TM TM Illustrated Instruction Manual for ML500 Garage Door Operator G IN LL RO de Mo l8 43 E 35 ML Chamberlain Australia Pty Ltd PO Box 1446 Lane Cove NSW 1595 www.motorlift.com.au Chamberlain New Zealand Ltd P.O. Box 100-221 Auckland 1330 www.motorlift.co.
Start by Reading These Important Safety Rules These safety alert symbols mean WARNING – a personal safety or property damage instruction. Read these instructions carefully. This garage door opener is designed and tested to offer reasonable safe service provided it is installed and operated in strict accordance with the following safety rules. Failure to comply with the following instructions may result in serious personal injury or property damage.
Before You Begin 1. Look at the wall or ceiling above the garage door. The header bracket MUST be securely fastened to structural supports. 2. Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not supplied) may be required. 3. Do you have an access door in addition to the garage door? If not, Model 1702AML Outside Quick Release Accessory is required. 1 3 A 2 1 3 B 4 18 5 Door Types 19 12 6 A. One-Piece Door with Horizontal Track Only B.
4 Completed Installation As you proceed with the assembly, installation and adjustment procedures in this manual, you may find it helpful to refer back to this illustration of a completed installation.
2 3 6 3 2 2 5 1 1 4 4 1 4 5 Assemble Cable Pulley Bracket Insert Carriage Bolt (1) though square hole in Cable Pulley Bracket (4). Remove Chain/Cable assembly (3) from carton. Wrap Cable around Cable Pulley (2) and insert Pulley into Bracket (NOTE: Make sure the Bracket is assembled in position shown). Slide pin (5) through holes in Cable Pulley Bracket and Cable Pulley. NOTE: Trolley with Magnet (6) MUST be installed in the position shown.
9 1 1 2 2 Attach Rail to Unit Turn Rail assembly over. Wrap Chain around Drive Sprocket (1). Slide Rail assembly (2) toward unit and into slots on top of unit. Attach C-Bracket (3) on the rail and secure with screws (4) as shown Push Cable Pulley Bracket forward making Chain tight on sprocket. Chain MUST engage teeth on Drive Sprocket. 10 2 3 5 6 2 4 4 3 6 5 Attach Header Bracket 6 4 Turn Rail and Unit assembly over. Slide Cable Pulley Bracket (2) toward front end of Rail (3).
12 Install the Header Bracket 2 5 1 4 5 5 50mm (2") 5 A2 50mm 1 1 2 5 3 3 6 (6") B 4 13 150mm NOTE: Refer to vertical center and horizontal lines created in step 12 for proper placement of header bracket. A. Wall Mount: Center the header bracket (1) on the vertical center line (2) with the bottom edge of the header bracket on the horizontal line (4) (with the arrow pointing toward the ceiling). Mark all of the header bracket holes (5). Drill 4.
14 A A 4 3 4 4 2 B 3 B 2 1 2 4 4 1 1 2 5 1 4 4 Fasten Door Bracket A. Place Door Bracket (2) on the top of the door (3) and center over Vertical Center Line (1). Mark the two rear top holes. Drill 4mm holes. B. Mark the two top front holes. Drill 4mm holes. Fasten Door Bracket (2) to the top of the door (3) using Screws (4) . 15 1 1 2 2 C 5 3 3 4 5 A 2 B Hang Opener 3 5 Bend Hanging Brackets (1) so they are flat against ceiling.
16 A 1 4 5 1 3 1 3 1 5 3 3 2 2 1 B 3 1 1 2 Connect Door Arm to Trolley 4 2 3 3 A. Preferred Installation: Disconnect Trolley by pulling on the red handle and slide towards door. With door closed connect Straight Door Arm (5) to Trolley (4) with Bolt (3), secure with Nut (1). Connect Curved Door Arm (2) to Door Bracket with Bolt (3) Secure with Nut (1).
18 1 19 2 1 Setting the Force The Force is programmed to operate most doors, however, if Limits are not able to be set, or the door reverses during normal operation follow this procedure: Locate the Program Button (1) on the left side panel of unit (2). Push the Program Button twice to enter unit into Auto-Force Adjustment Mode. The green LED will flash slowly. Activate unit with remote and run the unit to the Open Limit. Activate unit again to run the unit to the Closed Limit.
21 1 WHT 2 1 2 RED 1 2 4 1 1 Replace Light Bulb RED WHT 1 Replace light bulb (1) with a 21 watt ma-mum light bulb. Insert bulb into socket (2) as shown. The light will turn on and remain lit for 2 1/2 minutes when power is connected. After 2 1/2 minutes it will turn off.
24 2 1 41A5643 3 41A5644 41A5674-2 41A5674 4 6 012B0905 7 8 012B0906 5 012C0908 012C0788 Replacement Parts (1) (2) (3) (4) (5) (6) (7) (8) 41A5644 41A5674-2 41A5643 012B0905 012B0906 012C0788 012C0908 41A5675 41A5676 41A5675 41A5676 Trolley with Chain/Cable Assy.
TROUBLE SHOOTING 1. Opener doesn’t operate from remote: • Does the opener have electric power? Plug lamp into outlet. If it doesn’t light, check the fuse box or the circuit breaker. (Some outlets are controlled by a wall switch.) • Have you disengaged all door locks? Review installation instruction warning on page 1. • Try a new battery. • If you have two or more remotes and only one operates, review receiver programming procedures in Step 21.
CHAMBERLAIN 1 YEAR LIMITED WARRANTY Motorlift ML500 Garage Door Operator Liability – New Zealand only Except as set out in the Fair Trading Act 1986 and the Consumer Guarantees Act 1993: Chamberlain Australia Pty Limited / Chamberlain New Zealand Limited (Seller) warrants to the original purchaser of the Motorlift ML500 Garage Door Operator (Unit) that it is free from defects in material and/or workmanship for a period of 12 months from the date of first purchase from the Seller.
NOTES: 114A3449 ANZ
