Specifications

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SAFETY INSTRUCTIONS

Carefully Read all instructions before operating or servicing any Dynabrade

Abrasive Power Tool.

Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent from Dynabrade, Inc.

Tool Intent: Dynorbital-Spirit™ Random Orbital Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces,

composites, rubber, glass and stone.

Do Not Use Tool For Anything Other Than Its Intended Applications.

Training: Proper care, maintenance, and storage of your tool will maximize its performance.

• Employer's Responsibility – Provide Dynorbital-Spirit™ operators with safety instructions and training for safe use of tools and accessories.

Accessory Selection:

• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.

• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.

• Follow tool specifications before choosing size and type of accessory.

• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150

percent of the maximum pressure produced in the system, whichever is higher. (See Tool Machine Specifications Table.)

• DO NOT use – ......................................................

OPERATING INSTRUCTIONS

Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.

Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

(continued on next page)

Parts Page Reorder No. APD03•02

Effective January, 2003

Supersedes APD02•13

Dynorbital-Spirit

™

Air Tool Manual – Safety, Operation and Maintenance

Models:

3/8" Orbit 3/16" Orbit 3/32" Orbit

21000 21011 21020 21031 21040 21051

21001 21014 21021 21034 21041 21054

21004 21015 21024 21035 21044 21055

21005 21016 21025 21036 21045 21056

21006 21019 21026 21039 21046 21059

21009 21060 21029 21061 21049 21062

21010 21063 21030 21064 21050 21065

FOR COMPLETE MODEL DESCRIPTION REFERENCE PAGE 6.

SAFETY LEGEND

WARNIN

WARNING

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

WARNING

Eye protection must be worn at all times,

eye protection to conform to ANSI Z87.1.

WARNING

Respiratory protection to be used when exposed to

contaminants that exceed the applicable threshold

limit values required by law.

WARNING

Practice safety requirements. Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or

local statues, ordinances and/or regulations.

WARNING

Air line hazard, pressurized supply lines and flexible

hoses can cause serious injury. Do not use damaged,

frayed or deteriorated air hoses and fittings.

Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel

as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute

(ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care

and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards

(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

12,000 RPM Air Powered Random Orbital Sander

For Serial No. 3B1000B and Higher

AUTOMOTIVE

Summary of content (12 pages)

PAGE 1
AUTOMOTIVE Parts Page Reorder No. APD03•02 Effective January, 2003 Supersedes APD02•13 Dynorbital-Spirit ™ For Serial No.
PAGE 2
OPERATING INSTRUCTIONS (continued) • Keep hand and clothing away from working end of the air tool. Operation: Be sure that any loose clothing, hair and all jewelry is properly restrained. • Secure inlet bushing on air tool with a wrench before attempting to install the air fitting to avoid damaging housing assembly. • Check tool RPM (speed) with tachometer with air pressure set at 90 PSIG while the tool is running.
PAGE 3
Maintenance Instructions Important: A Preventative Maintenance Program is recommended whenever portable power tools are used. • Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool. • It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due to unclean air, wet air or insufficient lubrication.
PAGE 4
For Models: 21000, 21001, 21004, 21005, 21006, 21009 21010, 21011, 21014, 21015, 21016, 21019 21020, 21021, 21024, 21025, 21026, 21029 21030, 21031, 21034, 21035, 21036, 21039 21040, 21041, 21044, 21045, 21046, 21049 21050, 21051, 21054, 21055, 21056, 21059 21060, 21061, 21062, 21063, 21064, 21065 Oil: O1 = Air Lube A Adhesive: A2 = Loctite #271 A8 = Loctite #567 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 27 24 See page 5 for Machine Exhaust Assemblies.
PAGE 5
Machine Exhaust Assemblies Self Generated Vacuum (Vac-Ready)/Machine Exhaust 2 1 3 5 4 6 Non-Vacuum/Machine Exhaust Central Vacuum/Machine Exhaust 7 3 3 8 8 9 9 10 Non-Vacuum to Vacuum Conversion Kits Original Converts Kit Non-Vac Tool to Part Number 3-1/2" (89mm) Self-Generated Vac-Ready 57118 3-1/2" (89mm) Central Vac-Ready 57119 5" (127mm) Self-Generated Vac-Ready 57120 5" (127mm) Central Vac-Ready 57121 6" (152mm) Self-Generated Vac-Ready 57122 6" (152mm) Central Vac-Ready 57123 Index Key
PAGE 6
Vacuum Conversion Instructions (continued) 2. Place 95526 O-Ring on the muffler body between the shoulder and the four (4) protrusions. Using a 12mm hex wrench (supplied in 57098 Repair Kit), attach the muffler body and o-ring to the housing through the vacuum adapter. 3. Place vacuum nozzle into the vacuum adapter with the slots facing outward making sure that the knob on the nozzle is aligned with the slot in the adapter. 4.
PAGE 7
Motor Assembly/Disassembly Instructions - Dynorbital -Spirit ™ Important: Manufacturers warranty is void if tool is disassembled before warranty expires. A Full Service Repair Kit P/N 57098, is available which includes special repair tools for correct disassembly/assembly of the sander. To Disassemble: 1. Disconnect sander from air supply. 2. Invert the sander, and place the 57092 Repair Collar (supplied in the 57098 Full Service Repair Kit) around the housing and secure in a vise.
PAGE 8
Motor Assembly/Disassembly Instructions - Dynorbital -Spirit ™ Drawing 3 Drawing 4 57091 Bearing Press Tool 57091 Bearing Press Tool Front Bearing Front Bearing Motor Shaft Balancer Motor Shaft Balancer Balancer Shaft Assembly Balancer Shaft Assembly To Assemble (Continued): 11. Install the 58368 Bearing into the 59077 Rear Bearing Plate. 12.
PAGE 9
Preventative Maintenance Schedule For All Dynorbital-Spirit™ Sanders This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours or 50% of a man year. Parts included in motor tune-up kit are identified by High Wear and Medium Wear items. Parts Common to all Models: LEGEND T Part included in 96510 Tune-up Kit X Type of wear, no other comments apply.
PAGE 10
Random Orbital Sanding Pads Perfectly balanced and weight-mated to Dynorbital ® Spirit Random Orbital Sander.
PAGE 11
Self-Contained Dust Collection Systems Easily attach to Dynorbital ® Supreme Random Orbital Sander – Self-Generated Vac-Ready Models. 54284 Mini-Flex-Hose System • 95580 Air Line 1" dia. x 28" long. • 50638 Flex-Hose 1" dia. x 18" long. • 50694 Mini-Reusable Felt Bag. • 95362 Rubber Connectors (3) which connect air line to exhaust hose. 50694 Mini-Reusable Felt Bag • New bag design features a one micron filter rating. Bag traps over 99% of vacuum particles one micron or larger.
PAGE 12
Machine Specifications 3/8" Orbit Models Model Number Motor HP (W) Motor RPM Dia. Orbit Inch (mm) Sound Level Air Flow Rate CFM/SCFM (LPM) Air Pressure PSIG (Bars) Spindle Thread Weight Pound (kg) Length Inch (mm) Height Inch (mm) 21000 .25 (186) 12,000 3/8" (10) 78 dB(A) 2/16 (453) 90 (6.2) 5/16"-24 female 1.4 (0.6) 6 (152) 3-1/2 (89) 21001 .25 (186) 12,000 3/8" (10) 84 dB(A) 2/16 (453) 90 (6.2) 21004 .25 (186) 12,000 3/8" (10) 78 dB(A) 2/16 (453) 90 (6.