INDUSTRIAL BLAST CABINET WITH DUAL DOORS 94274 Set up and Operating Instructions Distributed exclusively by Harbor Freight Tools®. 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our website at: http://www.harborfreight.com Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright© 2006 by Harbor Freight Tools®. All rights reserved.
Contents Safety Alert Symbol and Signal Words............................. 3 INSPECTION, MAINTENANCE, AND CLEANING........................ 19 TROUBLESHOOTING...................... 19 IMPORTANT SAFETY INSTRUCTIONS.......................... 3 Parts Lists and diagrams. 21 WORK AREA...................................... 3 Main ASSEMBLY DIAGRAM......... 22 PERSONAL SAFETY ........................ 3 PARTS LIST & ASSEMBLY DIAGRAM - BLAST GUN.............. 23 TOOL USE AND CARE......................
Save This Manual NOTICE is used to address practices not related to personal injury. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. 2. 3. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Avoid accidental starting.
to follow maintenance instructions may create a risk of electric shock or injury. Air source a. b. Never connect to an air source that is capable of exceeding 200 psi. Over pressurizing the tool may cause bursting, abnormal operation, breakage of the tool or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool.
9. Stay alert. Watch what you are doing. Use common sense. Do not operate any tool or equipment when you are tired. 10. Check for damaged parts. Before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts, any broken parts, and any other condition that may affect proper operation.
23. NEVER use sand as a blasting medium. Abrasive blasting with media containing crystalline silica can cause serious or fatal respiratory disease. Exposure to crystalline silica may cause silicosis (a serious lung disease), cancer, and death. Exposure to aluminum oxide (a dust generated from material removing processes) can result in eye, skin, and breathing irritation. Always use an ANSI-approved respirator, safety impact eye glasses, and a full face shield. Avoid skin exposure.
the State of California to cause birth defects (or other reproductive harm). (California Health & Safety code § 25249.5, et seq.) 27. The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Grounded Tools: Tools with Three Prong Plugs 1.
4. 5. NAMEPLATE AMPERES (at full load) 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 16 14 12 12 7.1 – 12.0 18 14 12 10 - 12.1 – 16.0 14 12 10 - - 16.1 – 20.0 12 10 - - - TABLE A * Based on limiting the line voltage drop to five volts at 150% of the rated amperes. Symbology When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required.
SPECIFICATIONS Electrical Requirements Fluorescent Bulb Working Pressure Pressure Gauge Air Consumption Air Inlet Size Abrasive Capacity Inner Cabinet Front Window Accessories Weight Air Supply To prevent explosion: Use only clean, dry, regulated, compressed air to power this cabinet. Do not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power source for this cabinet. 120 V~ / 60 Hz / 40 W (Light) 110 V~ / 60 Hz / 12 A (Motor) 18 W, 23” L x 1” Dia. (Qty.
operation: Do not install a female quick coupler on the cabinet. Such a coupler contains an air valve that will allow the cabinet to retain pressure and operate accidentally after the air supply is disconnected. Note: Air flow, and therefore cabinet performance, can be hindered by undersized air supply components. 3. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working. 4.
ASSEMBLY INSTRUCTIONS CAUTION! The Blast Cabinet weighs approximately 250 pounds, and will require additional assistance and/or a proper lifting device during the assembly procedures. CABINET (22) BOLT (42) CABINET (22) FRONT VIEW LEFT SIDE VIEW BOLT (42) BOLT (42) RIGHT SIDE VIEW CABINET LEG (23) BOLT (42) BOLT (42) BOLT (42) CABINET LEG (23) FIGURE F 1. Remove all parts from within the Cabinet (22). Then, with assistance, carefully place the Cabinet upside down on the floor surface.
SCREWS WASHERS NUTS (26) SCREWS WASHERS NUTS (26) DOOR LATCH ASSY. (35) DOOR LATCH ASSY. (35) DOOR LATCH ASSY. (35) CABINET (22) RIGHT SIDE DOOR (6) DOOR LATCH ASSY. (35) LEFT SIDE DOOR (6) SCREWS WASHERS NUTS (26) FIGURE G 4. Attach one Door Latch Assembly (35) to the left and right Side Doors (6) and the Cabinet (22), using the Screws, Washers, and Nuts (26) provided. Adjust the Door Latch Assemblies to allow the Side Doors to shut firmly in place. (See Figure G.
REAR VIEW FRONT VIEW SELF-TAPPING SCREWS (43) METERING VALVE (13) BOLT (38) METERING VALVE (13) FIGURE I 6. PIPE THREAD SEAL TAPE (41) METERING VALVE PLUG (12) Attach the Metering Valve (13) to the rear/bottom section of the Cabinet (22), using three Self-Tapping Screws (43). IMPORTANT: Wrap the male threads of the Metering Valve Plug (12) with about 3” of Pipe Thread Seal Tape (41). Then, screw the Metering Valve Plug into the Metering Valve. (See Figure I.
8. Attach the Lamp Housing (1) to the top of the Cabinet (22), using the Screws, Washers, and Nuts (26) provided. NOTE: The two Fluorescent Lamps (3) come pre-installed. FIGURE L RUBBER STRIP (40) HERE (NOT SHOWN) 9. GRATE (39) RIGHT SIDE VIEW The Grate (39) has one small edge covered by a Rubber Strip (40). Place the Grate inside the Cabinet (22) with the Rubber Strip edge to the right/front of the Cabinet. (See Figure L.
(22). Close and securely lock the Door Latch Assembly (35). (See Figures G and L.) OPERATION INSTRUCTIONS Abrasive Selection 1. 2. Abrasive blasting media include silicon carbide, glass bead, walnut shell, brass bead, and alumina. 3. If you decide to reuse media, remember, it does wear out. The sharp edges become rounder and are less effective. At that point you should replace the tank of media you are using.
type of media prematurely (i.e., glass bead). 3. Start by setting the Air Regulator (9) at 80 PSI. Most parts for blasting can be successfully blasted at 80 PSI. For light gauge steel, aluminum, and other more delicate parts start at a lower pressure and gradually increase the pressure until the desired finish is achieved. For more pressure, turn the Air Regulator Knob clockwise. For less pressure, turn the Air Regulator Knob counterclockwise. (See Figure J.
2. Disconnect the compressor air hose from the Quick Connector on the Air Regulator (9). (See Figure J.) 3. If necessary, empty the Cabinet (22) of any remaining media by unscrewing and removing the Metering Valve Plug (12). Always use Pipe Thread Seal Tape (41) when replacing the Metering Valve Plug. (See Figure I.) can bring blasting to an instant halt. Store media in a dry area and load the appropriate quantity (up to 15 pounds).
manual must only be performed by a qualified service technician. INSPECTION, MAINTENANCE, AND CLEANING WARNING! Prior to performing any inspection, maintenance, or cleaning of the Blast Cabinet, turn the Power Switch (1A) to its “OFF” position and unplug the unit from its electrical outlet. Turn off the air compressor. Press the Foot Pedal (11) of the Blast Cabinet to release any remaining compressed air in the system. Then, disconnect the compressor’s air hose from the Blast Cabinet. 1. 2.
away from the Blast Cabinet a pressure drop will result. The air supply line should be 1/2” diameter or larger. 5. Poor visibility (excessive dust). Make sure the Quick Coupler on the Air Regulator (9) is allowing air to the Cabinet (22). 6. Poor visibility (viewing window). The Glass Window (17) is equipped with a clear plastic protector on it and may become pitted. If necessary, replace the plastic protector and/or Glass Window. 7. Poor media flow.
Parts Lists and diagrams Main Parts List Part 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Description Lamp Housing Power Switch Lamp Fixture Fluorescent Lamp, 18 W Lamp Window Window Seal, PE Side Door Adjustable Latch Pressure Gauge (1/4” 150 PSI) Air Regulator (3/8”) Push-on Air Hose (1/2”) Foot Pedal Metering Valve Plug Metering Valve Glove Clamp Glove Window Frame Cover Glass Protection Film, PE Plastic Board Glove Mounting Ring Cabinet Lid Cabinet Cabinet Leg Part 24 25 26 27 28 2
Main ASSEMBLY DIAGRAM Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
PARTS LIST & ASSEMBLY DIAGRAM - BLAST GUN Part 1B 2D 2E 3B 4B 5B 6B 7B Description Part Nozzle Holding Nut (Brass) Ceramic Nozzle (6mm) Ceramic Nozzle (7mm) Nozzle O-Ring Gun Body (Mod-U-Blast) Air Jet Hex Nut (Brass) Air Jet Sleeve Air Jet 1B 2B, 2C, 2D, 2E 3B 8B 9B 10B 11B 12B 13B Description Swivel Air Inlet Fitting (3/8”) Media Inlet Fitting (Barb 3/8”) Media Hose (1/2”) Air Hose (1/2”) Seal Ring 4B 5B 6B 7B 8B 12B 11B 13B 9B 12B 10B 13B ELECTRICAL SCHEMATIC 18 W LAMP 120V / 60HZ / 40W
LIMITED 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.