CARPET EXTRACTOR Operating Instructions MODEL: CEXT7 10080360 Read these instructions before operating the machine E 86037910 09/27/07 PRV NO.
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: __________________________________
TABLE OF CONTENTS Machine Data Log/Overview.........................1 Table of Contents..........................................2 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level ..................................2-2 Grounding Instructions..................................2-3 OPERATIONS Technical Specifications. ..............................3-1 Controls/Component Location ...........
HOW TO USE THIS MANUAL This manual contains the following sections: - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. ! WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
TECHNICAL SPECIFICATIONS POWER TYPE GENERAL DIMENSIONS/WEIGHT ELECTRICAL: 115 V, 15 A, 60 HZ Vacuum shoe: 17” (43.18 cm) cast aluminum with spring loaded down pressure ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm (2.80 cubic meters/min.) Waterlift –117” (297cm) BRUSH: (1) 15” (38.1 cm.) WHEELS: (2) 10” dia. (25 cm) wheels by 2” SOLUTION PUMP: Diaphragm style, internal bypass WEIGHT: 92lbs. (42kg) SOLUTION CAPACITY: 7 gallons (26.5ltr) LENGTH: 41” (104 cm) RECOVERY CAPACITY: 7 gallons (26.
CONTROLS/COMPONENT LOCATIONS 1. Main Handle. Used to pull and maneuver machine. 2. Electrical Cord. 3 3. Pump Switch. Turns on pump and enables spray. 5 4. Brush/Spray switch. Turns on brush motor and activates electro-valve to dispense solution to floor through jets. Intermittent, off, and continuous settings. 5. Vacuum Motor Switch. Turns on vacuum motor 6. Brush Motor Circuit Breaker. 6 amp. Breaker protecting brush motor. 4 1 7. Vacuum Motor Circuit Breaker. 15 amp.
CONTROLS/COMPONENT LOCATIONS 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools. 2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses. 3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights. 10 4. Recovery Tank. Used to collect dirty cleaning solution. 5. Solution Tank. Used to hold cleaning solution. 1 6. Recovery Tank Dome. 7. Vacuum Shoe. 8. Brush Housing. 9. Front Lifting Handle.
CONTROLS/COMPONENT LOCATIONS 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle.
FILLING OPERATIONS STEP 1 RECOVERY TANK Remove recovery tank SOLUTION TANK STEP 2 FILL LINE Add water 7 gal. (26.5 ltr.) 140°F (60°C) STEP 3 FILLING THE CADET NOTE: Use clean bucket of water to fill solution tank 7 – 14oz. (207ml – 414ml) Add cleaning chemical Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank.
OPERATIONS STEP 1 Remove electrical cord and literature from recovery tank. Fill solution tank (see filling operations, page3-5). STEP 2 Plug cord into grounded outlet. Note: Be sure dome is seated on recovery tank, and float shut-off is installed correctly. STEP 3 Adjust brush to proper setting. Note: For good operation the brush must skim the carpet. If circuit breaker trips raise brush to prevent damage to motor or carpet. STEP 4 Turn on both Vacuum and Pump motor switches (“ON”=“I”).
OPERATIONS Tip machine back by main handle to move to starting point. STEP 5 Lower machine to floor. STEP 6 Select intermittent or continuous switch setting to turn on brush and start solution spray. The intermittent setting requires the operator to hold the switch in the “on” position with the thumb, and is typically used in small areas where short cleaning passes are made.
CLEANING PROCEDURE 1ft. (30cm) STEP 1 Start at wall closest to power outlet. Pull straight back without pushing down on handle. STEP 2 Release intermittent setting or turn off continuous setting on brush/spray switch approximately 1 foot before ending cleaning pass. STEP 3 Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area approximately 1inch. OFF 1in.
CLEANING PROCEDURE Use right side of machine for cleaning against walls. STEP 5 After cleaning, turn off all controls, return brush to storage position and carefully unplug machine. STEP 6 OFF OFF OFF To speed drying, use a Windblower™ fan. STEP 7 Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use.
ACCESSORY TOOL USAGE STEP 1 Use only one of the following acceptable accessory tools. 150-52 Hose Assembly 89226 Wand 380-29 Upholstery Tool 380-21 Crevice Tool 380-36A Auto Detail Tool Pull back collar and insert over machine mounted fitting, then release collar to lock into place. STEP 2 STEP PUMP VACUUM ON 3 Lift door on front of vacuum shoe and insert 1 ½ inch hose cuff into hole. Turn on Pump and Vacuum Switch.
MAINTENANCE SERVICE SCHEDULE MAINTENANCE Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check brush – should be clean with no lint or strings attached Inspect vac shoe for blockage; remove fibers with coat hanger, etc.
MAINTENANCE PERIODIC MAINTENANCE Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or antibrowning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry. NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern. Periodically inspect all hoses, electrical cables and connections on your machine.
MAINTENANCE ONLY QUALIFIED MAINTENANCE WARNING: PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. ! VACUUM MOTOR REPLACEMENT Vacuum Motor Carbon Brushes Replacement End Cap Carbon Brushes 1. Turn off all switches and unplug machine. WARNING: The green ground wire must be attached for safe operation. See wiring diagram. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4.
MAINTENANCE ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. ! WARNING: BELT REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank and brush. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release tension in belt. 5.
MAINTENANCE ! WARNING: ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Remove solution hoses from fittings in pump. 5. Remove the (2) screws that fasten the pump to the frame. 6. Reverse process to install pump.
WIRING DIAGRAM 86268450 PRV NO. 88332 86268830 PRV NO. 88636 862688900 PRV NO. 88655 86268830 PRV NO. 88636 86004480 PRV NO.
TROUBLESHOOTING CHART PROBLEM No Power, Nothing Runs Vacuum Motor Will Not Run Vacuum Motor Runs But Suction Is Poor Poor Or No Water Flow (Carpet Is Streaky) CAUSE Plug in cord. Reset breaker. Call for service. Call for service. Reset breaker. Call for service. Call for service. Call for service. Remove debris from vac shoe. Dome gasket defective or missing. Vacuum hose cracked or hose cuff loose. Recovery tank full / float ball stuck in the up position. Main pump switch off. Replace as necessary.
NOTES: 86037910 CEXT7 03/23/07 4-8
FRAME ASSEMBLY 30 7 19 18 15 SEE SOLUTION TANK A 21 B 12 17 11 10 23 3 28 31 6 5 22 26 9 1 2 25 27 16 29 8 13 20 5-1 14 4 24 86037910 CEXT7 03/23/07
FRAME ASSEMBLY REF PART NO. PRV NO.
BRUSH ASSEMBLY 31 15 25 11 7 25 8 16 29 30 12 26 24 38 18 16 30 39 10 22 34 4 5 40 2 37 36 33 43 26 32 17 28 35 9 3 21 13 42 1 27 6 19 14 23 5-3 41 17 20 30 25 29 86037910 CEXT7 03/23/07
BRUSH ASSEMBLY REF PART NO. PRV NO.
PUMP ASSEMBLY PRIOR TO SERIAL NO: 1000166663 14 3 20 13 4 10 16 9 2 8 16 21 23 18 1 12 19 15 20 11 17 7 25 26 28 C 6 (SEE SOLUTION 5 TANK) 26 5-5 24 27 86037910 CEXT7 03/23/07
PUMP ASSEMBLY REF PART NO. PRV NO.
PUMP ASSEMBLY FROM SERIAL NO: 1000166663 14 3 20 8 4 13 10 16 9 2 16 21 23 18 1 12 19 15 20 11 17 7 26 28 29 29 28 C (SEE SOLUTION TANK) 26 5-7 24 27 86037910 CEXT7 03/23/07 6 5
PUMP ASSEMBLY REF PART NO. PRV NO.
VACUUM SHOE ASSEMBLY 1 4 11 7 10 9 2 3 12 5 8 6 5-9 86037910 CEXT7 03/23/07
VACUUM SHOE ASSEMBLY REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 86227350 86234760 86005810 86006790 86275120 86006840 86008130 86010620 86008120 86010630 86010700 86003780 05016 27674 57245 70351 70360 70390 73958 85039 73955 87013 87074 35171 4 1 4 2 4 4 8 1 2 4 8 1 DESCRIPTION SERIAL NO. FROM NOTES: ARM, VAC SHOE PARALLEL COVER, ACCESSORY PORT NUT, 1/4-20 HEX NYLOCK SS SCR, 10-32 X 3/8 HHTR W/STAR SCR, 1/4-20 X.75 PPHMS PHIL SCR, 1/4-20 X 1 FHCS PLTD SPACER, 3/8ODX.058WX.
CONTROL PANEL ASSEMBLY 22 16 12 8 11 2 4 21 7 4 1 17 18 3 6 14 23 9 10 19 13 15 5 20 D SEE SOLUTION TANK 5-11 86037910 CEXT7 03/23/07
CONTROL PANEL ASSEMBLY REF PART NO. PART NO.
SOLUTION TANK ASSEMBLY 6 29 3 18 30 7 24 25 16 13 10 23 SEE CONTROL D PANEL ASM 17 7 15 12 18 A SEE FRAME ASM 21 22 32* 11* 8 9 19* 2 28 20 27* 5* 1 SEE PUMP B 26* SEE FRAME ASM 5-13 4 C ASM 18 14 86037910 CEXT7 03/23/07
SOLUTION TANK ASSEMBLY REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 86233140 86233150 86003080 86003090 86235550 86003790 86003920 86281880 86240090 86004340 86001590 86240980 86026880 20041 20042 27809 27810 31081 35175 35231 39526 39527 39528 40049 41348 53789 3 1 1 1 1 2 2 1 1 REF 1 1 1 CLAMP, 2.0" WORM GEAR CLAMP, 3/8 HOSE (D-SLOT) COVER, VAC MOTOR COVER, BELT ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC GASKET, TANK TO VAC COVER GASKET, VAC COVER HOSE,1/2 CLEAR X 12 HOSE, 1.
RECOVERY TANK ASSEMBLY 16 15 5 E 18 7 11 4 12 8 10 E 1 14 9 12 13 17 2 6 5-15 86037910 CEXT7 03/23/07
RECOVERY TANK ASSEMBLY REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 86002400 86233140 86002930 86003110 86235280 86003630 86003910 86003930 86004200 86004510 86004500 86006600 86032250 86001370 86002870 86242230 86244670 86003300 20064 20041 27670 27816 28060 34351 35230 35232 39353 41391 41390 70114 75258 140408 27417 500009 501200 28061 1 1 1 2 1 1 1 2 1 1 1 6 1 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: CLAMP, 2.0" WORM GEAR X .312 CLAMP, 2.
SUGGESTED SPARE PARTS 5-17 PART NO. PRV NO. 86001140 86001100 86000900 86004570 86004580 86026410 86258900 86003780 86001980 86230210 86007140 86007120 86026880 86007970 86003630 86003330 86006240 86135320 12514 11045 09019 44067 44068 65257 84179 35171 14700 14832 72130 72126 53789 73864 34351 28061 66227 140687 DESCRIPTION BRUSH, ASM 15 IN BELT, 180J6 MICRO-V BEARING, 1.125ODX.500IDX.
LIMITED WARRANTY The foregoing constitutes Century 400’s entire warranty and no other warranty, liability, contingency or responsibility, direct, indirect, consequential or in any way connected with the sale or operation of Century 400 machines or chemical products, either as expressed or implied, will be honored.
