CENTURY E.P.A. WOOD STOVE MANUAL US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD STOVE Verified and/or tested following ULC S627 and UL 1482 Standards by: STOVE BUILDER INTERNATIONAL INC. 250, de Copenhague, Saint-Augustin-de-Desmaures (Quebec), Canada G3A 2H3 Tel: (418) 878-3040 Fax: (418) 878-3001 This manual is available for free download on the manufacturer’s web site. It is a copyrighted document. Re-sale is strictly prohibited.
INTRODUCTION Stove Builder International, one of the most important wood stove and fireplace manufacturers in North America, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.
TABLE OF CONTENTS SECTION 1.0 INSTALLATION ........................................................................... 4 1.1 GENERAL INSTALLATION................................................................................................. 4 1.2 POSITIONING THE STOVE ................................................................................................. 4 SECTION 2.0 CHIMNEY (FLUE SYSTEM) .................................................... 12 2.1 DEFINITIONS ..................................
SECTION 5.0 FEATURES................................................................................... 47 5.1 S244 ................................................................................................................................. 47 5.2 FW2470 ........................................................................................................................... 48 5.3 FW2700 .............................................................................................................
SECTION 1.0 INSTALLATION When installed and operated as described in these instructions, the E.P.A Century wood stove is suitable for use as a freestanding wood stove in residential installations. The E.P.A Century wood stove is not intended for installation in a bedroom or a mobile home, except for the FW2470 model In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.
CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR To install your appliance correctly, it is extremely important to respect all clearances to any combustibles as indicated on your stove’s certification label. Clearances to combustible materials (see figure 1.
FIGURE 1.
Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area). FLOOR PROTECTOR* G H I J M N CANADA 8’’ (203 mm) – Note 1 8’’ (203 mm) 18’’ (457 mm) From door opening N/A (USA only) 8’’ (203 mm) N/A (USA only) USA N/A (Canada only) N/A (Canada only) 16’’ (406 mm) From door opening 8’’ (203 mm) N/A (Canada only) Note 2 *Steel with a minimum thickness of 0.015’’ (0.
TYPE OF PROTECTION Reducing Clearances With Shielding Sides and Rear/Back Top Sheet metal, a minimum of 0,024" (0,61mm) spaced out at least 1" (25mm) by non-combustible spacers (see graphic 2). 67% 50% Ceramic tiles, or an equivalent non-combustible material on fire-proof supports spaced out at least 1" (25 mm) by non-combustible spacers (see graphic 3).
Graphic 1 A- Minimum clearance required between the appliance and an unshielded combustible ceiling. B- 20 in. (500 mm) minimum; C- 1 in. (25 mm) minimum; D- Between 1 in. and 3 in. (25 mm and 75 mm); E- 3 in.(75 mm) minimum; F- 18 in. (457 mm) minimum. 1- Shielding; 2- Non-combustible spacers; 3- Ceiling protector; 4- Combustible wall; 5- Ceiling; 6- Appliance (side view); 7- Appliance (top view).
Graphic 2 A- 1 in.(25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61mm) sheet metal. Graphic 3 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Non-combustible support; 4- Ceramic tile or non-combustible material. Graphic 4 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacer; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Non-combustible support; 5- Ceramic tile or non-combustible material.
Graphic 5 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Brick. Graphique 6 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Brick.
SECTION 2.0 CHIMNEY (FLUE SYSTEM) 2.1 DEFINITIONS For clarity, the following definitions should be used with respect to these instructions: A chimney system consists of a connector off the top of the stove, and a chimney, which attaches to the connector and terminates outside the house. A chimney can be a masonry chimney (of masonry construction with an inside liner), or a factory built chimney.
codes. In Canada the CSA B365 and the CSA C22.1 installation codes are to be followed. In the USA the ANSI NFPA 70 and ANSI NFPA 211 installation codes are to be followed. If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code. It must be lined with fire clay bricks, or clay tiles, sealed together with fire cement, or have a listed solid fuel burning stainless steel liner. Round chimneys are the most efficient.
FIGURE 2.2 Minimum Height of the Chimney 2.2.1 Step by step installation of your factory-built chimney The way to install your chimney may vary from one chimney manufacturer to another. The instructions contained in this manual are based on the recommendations of chimney manufacturers whose products are sold at many North American retailers of wood stoves and related heating accessories.
A 90o elbow Typical installation through the wall FIGURE 2.2.
1- Start by positioning your stove where you would like it to go, taking into account the minimum clearances to combustible material. You will then be able to determine where the chimney will pass through the wall. You will probably have to adjust the stove position slightly to ensure that your chimney will run between the studs. You can use a stud finder to locate the studs.
4- Then, from outside the building, slide a short chimney length (attached to the tee) through the wall thimble. The chimney must extend at least 3 inches into the living space where it attaches to the stove pipe. 5- You can now install the wall support. Simply slide the wall support up to the tee, ensuring that the adapter on the support engages with the female coupler on the bottom of the tee. When the wall support is level and properly positioned, you can use lag bolts to secure it into the wall studs.
6- You can start to add chimney sections. We recommend that you also use locking bands to secure all connections. You will need to secure the chimney to the house using wall bands. Wall bands wrap around the chimney and then attach to the wall. Install the first one 3 feet above the wall support. Then, you will need another band for each 8 feet of chimney. Note: if your chimney must be installed through your soffit, install a roof flashing above and finishing plate below where the roof is cut.
9- You are now ready to connect your chimney to your stove. Simply install the inter-connecting stove pipe between the stove pipe adapter and the stove. You can follow the instructions in the following section (section 2.3) of this manual called « CHIMNEY CONNECTOR». Ceiling support system If your chimney must rise inside the house and go through the ceiling, you need to connect it to your stove at the ceiling level.
Typical installation through the ceiling FIGURE 2.2.
1. Place your stove where you would like it located and use a plumb line to mark the ceiling directly above your stove flue. You will probably have to adjust this position slightly to ensure that your chimney will run between the joists. You can use a stud finder to locate the joists. You also need to take into account the minimum clearances to combustible materials.
4. Once the support is secure, you can begin to assemble the chimney by lowering the first section into the support. Make sure that the male coupler is pointing upwards, as indicated by the arrow on the chimney label. 5. Then, from beneath the support, insert the stove pipe adapter and twist-lock it into place. 6. Now, you can add additional chimney sections. Continue adding chimney lengths until a height of about 2 feet below the next ceiling level.
7. Once you have cut through your roof and framed the joists, it is time to work outdoors. Authorities require that the chimney extend not less than 3 feet above the highest point where it passes through the roof of a building and not less that 2 feet above any portion of the building within 10 feet. You will need to install a roof flashing. The roof flashing slides over your chimney pipe and goes under your shingles.
9. You are now ready to connect your chimney to your stove. Simply install the inter-connecting stove pipe between the stove pipe adapter and the stove. You can follow the instructions in the following section (section 2.3) of this manual called « CHIMNEY CONNECTOR».
2.2.2 Typical installation through an existing masonry chimney You can also install your stove using your existing masonry chimney. To do so, follow the guidelines below. You may want to use a factory-built thimble, on construct your own brick thimble. If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code in your region. It must normally be lined with fire clay bricks, metal or clay tiles sealed together with fire cement.
FIGURE 2.2.
FIGURE 2.2.
2.3 CHIMNEY CONNECTOR Your chimney connector (commonly called stove pipe) and chimney must have the same diameter as the stove’s exhaust outlet. The stove pipe must be made of aluminized or cold roll steel with a minimum 24-gauge thickness (0.021" or 0.53 mm). It is strictly forbidden to use galvanized steel.
FIGURE 2.3 (B) Minimum Slope The assembly should be as short and direct as possible between the stove and chimney (See figure 2.4 (A)). The use of two 45 degree elbows (See figure 2.4 (C)) is often preferable to a single 90 degree elbow (See figure 2.4 (B)) because less turbulence is created in the exhaust flow and they result in less horizontal run. (A) (B) (C) FIGURE 2.
2.4 DRAFT Your E.P.A Drolet stove’s performance will be optimised if it is installed with a chimney (flue) system that provides an adequate draft. The draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, as well as the stack temperatures of the stove. If you test the draft using a pressure gauge, the reading should be between .05 - .07 inches of water column (w.c.) at a medium-high fire.
2.5.1 Steps by step installation of a fresh air kit (OA10500) In order to prepare your stove for connection to a fresh air kit (only available with FW2470 model); please follow the instructions in one of the two ways bellow, A or B: A) Fresh air intake from throughout the floor. 1- Install the 5” adapter on the fresh air box located under the firebox and secure it with screws.
3- Pull the insulated flexible pipe from beneath the floor up to the 5” adapter. Secure the insulated flexible pipe to the 5” adapter with an adjustable collar.
4- On the lower level, cut a 5 1/2" X 5 1/2" (140 mm X 140 mm) hole into the wall chosen to install the air intake. If there is a vapor barrier, attach the flaps around the opening. Insert the flexible pipe into the hole and secure it to the fresh air intake with the second adjustable collar. Secure the air intake finishing cap on the outside wall using 4 screws (not provided) and seal its border to prevent water infiltration.
B) Fresh air kit from the back of the unit. 1- Install the 5” adapter on fresh air box located under the firebox and secure it with screws. 2- Insert the flexible pipe through the opening behind the base of the unit to connect to the adapter under the firebox and secure it with a adjustable collar.
3- Cut a 5 1/2” X 5 1/2” (140 mm X 140 mm) hole into the wall chosen to install the air intake. If there is a vapor barrier, attach the flaps around the opening. Insert the flexible pipe into the hole and secure it to the fresh air intake with the second adjustable collar. Secure the air intake finishing cap on the outside wall using 4 screws (not provided) and seal its border to prevent infiltration of water.
2.6 THE ADVANTAGE OF INSTALLING A BLOWER (FAN) A blower can be installed at the back of your E.P.A Century stove. This option is necessary if you wish to redistribute into a room the heat trapped at the back of your stove. By forcing hot air toward the front, the blower enables you to extend the radiation and convection power of your stove. You can purchase this option through your E.P.A Century dealer. Make sure you specify the correct part number: AC02050.
SECTION 3.0 OPERATION Keep these instructions for future reference. WARNING: ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE TESTING AUTHORITY IS CONSIDERED AS BREACHING CSA B365 (CANADA), AND ANSI NFPA 211 (USA). NEVER MODIFY THE AIR INTAKE CONTROL. DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE. DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHEN IT IS OPERATING.
Do not abuse the unit, either by over firing or by using wood or combustibles with salt content, or harmful chemicals. Misuse is not covered by warranty. Even though your E.P.A Century has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.
3.2 FUEL Fuel for the stove must not be stored closer than the required clearances to combustibles (heat sensitive materials). NEVER STORE WOOD IN THE ASH PAN COMPARTMENT. Your E.P.A Century stove is designed to burn WOOD ONLY. Do not burn coal, charcoal, or trash in the unit. Highly flammable items such as trash may ignite creosote in the chimney (flue), resulting in a chimney fire.
3.2.1 The use of manufactured logs There are numerous types of manufactured logs sold on the market. You must be very careful with this type of product. Many brands of manufactured logs contain chemical additives. DO NOT BURN ANY MANUFACTURED LOGS CONTAINING CHEMICAL ADDITIVES. If you do, you may damage your stove and void the warranty. Logs containing chemical additives burn a lot hotter and were designed for decorative fireplaces.
3.4 LIGHTING A FIRE Place enough crumpled balls of newspaper or other paper into the stove to cover the bottom of the firebox. Place small and dry kindling on the crumpled paper. Place larger and dry kindling on top of the small kindling. Open the air intake control fully (see figures on next page). Light a fire at the bottom of the crumpled paper and close the door. If the fire tends to go out momentarily, hold the door slightly ajar to activate the fire.
Increase air Decrease air Air control adjustment for model FW2470 3.5 MAINTAINING THE FIRE Once the wood has been consumed (or partially consumed) and you have obtained a good bed of embers, you should reload the unit. In order to do so, open the air control to its maximum for approximately 15 seconds prior to opening the stove door. Then, proceed by opening the door very slowly. Open it by 2” to 4” (52 to 104 mm) for 10 to 15 seconds before opening it completely.
For the FW700 and the FW3000 model, we suggest that you operate it with the air control slightly open (approximately 10%) to achieve an optimum efficiency. Make sure that you have a good fire going and an adequate ember bed before you completely close the air control. Use a chimney thermometer if necessary. Closing the air control too soon will lower combustion efficiency and may cause the fire to die out.
SECTION 4.0 MAINTENANCE 4.1 CLEANING AND PAINTING YOUR STOVE Clean the stove frequently so that soot, ash, and creosote do not accumulate. Do not attempt to clean the stove when the unit is hot. Special care must be taken with gold plated surfaces in order to maintain the finish at its original brilliance. Do not use an abrasive cleaner which will scratch the paint or plated finish. Use only a soft and clean damp cloth.
4.3 GASKETING It is recommended that you change the door gasket (which makes your stove door air tight) once a year, in order to insure good control over the combustion, maximum efficiency and security. To change the door gasket, simply remove the damaged one. Carefully clean the gasket groove, apply a high temperature silicone sold for this purpose, and install the new gasket. Use only the genuine Century gasket.
If bright embers are glowing above the ash dump cap during a low or medium fire, air may be leaking past the ash plug. If this is happening, a possible over fire hazard exists. The stove should be shut down and allowed to cool. Properly seal the ash dump cap. 4.5 CHIMNEY (FLUE) CLEANING Regular chimney (flue) maintenance, as well as good burning practices, are required to prevent chimney fires.
SECTION 5.0 FEATURES 5.1 S244 Type of fuel Wood Test standard ULC S627 (CSA B366.2) and UL 1482 for residential. Recommended surface : 500 to 1000 sq. ft. Heating capacity* – BTU/hr., EPA test wood: 26,100 Heating capacity* – BTU/hr.
5.2 FW2470 Type of fuel Wood Test standard ULC S627 (CSA B366.2) and UL 1482 for residential. Recommended surface : 500 to 1300 sq.ft. Heating capacity* – BTU/hr., EPA test wood: 18,900 Heating capacity* – BTU/hr.
5.3 FW2700 Type of fuel Wood Test standard ULC S627 (CSA B366.2) and UL 1482 for residential. Recommended surface: 700 to 1700 sq. ft. Heating capacity* – BTU/hr., EPA test wood: 50,000 Heating capacity* – BTU/hr.
5.4 FW3000 Type of fuel Wood Test standard ULC S627 (CSA B366.2) and UL 1482 for residential. Recommended surface: 800 to 2000 sq. ft. Heating capacity* – BTU/hr., EPA test wood: 32,300 Heating capacity* – BTU/hr.
5.
FW2470 BRICK LAYOUT ITEM 1 2 3 # PIECE Pl36056 29010 29015 DESCRIPTION 2” X 9” BRICK (CUT) 4 1/2” X 9” BRICK 4” X 9” BRICK QTY 2 6 10 52
FW2700 BRICK LAYOUT ITEM 1 2 3 4 5 6 # PIECE 29010 29015 PL36027 VP00020 SE16059 PL36056 DESCRIPTION 4 1/2” X 9” BRICK 4” X 9” BRICK 3” X 9” BRICK (CUT) 4" X 4 1/2" BRICK (CUT) ASH DUMP PLUG 2” X 9” BRICK (CUT) QTY 12 4 2 2 1 2 53
FW3000 BRICK LAYOUT ITEM 1 2 3 4 5 6 7 # PIECE 21216 VP00018 29010 PL36049 29015 VP00081 SE16059 DESCRIPTION C-CAST BAFFLE 3” X 5” BRICK (CUT) 4 1/2” X 9” BRICK 4 1/2" X 5" BRICK (CUT) 4” X 9” BRICK 1 7/8” X 4 1/2” BRICK (CUT) ASH DUMP PLUG QTY 1 1 12 1 7 1 1 54
CENTURY HEATING LIMITED WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your CENTURY dealer. This warranty applies to normal residential use only.
