Equipment Sourcebook 3rd edition
Contents Dispensing Systems Integrated Dispensing Systems 4 4 Volumetric Dispensing Systems 28 5 5 6 7 Dual Rotor Pump Dispenser Volumetric Rotor Dispenser Benchtop Peristaltic Dispenser Volumetric Mix Dispenser VoluBrane Pump Eccentric Rotor Pumps 29 29 30 30 31 31 All Purpose Syringe Dispensing System Precision Syringe Dispensing System Integrated Manual Dispenser Integrated Semi-Automatic Dispensing System Controllers and Reservoirs 8 System Components- Hand-Held Applicators 32 Hand-Held App
Application & Dispensing Equipment • Pressure-time systems 97125 97106 97124 97809 97108 97631 1x 97006 97003/97004 97008/97009 97102 1x 97152 97006 2x 1x 1x 97153 971 971 52 53 97204 A START bar psi CONT A B B ESC + Start 1 -6 2 3 4 P 7 Start 5 8 9 ESC Num 0 R 1x 2x 97118/97119 1x 1x 97111 97112/97116 4x 2x 97115 1x 97130 97121 98009/98013 97135/97136 97113/97114 97664/97676 97131 alternative • Volumetric dispensing systems Single component 98548 Two c
Integrated Dispensing Systems Loctite® Integrated Dispensing Systems are designed to offer the total package for fluid delivery. Every time you use a Loctite® adhesive product, these systems are ready for immediate operation and offer the manufacturing flexibility and reliability you’re looking for. Selection of a Loctite® Integrated Dispensing System is based on the product being used, package size, and process requirements.
All Purpose Syringe Dispensing System 98666 This digital pneumatic dispensing system has been designed for dispensing repeatable amounts of fluids, e.g. resins, adhesives, oils, silicones, etc. The system is easy to operate and achieves high repetition accuracy. The adjustable vacuum suck-back feature effectively prevents post-dispense dripping. The system is delivered ready for operation, including dispensing needles, cartridge, cartridge adapter, cartridge holder and foot switch.
Integrated Manual Dispenser 97003/97004 The Manual Dispenser Controller in combination with the Vari-DropTM applicator (97131) has been designed for applying beads, for potting and for “by-eye” deposits. These dispensing systems are reliable, low cost pneumatic systems for dispensing fluids. Each system includes a 2 litre pressure reservoir that is designed for use with a hand-held applicator. These units have 0.05-0.7 bar (1-10 psi) (97003) or 0.
Integrated Semi-Automatic Dispensing System 97008/97009 The Integrated Semi-Automatic Dispensing System is a compact unit providing time-controlled dispensing when combined with an appropriate Loctite® dispensing valve. The system provides digital control of dispensing time within the range 0.1-99.9 seconds. The controller can be actuated by a footswitch or finger switch . It is also capable of operating in a continuous mode for bead dispensing applications.
Controllers and Reservoirs Loctite® controllers and reservoirs can be combined with a range of Loctite® parts and accessories to create complete dispensing systems designed to meet your specific needs and processing methods. Selection of Loctite® controllers and reservoirs is based on the product being used, the package type and size, and the overall process requirements.
Semi-Automatic Controller 97102 The Semi-Automatic Controller has been designed for precision programming of dispense time and dispense pressure setting; product is dispensed from a separately positioned container. Together with the digital pressure display, a digital timer ranging from 0.04 to 99.9 seconds allows the operator to make pin-point accurate deposits when applying a wide range of fluids from low to high viscosity.
Multi Channel Automatic Controller 97153 A versatile multi-functional controller for actuating 1-4 dispensing valves as well as appropriate peripheral equipment such as reservoirs, advancing slides, rotorsprays, online flow monitors, etc. The process functions and data for all channels are laid out clearly on a large display. Settings can be made via the membrane keypad and the user interface.
0.5 Litre Reservoir 97106/97125 This reservoir accommodates 250ml and 500g Loctite® bottles and is equipped with a pneumatic and electrical interface for connection to all Loctite® controllers. The integrated level sensor enhances the reliability of automated adhesive bonding processes.
Supply Pump 97809 The Supply Pump has been designed for bubble free delivery of low to medium viscosity anaerobic, UV and cyanoacrylate adhesives without fillers, as well as activators. It can be combined with controllers 97102, 97152 and 97153, or with VoluBrane Pump 97643. The advantage of this system is that, unlike the pressure tanks, it will not directly pressurise the fluids; instead, a diaphragm pump feeds the product forward, reliably preventing entrapment of air bubbles.
300ml Cartridge Pusher 97631 The 300ml Cartridge Pusher has been designed for dispensing Loctite® adhesives from 300ml plastic cartridges. The Cartridge Pusher is used in combination with a suitable Loctite® controller (97102, 97152 or 97153) and dispensing valve (e.g. 97114). A 300ml cartridge of a Loctite® adhesive is placed into the Cartridge Pusher and pressurised from a Loctite® controller.
Application Equipment Loctite® Application Equipment has been designed to complement dispensing equipment and support users by making adhesive application quick and easy. Further application systems, in addition to the items described, are available on request. Benchtop Robot Station Product Item # IDH No. A broad range of benchtop robots are available.
Robot Configurations: Description Item # IDH No.
D Series Robots Loctite® D-Series Benchtop dispensing robots are designed with features that further simplify and automate adhesive dispensing processes. These systems, provide market leading, cost effective solutions, when integrated with a wide variety of dispensing systems. Two alternative robots are available; the 300 x 300 and 400 x 400mm 3 axis systems. Features: • Independent dispense on/off purge control button on front panel • Integrated solution – plug and play accessories.
Advancing Slide 97118/97119 The Advancing Slide System consists of a pneumatic double acting, dual piston cylinder. The mounting bracket eases precise positioning of either valves or rotorsprays. Additionally the system is equipped with 2 integrated limit switches that provide position sensing when connected to a controller. The forward movement of the advancing slide is initiated by the start signal. The Loctite® Controller 97152 or 97153 controls the forward and backward movement of the advancing slide.
Valves - Hand-Held Loctite® Hand-Held Dispensing Valves are designed for ergonomic operation and provide comfortable control for manual dispensing of fluids. All wetted parts of the hand-held valves are made of inert materials for universal compatibility with a wide range of fluids. Selection of a suitable Loctite® hand-held dispensing valve is based on the required control and actuation capabilities as well as the product being processed.
Hand-Held Applicator 97111/97112 Loctite® Hand-Held Applicator 97111 is suitable for dispensing Loctite® products in manual work stations. The operator controls the amount of application. Loctite® Hand-Held Applicator 97112 is suitable for dispensing Loctite® products in semi-automatic processes. This ergonomically designed applicator with pistol grip provides hand comfort and application control to eliminate hand fatigue and improve dispensing accuracy.
Automatic Valves Automatic Dispensing Valves are robust dispensing valves designed for precision delivery of adhesives or other fluids. Each valve is uniquely designed to meet different manufacturing needs. The valves can be easily combined with a Loctite® reservoir and a controller. Selection of an appropriate Loctite® dispensing valve is based on the chemistry and viscosity of the adhesive or fluid to be processed, and on the overall process requirements.
Stationary Applicator Valve 97113/97114 The Stationary Applicator Valve is a robust dispensing valve designed for pressure-time applications. This valve is a modular design comprising a valve body and a pneumatic valve actuator, providing quick on-line serviceability. It also incorporates an adjustable suck-back feature which prevents dripping or stringing.
Diaphragm Valve 97135/97136 In combination with a semi-automatic or automatic controller, Diaphragm Valves are suitable for dispensing all low (97135) to medium (97136) viscosity anaerobic and UV light curable adhesives. All wetted components inside the valve are PTFE to prevent premature curing. The valve has a simple design that facilitates cleaning, servicing and diaphragm replacement. The opening of the diaphragm takes place by pressurising an internal single-acting cylinder.
21820 • • 98013 318654 • 97135/ 97136 215846/ 215848 97664 315994 97676 529491 • • UV- & light curable Adhesives 98009 • • Primers • Single component Epoxies 88644/ 88645 Silicones/ MS-Polymers 97113/ 97114 Cyanoacrylates Acrylics Anaerobic Adhesives Gasketing Compounds IDH No.
Process Monitoring The Loctite® Flow Monitor, when integrated with an appropriate dispensing system, ensures reliable process monitoring. This means that the Online Flow Monitor detects and evaluates malfunctions with respect to the quality and quantity of dispensing. These malfunctions may include air bubbles or pressure changes in the dispensing system, lost or clogged needles, or accidental needle-to-substrate contact. Measuring Principle Illustration Item # IDH No.
Preamplifier for Pressure Based Flow Monitoring 97211 The single-channel preamplifier is used for signal transmission between a dispensing valve with pressure sensor and a downstream Loctite® controller 97152 or 97153. The amplifying factor is adjusted depending on the viscosity of the product to be processed. The Online Flow Monitor is an ideal tool for quality assurance in automated manufacturing processes.
Fume Filtration Loctite® Fume Filtration Systems are used for providing fume extraction at the workplace. The systems operate at a low noise level to safely remove harmful air-borne substances which often cannot be avoided in specific working processes. These filtration systems utilise activated carbon technology and have been designed specifically for adhesive processing workstations, making them a key element of environmental protection and health and safety at work measures.
Air Filter System, stationary 97603 The LAS 250 Air Exhaust and Filter Systems can be used for cleaning the air directly at the workstation. Harmful and unpleasant odours will be reliably removed. The system can serve up to two workstations due to its high filter performance. The suction hose or the suction arm must be positioned close to the bonding station. The system exhausts the polluted air and blows out the purified air from the air outlet on the rear side of the unit.
Volumetric Dispensing Systems Contrary to the pressure-time systems, operation of Loctite® Volumetric Dispensing Systems is based on the principle of volume change. They largely avoid variations in the amount of product dispensed due to variations in temperature and viscosity. Product Dual Rotor Pump Dispenser Volumetric Rotor Dispenser Benchtop Peristaltic Dispenser Item # 97504 8953494 98548 IDH No.
Dual Rotor Pump Dispenser 97504 The Dual Rotor Pump Dispenser is a volumetric system designed for dispensing two-part epoxy resins. It is suitable for processing low and high viscosity materials, provided that the ratio of viscosity part A/B is within the range of 1:1 to 10:1. The Pump has been designed for operating in a continuous mode for bead dispensing applications or for time-controlled potting applications in manual work stations.
Benchtop Peristaltic Dispenser 98548 The peristaltic motion of the rotor provides volumetric dispensing of the material directly from a bottle or similar container and does not require the use of an air source. This dispenser completely empties the product container, eliminating waste and avoiding spilling. The Benchtop Peristaltic Dispenser provides precise volumetric dispensing of single component cyanoacrylates, UV and anaerobic adhesives, solvent-free activators and oils (up to a viscosity of approx.
VoluBrane Pump 97643/97643 PAS The VoluBrane Pump is suitable for volumetric dispensing of drops of anaerobics, cyanoacrylates, UV acrylics, acrylics and activators up to 15,000mPas viscosity. The VoluBrane Pump is self priming up to a viscosity of 500mPas. It is designed for integration into automated work stations and robotic applications. A precise amount of product can be set and high repetition accuracy is ensured. The maximum dispensing volume is 0.4 ml. The minimum dispensing volume is 0.004ml.
System Components- Hand-Held Applicators Loctite® Hand-Held Applicators are ergonomically designed for hand delivery of Loctite® adhesives and fluids directly from their original package. Whether pneumatic or manual, each item is designed for easy, clean, hand-held dispensing of fluids, to reduce waste and operator contact. Selection of a Loctite® Hand-Held Applicator is based on the product type, package size, and process requirements.
Hand-Held Applicators for Two Component Dispensing Product Operation 50ml Dual Cartridge Applicator 2 x 300ml Dual Cartridge Applicator 900ml Dual Cartridge Applicator Manual 1:1 / 2:1 Manual 10:1 Pneumatic Pneumatic Pneumatic Item # 96001 1034026 97042 1911001 97048 IDH No.
Hand-Held Applicators for Single Component Dispensing 30ml Manual Syringe Dispenser 98026 The Loctite® 30ml Manual Syringe Dispenser is a hand-held, manually operated dispenser, for use with any product packaged in a standard 30ml syringe. This dispenser provides a convenient, cost-effective method to apply product.
300ml Cartridge Dispenser (electric) 97046 The Loctite® 300ml Cartridge Applicator is an electric dispenser for applying products from 300ml cartridges. Designed to minimise operator fatigue in applications requiring portable dispensing – hassle-free cordless use. When the dispensing cycle is finished, the piston retracts automatically for pressure relief, to minimise run-on effect. Technical Specifications: Weight 2800g Accessories: Spare battery Item #: 8952437, IDH No.
Hand-Held Applicators for Two Component Dispensing 50ml Dual Cartridge Manual Applicator, 1:1 / 2:1 96001 The Loctite® 50ml Dual Cartridge Applicator is a hand-held, manually operated dispenser. This dispenser provides a convenient, cost-effective method to apply product. It is used for 1:1 and 2:1 mix ratio products. Typical Fluids Handled: Loctite® 2-component epoxies and acrylics packaged in 50ml twin cartridges/syringes.
900ml Dual Cartridge Pneumatic Dispenser 97048 The Spray Gun is used for air assisted application of Loctite® 7255 from 2:1 cartridges. While the product is being mixed and extruded via a static mixer, a simultaneous flow of atomizing air is supplied; a spray nozzle is attached to produce a uniform spray pattern. Technical Specifications: Air Input max. 8 bar (125 psi), filtered to a maximum of 30µm Features: • Control pressure separately adjustable for advancing cylinder and atomizing air.
Disposable Dispensing Components - Accessories Flexible Dispensing Tips. Dispensing Needle, Polypropylene (PPF), Helical Thread Illustration/Example Item # IDH No. Pack Size Colour Gauge Inner Ø, mm 97229 142640 50 pcs Amber 15 1.37 97230 142641 50 pcs Green 18 0.84 97231 142642 50 pcs Pink 20 0.61 97232 142643 50 pcs Red 25 0.25 Tapered Dispensing Tips. Dispensing Needle, Polyethylene – Conical (PPC), Luer-Lock Illustration/Example Item # IDH No.
Additional Dispensing Tips and Accessories Illustration Item # IDH No.
Light Curing Equipment - UV Curing Systems Loctite® light curing systems are state of the art, dependable units designed for fast and reliable curing of light curable adhesives. They are characterised by safety, user friendly design and reliability. To determine which cure system is right for the job is a matter of technical requirements and/or economic constraints. Light curable Loctite® adhesives are cured by UVA or UVV light. Acceleration of surface (tack free) cure can be achieved with UVC light.
Loctite® 7700 Hand-held LED Light Source 395nm 98794/98591 The Loctite® 7700 light sources are used for curing light cure products that respond to UVV cold light. They both include a focussed LED light source. The 98794 HD LED unit is designed for continuous use. It can be either hand-held or mounted in a fixed position. Initiation is via a foot switch (97201) which must be ordered separately. The 98591 is designed for intermittent use and is started by pressing a finger switch.
UVA/UVC Spot Cure System 97057/97034 Loctite® UVA Spot Cure System 97057 is a high intensity spot curing system designed to emit UVA and visible (blue) light for extremely fast cure. Perfect for high-volume productions and short cycle times. System 97034 also emits UVC light for further acceleration of surface cure. The high intensity spot curing system is a lamp system for curing UV adhesives.
LED Line Array System 97067/97068 The LED Flood System is developed specially for curing of Loctite® UV-adhesives with UVA or UVV light. It is a modular system consisting of LED head, connection cable and controller. Up to 4 LED heads can be connected to one controller. The system can be operated at manual working stations as well as within automated production lines. The compact design of the LED head makes it ideally suited to positioning above ‘in-line’ components on flow lines.
UVALOC 400 / IndigoCure Lamp 97039/97063 The UVALOC 400 is suitable for UVA and UVV light curing Loctite® adhesives. Both versions are ideal for manual workstations, workshops and labs. They include a base with an integrated power unit and a lamp housing mounted to an adjustable post that enables lamp height to be set to suit the components. Available with optional UV protection enclosure. These light curing systems are designed for applications permitting manual loading.
Accessories: UV Protection Enclosure II 97307 The protection enclosure offers efficient protection of users from exposure to UVA, UVV and blue light. The tinted door drastically reduces the glare of the enclosed light source therefore improving both the comfort and safety of the operator. It is designed to suit the UVALOC 400 and can also be used with LED flood systems and spot cure systems. Technical Specifications: Weight 1.5kg Dimensions (W x H x D) 450 x 284 x 360mm Item # IDH No.
Custom Equipment Solutions In addition to the large variety of Loctite® standard dispensing and curing equipment, Henkel also offers custom-built equipment solutions to suit specific customer needs. Henkel engineers work closely with customers to make sure that the correct selection of adhesive is achieved and the optimum process equipment is implemented into the production line. The Henkel total systems approach ensures optimal compatibility of Loctite® products with the customers‘ manufacturing processes.
UV Conveyor System The Loctite® UV conveyor combined with an electrodeless ultraviolet lamp provides a robust solution for UV curing. The system includes a variable speed conveyor with a typical curing width of 100mm. The lamp height and orientation are adjustable to suit the specific curing requirements. The typical UV bulb life is 5,000 hours. Fully guarded Robotic XYZ systems Bespoke guarded enclosures are supplied to suit specific customer requirements.
Custom Equipment Solutions Bespoke System Solutions Henkel is not just a supplier of state-of-the-art dispensing systems, but can also design and build complete custom equipment solutions tailored to your specific needs and processing requirements. These can include multi-axis robots and large XYZ systems, rotary indexing tables and fully automated systems, or combinations from standard modules and customised equipment.
Index by IDH numbers IDH No. WWC No.
Index by IDH numbers IDH No. 50 by WWC numbers WWC No.
WWC No. IDH No.
For additional information on our products please visit Henkel Limited www.loctite.co.uk IDH: ID DH: 1804806936 Technologies House, Wood Lane End, Hemel Hempstead Hertfordshire HP2 4RQ Technical Helpline: 01442 278100 Fax: 01442 278293 E: technicalservice.loctite@uk.henkel.com ® designates a trademark of Henkel AG & Co. KGaA or its affiliates, registered in Germany and elsewhere © Henkel AG & Co.
