CONTENTS Chain Drive Garage Door Opener Models HD220, HD220C, PD220, PD222, LW260C, and LW2200 FOR RESIDENTIAL USE ONLY INSTALL ON 7 FOOT SECTIONAL DOORS ONLY Register your new garage door opener at www.prodregister.com/chamberlain or scan the QR code with your smartphone ■ Please read this manual and the enclosed safety materials carefully! ■ Fasten the manual near the garage door after installation. ■ The door WILL NOT CLOSE unless the Protector System® is connected and properly aligned.
Preparation Safety Symbol and Signal Word Review Check the Door This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual. When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them.
Preparation Additional Items You May Need: Tools Needed Survey your garage area to see if you will need any of the following items: n (2) 2X4 PIECES OF WOOD May be used to fasten the header bracket to the structural supports. Also used to position the garage door opener during installation and for testing the safety reversing sensors. 1 2 n SUPPORT BRACKET AND FASTENING HARDWARE Must be used if you have a finished ceiling in your garage.
Preparation Carton Inventory/Repair Parts Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories vary depending on the garage door opener model purchased. Depending on your model, other accessories may be included with your garage door opener. Instructions for these accessories will be attached to the accessory and are not included in this manual. Save the carton and packing material until the installation and adjustment is complete.
Preparation Hardware 041A8068 ASSEMBLY INSTALLATION Self-Threading Screw 1/4"-20x1-3/4" (2) Clevis Pin 5/16"x1-1/2" Lag Screw #14-10x1-1/2" (2) Lag Screw 5/16"-9x1-5/8" (2) Clevis Pin 5/16"x1-1/2" Threaded Shaft Carriage Bolt 1/4"-20x1/2" (2) Clevis Pin 5/16"x1-1/4" Hex Nuts 5/16" (2) Self-Threading Screw 1/4"-14x5/8" (2) Clevis Pin 5/16"x1" Hex Bolt 1/4"-20x3/4" (4) Master Link Lock Nut 1/4"-20 (4) Lock Washer 5/16" Wing Nut 1/4"-20 (2) DOOR CONTROL Screw 6ABx1" (2) 4 Ring Fastener (4)
Assembly STEP 1 Assemble the rail and trolley To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail. SLIDE CHAIN SPREADER ONTO RAIL Outer Trolley Inner Trolley To avoid installation difficulties, do not run the garage door opener until instructed to do so. The front rail has a cut out “window” at the door end (see illustration). The front rail has a rail tab. This tab MUST be on the top of the rail when assembled. 1.
Assembly STEP 2 Fasten the rail to the motor unit IMPORTANT: Use ONLY the 1/4"-20x1-3/4" self-threading screws provided in a separate bag inside the hardware bag. To avoid SERIOUS damage to garage door opener, use ONLY the 1/4"-20x1-3/4" self-threading screws provided. 1. Ensure that the chain spreader is installed. 2. Use the carton to support the front end of the rail. 3. Place the rail onto the motor unit. Align the screw holes in the rail with the holes on top of the motor unit. 4.
Assembly CORRECT STEP 3 Install the pulley 1. Lay the chain/cable beside the rail, as shown. Grasp the end with the cable loop and pass approximately 12" (30 cm) of cable through the window. Allow it to hang until Assembly Step 4. 2. Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to ensure proper operation. 3. Place the idler pulley into the window as shown. 4. Secure idler pulley with clevis pin and ring fastener. 5.
Assembly STEP 4 Install the chain Figure 1 c. b. Figure 2 To avoid possible SERIOUS INJURY to finger from moving garage door opener: l ALWAYS keep hand clear of sprocket while operating opener. l Securely attach chain spreader BEFORE operating. Sprocket 1. Pull the cable around the idler pulley and toward the trolley. 2. Connect the cable to the retaining slot on the trolley. (Figure 1) a. Push pins of master link bar through cable link and trolley slot. b.
Assembly STEP 5 Tighten the chain Outer Lock Washer Nut Trolley Threaded Shaft To Tighten Outer Nut 1. Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley. 2. To tighten the chain, turn the outer nut in the direction shown. 3. When the chain is approximately 1/4" (6 mm) above the base of the rail at it's midpoint, re-tighten the inner nut to secure the adjustment. Sprocket noise can result if the chain is too loose or too tight.
Installation IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH: 1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS. 2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may NOT reverse when required and could result in SEVERE INJURY or DEATH. 3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener. 4.
Installation STEP 1 Determine the header bracket location Header Wall Vertical Centerline of Garage Door 2x4 To prevent possible SERIOUS INJURY or DEATH: l Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might NOT reverse when required. DO NOT install header bracket over drywall. l Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
Installation STEP 2 Install the header bracket OPTION B CEILING INSTALLATION You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Do not install the header bracket over drywall. If installing into masonry, use concrete anchors (not provided). 1. Extend the vertical centerline onto the ceiling as shown. 2. Center the bracket on the vertical mark, no more than 6" (15 cm) from the wall.
Installation STEP 3 Attach the rail to the header bracket STEP 4 Position the garage door opener 1. Align the rail with the header bracket. Insert the clevis pin through the holes in the header bracket and rail. Secure with the ring fastener. NOTE: Use the packing material as a protective base for the garage door opener. To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door. HARDWARE 1.
Installation 1. On finished ceilings, use the lag screws to attach a support bracket (not provided) to the structural supports before installing the garage door opener. 2. Make sure the garage door opener is aligned with the header bracket. Measure the distance from each side of the garage door opener to the support bracket. 3. Cut both pieces of the hanging bracket to required lengths. 4. Attach the end of each hanging bracket to the support bracket with appropriate hardware (not provided). 5.
Installation STEP 6 Install the light bulb STEP 7 Attach the emergency release rope and handle To prevent possible OVERHEATING of the end panel or light socket: l Use ONLY A19 incandescent (60W maximum) or compact fluorescent (23W maximum) light bulbs. l DO NOT use incandescent bulbs larger than 60W. To prevent damage to the opener: l DO NOT use compact fluorescent light bulbs larger than 23W (100W) equivalent. l DO NOT use halogen bulbs. l DO NOT use short neck or specialty light bulbs.
Installation Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket: l Drill 3/16" fastening holes. Secure the door bracket using the two 1/4"-14x5/8" self threading screws. (Figure 1) l Alternately, use two 5/16"-18x2" bolts, lock washers and nuts (not provided). (Figure 2) STEP 8 Install the door bracket Fiberglass, aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation of door bracket.
Installation STEP 9 Connect the door arm to the trolley CORRECT IMPORTANT: The groove on the straight door arm MUST face away from the curved door arm. 1. Close the door. Disconnect the trolley by pulling the emergency release handle. 2. Attach the straight door arm to the outer trolley using the clevis pin. Secure with the ring fastener. 3. Attach the curved door arm to the door bracket using the clevis pin. Secure with the ring fastener. 4. Bring arm sections together.
Installation To prevent possible SERIOUS INJURY or DEATH from electrocution: l Be sure power is NOT connected BEFORE installing door control. l Connect ONLY to 12 VOLT low voltage wires. To prevent possible SERIOUS INJURY or DEATH from a closing garage door: l Install door control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m), and away from ALL moving parts of door.
Installation STEP 11 Wire the door control to the garage door opener STEP 12 Attach the warning labels 1. Attach the entrapment warning label on the wall near the door control with tacks or staples. 2. Clean surface and attach the manual release/safety reverse test label in a visible location on the inside of the garage door. HARDWARE Insulated Staple (Not Shown) 1. Run the white and red/white wire from the door control to the garage door opener.
Installation STEP 13 Install the Protector System® HARDWARE Carriage Bolt 1/4"-20x1/2" Be sure power is NOT connected to the garage door opener BEFORE installing the safety reversing sensor. To prevent SERIOUS INJURY or DEATH from closing garage door: l Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled. l Install the safety reversing sensor so beam is NO HIGHER than 6" (15 cm) above garage floor.
Installation STEP 13 Install the Protector System® (continued) OPTION B WALL INSTALLATION OPTION C FLOOR INSTALLATION Use an extension bracket (not provided) or wood block to raise the sensor bracket if needed. 1. Carefully measure the position of both sensor brackets so they will be the same distance from the wall and unobstructed. 2. Attach the sensor brackets to the floor using concrete anchors (not provided). 3. Slide the carriage bolt into the slot on each sensor. 4.
Installation STEP 14 Wire the Safety Reversing Sensors 1 2 Staple If your garage already has wires installed for the safety reversing sensors, proceed to page 23. HARDWARE Insulated Staple (Not Shown) 7/16" (11 mm) OPTION A INSTALLATION WITHOUT PRE-WIRING 1. Run the wire from both sensors to the garage door opener. Attach the wire to the wall and ceiling with the staples. 2. Strip 7/16 inch (11 mm) of insulation from each set of wires. Separate the wires. Twist the white wires together.
Installation STEP 14 Wire the Safety Reversing Sensors (continued) 1 OPTION B PRE-WIRED INSTALLATION Safety reversing sensor wires 1. Cut the end of the safety reversing sensor wire, making sure there is enough wire to reach the pre-installed wires from the wall. 2. Separate the safety reversing sensor wires and strip 7/16 inch (11 mm) of insulation from each end. Choose two of the pre-installed wires and strip 7/16 inch (11 mm) of insulation from each end.
Installation STEP 15 Connect power OPTION B PERMANENT WIRING If permanent wiring is required by your local code, refer to the following procedure. To make a permanent connection through the 7/8 inch hole in the top of the motor unit (according to local code): 1. Be sure power is NOT connected to the opener, and disconnect power to the circuit. 2. Remove the motor unit cover screws and set the cover aside. 3. Cut the power cord 6 inches (15.2 cm) from the top of the garage door opener. 4.
Installation IF THE AMBER LED ON THE SENDING SENSOR IS NOT GLOWING: 1. Make sure there is power to the garage door opener. 2. Make sure the sensor wire is not shorted/broken. 3. Make sure the sensor has been wired correctly: white wires to white terminal and white/black wires to grey terminal. STEP 16 Aligning the safety reversing sensors The door will not close if the sensors have not been installed and aligned correctly.
Adjustments Programming Buttons Introduction The programming buttons are located on the left side panel of the garage door opener and are used to program the travel. While programming, the UP and DOWN buttons can be used to move the door as needed. Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.
Adjustments PROGRAMMING BUTTONS STEP 1 Program the Travel UP Button Adjustment Button Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. l Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system. l After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" (3.
Adjustments STEP 2 Test the Safety Reversal System Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. l Safety reversal system MUST be tested every month. l After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" (3.8 cm) high object (or 2x4 laid flat) on the floor. 1. With the door fully open, place a 1-1/2 inch (3.
Operation IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH: 1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS. 2. ALWAYS keep remote controls out of reach of children. NEVER permit children to operate or play with garage door control push buttons or remote controls. 3. ONLY activate garage door when it can be seen clearly, it is properly adjusted, and there are no obstructions to door travel. 4.
Operation Features LIGHTS The garage door opener light bulb(s) will turn on when the opener is initially plugged in; power is restored after interruption, or when the garage door opener is activated. The lights will turn off automatically after 4-1/2 minutes. An incandescent A19 light bulb (60 watt maximum) or for maximum energy efficiency a 23W (100W equivalent) compact fluorescent light (CFL) bulb may be used. NOTE: Do not use halogen, short neck, or specialty light bulbs as these may overheat the unit.
Operation Using Your Garage Door Opener Remote Control The garage door opener can be activated through a wall-mounted door control, remote control, or wireless keyless entry. When the door is closed and the garage door opener is activated the door will open. If the door senses an obstruction or is interrupted while opening the door will stop. When the door is in any position other than closed and the garage door opener is activated the door will close.
Operation To Erase the Memory To Open the Door Manually ERASE ALL REMOTE CONTROLS AND KEYLESS ENTRIES 1. Press and hold the learn button on garage door opener until the learn LED goes out (approximately 6 seconds). All remote control and keyless entry codes are now erased. Reprogram any accessory you wish to use. To prevent possible SERIOUS INJURY or DEATH from a falling garage door: l If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED.
Maintenance Maintenance Schedule NOTICE: This device complies with Part 15 of the FCC rulesand IndustryCanada (IC)licence-exempt RSSstandard(s). Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that maycause undesired operation. Anychangesor modificationsnot expresslyapproved bythe partyresponsible for compliance could void the user'sauthorityto operate the equipment.
Troubleshooting Diagnostic Chart Your garage door opener is programmed with self-diagnostic capabilities. The UP and DOWN arrows on the garage door opener flash the diagnostic codes. NOTE: For troubleshooting questions, please visit www.chamberlain.com. SYMPTOM SOLUTION DIAGNOSTIC CODE Up Arrow Down Arrow Flash(es) Flash(es) 1 1 The garage door opener will not close and the light Safety sensors are not installed, connected, or wires may be cut. Inspect sensor wires for a bulbs flash.
Warranty STOP! This garage door opener WILL NOT work until the safety reversing sensors are properly installed and aligned. Contact Information For installation and service information call: 1-800-528-9131 Before calling, please ensure you have installed your safety reversing sensors and have the model number of the garage door opener. If you are calling about a troubleshooting issue, it is recommended that you have access to your garage door opener while calling.
