls, indicators, inputs and adjustments, refer to the pages that follow. For setting instructions, refer to the manual entitled “Programming Instructions For The LiftMaster SL 1000-X1 and SW 2000-X1 Gate Operators” (Doc. No. 6001193).
CONTROLS KEYPAD The 12-key keypad is used for local operation, programming and service. SWITCH S1 GATE OPEN TO Selects the direction the gate will open (LEFT/RIGHT). LEFT/RIGHT SWITCH S2 POWER FAIL LEFT/RIGHT Selects the direction the Power Fail Operation option will move the gate (LEFT/RIGHT) if AC power fails. INDICATORS LED indicators light when controls and inputs are active.
FUNCTIONAL INPUTS NOTES: ➊ The term "activation" means closing an input circuit (via a relay or switch), and may be momentary or continuous. Momentary activations are superceded by any command. Continuous activations are superceded only by an overriding command. ➋ Activating any command when gate is at the open limit stops the Reclose Timer. When the command (except Manual CLOSE and STOP) is cleared, the Reclose Timer is reset.
SAFETY BAR Activation causes the gate to reverse for a programmable distance and stop. If Max Retry Count is enabled, gate waits a programmable pause time, then retries. The gate will retry up to twice before faulting out. RADIO INPUT (TB6) RADIO RECV Convenience terminals provide power and contact connection for a radio receiver. Activation is the same as OPEN. WARNING (TB8) WARNING OUT Relay contacts close depending on the programmed setting of the warning relay.
APPENDIX B MODEL SL 1000-X1 PARTS LIST ITEM # Rev C PART NAME WHAT IT DOES 1 Control Box/Clear Cover Contains control board, input connections 2 Control Board (not shown) Controls gate operator functions 3 ON/OFF Switch Main power switch, resets gate operator 4 AC Motor Provides drives to gate operator 5 V-Belt Connects motor to gearbox 6 Idler Assemblies Maintains tension on drive chain 7 Gearbox Reduces motor speed to drive gate 8 Tray Assembly Convenience tray holds optional e
APPENDIX C PARALLEL WIRING GATE OPERATORS In the absence of Master/Slave firmware, two SL 1000-X1s may be parallel-wired as shown below. 1. 2. 3. NOTES: When parallel wiring the RADIO INPUT terminals, do not connect the POWER output from one board to the POWER output on the other board. This will damage the controller boards. Do not parallel wire the MAGLOCK terminals. Auxiliary device circuits may be damaged if separate auxiliary devices are used with each board.
GLOSSARY AC: Alternating Current. An electric current or voltage that reverses direction at regular intervals. Alternate Action: Ability to open and close a fully open gate by using the same open command. Arc: The area that is swept by a swing gate from fully closed to fully open position. ATG: Anti-tailgating refers to a method of immediately closing an opening gate behind a vehicle so that an unauthorized vehicle can not follow the authorized vehicle through the gate. DC: Direct Current.
NOTICE TO CANADIAN USERS NOTICE: The Industry Canada label identifies certified equipment. This certification means that the equipment meets telecommunications network protective, operation and safety requirements as prescribed in the appropriate Terminal Equipment Technical Requirements document(s). The Department does not guarantee the equipment to the user’s satisfaction.
COPYRIGHT 2001 ALL RIGHTS RESERVED This document is protected by copyright and may not be copied or adapted without the prior written consent of LiftMaster. This documentation contains information proprietary to LiftMaster and such information may not be distributed without the prior written consent of LiftMaster. The software and firmware included in the LiftMaster product as they relate to this documentation are also protected by copyright and contain information proprietary to LiftMaster.